2003 CHEVROLET ASTRO check engine

Automatic Transmission Fluid
When to Check and Change
A good time to check your automatic transmission fluid
level is when the engine oil is changed.
Change both the fluid and filter every
15,000 miles
(25
000 km) if the vehicle is mainly driven under one or
more of these conditions:
In heavy city traffic where the outside temperature
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
If you do not use your vehicle under any of these
conditions, change the fluid and filter every
50,000 miles (83 000 km).
See
Part A: Scheduled Maintenance Services on
page
6-4.
regularly reaches 90°F (32°C) or higher.
service.
How to Check
Because this operation can be a little difficult, you may
choose to have this done at the dealership service
department.
If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading on the dipstick.
Notices Too much or too little fluid can damage
your transmission.
Too much can mean that some
of the fluid could come out and fall on hot engine
part or exhaust system parts, starting a fire.
Too little fluid could cause the transmission to
overheat. Be sure to get an accurate reading if you
check your transmission fluid.
Wait at least 30 minutes before checking the
transmission fluid level
if you have been driving:
When outside temperatures are above 90°F (32°C).
0 At high speed for quite a while.
In heavy traffic
- especially in hot weather.
While pulling a trailer.
To get the right reading, the fluid should be at normal
operating temperature, which is 180°F to 200°F
(82°C to 93°C).
5-25

Get the vehicle warmed up by driving about 15 miles
(24 km) when outside temperatures are above 50°F
(10°C).
If it's colder than 50°F (IOOC), drive the vehicle
in THIRD
(3) until the engine temperature gage
moves and then remains steady for
10 minutes.
A cold fluid check can be made after the vehicle has
been sitting for eight hours or more with the engine
off,
but this is used only as a reference. Let the engine
run at idle for five minutes
if outside temperatures are
50°F (1 OOC) or more.
If it's colder than 50°F (IOOC), you may have to idle the
engine longer. Should the fluid level be low during
this cold check, you
must check the fluid hot before
adding fluid. Checking the fluid hot
will give you a more
accurate reading of the fluid level.
Checking the Fluid Level
Prepare your vehicle as follows:
Park your vehicle on a level place. Keep the engine
running.
With the parking brake applied, place the shift lever
in PARK (P).
With your foot on the brake pedal, move the shift
lever through each gear range, pausing for about
three seconds in each range. Then, position the shift
lever in PARK
(P).
Let the engine run at idle for three minutes or more. Then, without
shutting
off the engine, follow these steps:
The transmission dipstick has a red handle and is
located near the center of the engine compartment
behind the air cleaner. See
Engine Compartment
Overview on page 5-14
for more information on location.
1. Flip the handle up and then pull out the dipstick
and wipe it with a clean rag or paper towel.
2. Push it back in all the way, wait three seconds and
then pull
it back out again.
5-26

Notice: If you use an improper coolant mixture,
your engine could overheat and be badly damaged.
The repair cost wouldn’t be covered by your
warranty. Too much water
in the mixture can freeze
and
crack the engine, radiator, heater core and
other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling system.
Notice: If you use the proper coolant, you don’t
have to add extra inhibitors or additives which claim
to improve
the system. These can be harmful.
Checking Coolant
r
The engine coolant tank is
located in the engine
compartment on the
passenger’s side at the
front. See Engine
Compartment Overview
on page
5-14 for more
information on location. The
vehicle must be on a level surface. When your
engine is cold, the coolant level should be at
ADD,
or a little higher. When your engine is warm, the level
should be up to
FULL HOT, or a little higher.
Adding Coolant
If you need more coolant, add the proper DEX-COOL@
coolant mixtureat the coolant recovery tank.
Lvrl DEX-COOL@
L
A
A
Turning the radiato ressure cap when the
engine and radiator are hot can allow steam and
scalding
liquids to blow out and burn you badly.
With the coolant recovery tank, you will almost
never have to add coolant at the radiator.
Never
turn the radiator pressure cap - even a
little -when the engine and radiator are hot.
5-29

Add coolant mixture at the recovery tank, but be careful
not to
mill it.
You can be burned if you
spill coolant on hot
engine parts. Coolant contains ethylene glycol, and
it will burn if the engine parts are hot
Radiator Pressure Cap
Occasionally check the coolant level in the radiator.
For information on how to add coolant to the radiator,
see
Cooling System on page 5-33.
A L
The radiator pressure cap is located in the engine
compartment on the
passenger's side of
the vehicle.
Notice: Your radiator cap is a 15.6 psi (1 10 kPa)
pressure-type cap and must be tightly installed
to prevent coolant
loss and possible engine damage
from overheating. Be sure the arrows on the cap
line up with the overflow tube on the radiator filler.
5-30

Power Steering Fluid
When to Check Power Steering Fluid
It is not necessary to regularly check power steering fluid
unless you suspect there is a leak in the system or
you hear an unusual noise. A fluid loss in this system
could indicate a problem. Have the system inspected
and repaired. See
Engine Compartment Overview
on page
5-14 for reservoir location.
How to Check Power Steering Fluid
Turn the key off, let the engine compartment cool down,
wipe the cap and the top of the reservoir clean, then
unscrew the cap and wipe the dipstick with a clean rag.
Replace the cap and completely tighten
it. Then remove
the cap again and
look at the fluid level on the dipstick.
The level should be at the
FULL COLD mark. If
necessary, add only enough fluid to bring the level up to
the mark.
What to Use
To determine what kind of fluid to use, see Part D:
Recommended Fluids and Lubricants on page 6-32.
Always use the proper fluid. Failure to use the proper
fluid can cause leaks and damage hoses and seals.
5-40

It I DU have toc ..Iuc.. >rake fluid, it can spill on
the engine. The fluid will burn if the engine is
hot enough. You or others could be burned,
and your vehicle could be damaged. Add brake
fluid only when work
is done on the brake
hydraulic system. See “Checking Brake Fluid”
in this section.
Refer to the Maintenance Schedule to determine
when to check your brake fluid. See
Part C: Periodic
Maintenance Inspections
on page 6-30.
Checking Brake Fluid
MIN / \
You can check the brake fluid without taking off the cap.
Just look at the brake fluid reservoir. The fluid level
should be above
MIN. If it isn’t, have your brake system
checked to see
if there is a leak.
After work is done on the brake hydraulic system,
make sure the level is above the
MIN but not over the
MAX mark.
5-43

Fans or other moving engine p-. ts can injure
you badly. Keep your hands away from moving
parts once the engine
is running.
5. Check that the jumper cables don’t have loose or
missing insulation.
If they do, you could get a
shock. The vehicles could be damaged too.
Before you connect the cables, here are some
basic things you should know. Positive
(+) will go
to positive
(+) or to a remote positive (+) terminal
if the vehicle has one. Negative (-) will go to a
heavy, unpainted metal engine part, or to a
negative
(-) terminal if the vehicle has one.
Don’t connect positive
(+) to negative (-) or you’ll
get a short that would damage the battery and
maybe other parts, too. And don’t connect the
negative
(-) cable to the negative (-) terminal on
the dead battery because this can cause sparks.
6. Connect the red
positive
(+) cable to the
positive
(+) terminal
of the vehicle with the
dead battery.
Use
a remote positive (+)
terminal if the
vehicle has one.
7. Don’t let the other end
touch metal. Connect it
to the positive
(+)
terminal of the good
battery. Use a remote
positive
(+) terminal
if the vehicle has one.
5-49

Section 6 Maintenance Schedule
Maintenance Schedule ............................... 6.2
Introduction
................................................... 6.2
Your Vehicle and the Environment
.................... 6-2
Maintenance Requirements
.............................. 6-2
How This Section
is Organized ......................... 6-3
Part
A: Scheduled Maintenance Services ........... 6.4
Using Your Maintenance Schedule
.................... 6.4
Selecting the Right Schedule
........................... 6-5
Short Trip/City Scheduled Maintenance
.............. 6.7
Long Trip/Highway Scheduled Maintenance
...... 6.18
Part B: Owner Checks and Services
................ 6.26
At Each Fuel Fill
.......................................... 6-26
At Least Once a Month
................................. 6.26
At Least Twice a Year
................................... 6.26 At
Least Once a Year
................................... 6-27
Part C: Periodic Maintenance inspections
......... 6.30
Steering. Suspension and Front Drive Axle
Boot and Seal Inspection
............................ 6.30
Exhaust System Inspection
............................ 6.30
Fuel System Inspection
.................................. 6.30
Engine Cooling System Inspection
................... 6.30
Throttle System Inspection
............................ -6-31
Transfer Case and Front Axle
(All-Wheel Drive) Inspection
....................... -6-31
Brake System Inspection
................................ 6.31
Part D: Recommended Fluids
and Lubricants
.......................................... 6.32
Part E: Maintenance Record
........................... 6.34
6-
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