2003 CHEVROLET ASTRO service interval

Make sure the spare tire is stored securely. Push,
pull, and then try to rotate or turn the tire.
If it moves,
use the ratchevwheel wrench to tighten the cable.
See
Changing a Flat Tire on page 5-71.
The purpose Gf regular rotation is lo achieve more
uniform wear for all tires on the vehicle. The first rotation
is the most important. See “Part
A: Scheduled
Maintenance Services,” in Section
6, for scheduled
rotation intervals. After
the tires have been rotated, adjust the front and rear
inflation pressures as shown on the CertificationA-ire
label. Make certain that all wheel nuts are properly
tightened. See “Wheel Nut Torque” under
Capacities and
Specifications
on page 5-99.
When rotating your tires, always use the correct rotation
patterns shown here.
ts to
-
Rust or dirt on a wheel, or on the par
which
it is fastened, can make wheel nuts
become loose after a time. The wheel could
come
off and cause an accident. When you
change a wheel, remove any rust or dirt from
places where the wheel attaches to the vehicle.
In an emergency, you can use a cloth or a
paper towel to do
this; but be sure to use a
scraper
or wire brush later, if you need to,
to get all the rust or dirt
off. See “Changing a
Flat Tire” in the Index.
Don’t include the compact spare tire in your tire rotation.
5-65

Part A: Scheduled Maintenance
Services
In this part are scheduled maintenance services which
are to be performed at the mileage intervals specified.
Using Your Maintenance Schedule
We at General Motors want to help you to keep
your vehicle in good working condition. But we don’t
know exactly how you’ll drive it. You may drive
short distances only a few times a week. Or you may
drive long distances all the time in very hot, dusty
weather. You may use your vehicle in making deliveries.
Or you may drive it to work, to do errands or in many
other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements.
So please read
the following and note how you drive.
If you have any
questions on how to keep your vehicle in good condition,
see your dealer. This part tells
you the maintenance services you should
have done and when you should schedule them.
When you go to your dealer for your service needs,
you’ll know that GM-trained and supported sewice
people will perform the work using GM parts.
The proper fluids and lubricants to use are listed in
Part D. Make sure whoever services your vehicle uses
them.
All parts should be replaced and all necessary
repairs done before you or anyone else drives the
vehicle.
These schedules are for vehicles that:
carry passengers and cargo within recommended
limits. You will find these limits on your vehicle’s
CertificationRire label. See
Loading Your Vehicle
on page
4-29.
are driven on reasonable road surfaces within
driving limits.
use the recommended fuel. See Gasoline Octane
on page
5-5.
6-4

Selecting the Right Schedule
First you’ll need to decide which of the two schedules
is right for your vehicle. Here’s how to decide which
schedule to follow:
Short Trip/City Definition
Follow the Short Trip/City Scheduled Maintenance if any
one of these conditions is true for your vehicle:
e
e
e
e
Most trips are less than 5 miles (8 km). This is
particularly important when outside temperatures
are below freezing.
Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
You frequently tow a trailer or use a carrier on top
of your vehicle.
If the vehicle is used for delivery service, police,
taxi or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change (or
3 months, whichever occurs first). Chassis
Lubrication (or
3 months, whichever occurs first).
Drive Axle Fluid Check.
Every 6,000 Miles (IO 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Engine Air
Cleaner Filter Inspection,
if driving in dusty conditions.
Front Wheel Bearing Repack (two-wheel drive only)
(or at each brake relining, whichever occurs first).
Automatic Transmission Service (severe conditions only).
Every 30,000 Miles (50 000 km): Engine Air Cleaner
Filter Replacement. Fuel Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (normal conditions).
Transfer Case Fluid Change.
Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement. Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every
60 months, whichever occurs
first). Engine Accessory Drive Belt Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
6-5

Long Trip/Highway Definition
Follow this scheduled maintenance only if none of
the conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule
if the
vehicle is used for trailer towing, driven in a dusty area
or used
off paved roads. Use the Short Trip/City
schedule for these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions will cause engine oil
to break
down slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every
12 months, whichever occurs first).
Chassis Lubrication (or
12 months, whichever
occurs first). Drive Axle Fluid Check. Tire Rotation.
Every 15,000 Miles (25 000 km): Automatic
Transmission Service (severe conditions only).
Every 30,000 Miles (50 000 km): Fuel Filter
Replacement. Engine Air Cleaner Filter Replacement.
Front Wheel Bearing Repack (two-wheel drive only)
(or at each brake relining, whichever occurs first).
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (normal conditions).
Transfer Case Fluid Change.
Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement. Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
Engine Accessory Drive Belt Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
6-6

Short Trip/City Scheduled Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after IQ0,OOQ miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at
150,000 miles
(240
000 km) should be repeated at the same interval
after
150,000 miles (240 000 km) for the life of this
vehicle.
See
Part B: Owner Checks and Services on page 6-26
and Part C: Periodic Maintenance Inspections on
page 6-30.
Footnotes
t The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
# Lubricate the front suspension, ball joints and kingpin
bushings, steering linkage, parking brake cable
guides and brake pedal springs.
+ A good time to check your brakes is during tire
rotation. See Brake System Inspection
on page 6-3 1.
3,000 Miles (5 000 km)
0 Change engine oil and filter (or every 3 months,
0 Lubricate chassis components (or every 3 months,
0 Check readfront axle fluid level and add fluid as
whichever
occurs first).
An Emission Control Service.
whichever occurs first). (See footnote #.)
needed. Check constant velocity joints and axle seals
for leaking.
6,000 Miles (IO 000 km)
0
0
0
0
Change engine oil and filter (or every 3 months,
whichever occurs first).
An Emission Control Service.
Lubricate chassis components (or every 3 months,
whichever occurs first).
(See footnote #.)
Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
Rotate tires. See
Tire Inspection and Rotation on
page 5-64
for proper rotation pattern and additional
information.
(See footnote +.)
9,000 Miles (15 000 km)
0 Change engine oil and filter (or every 3 months,
0 Lubricate chassis components (or every 3 months,
0 Check readfront axle fluid level and add fluid as
whichever
occurs first).
An Emission Control Service.
whichever occurs first). (See footnote #.)
needed. Check constant velocity joints and axle seals
for leaking.
6-7

100,000 Miles (166 000 km)
0 Inspect spark plug wires. An Emission Control
Service.
0 Replace spark plugs. An Emission Control Service.
0 If you haven’t used your vehicle under severe service
conditions listed previously and, therefore, haven’t
changed your automatic transmission fluid, change
both the fluid and filter.
0 Change transfer case fluid.
Cl Inspect Positive Crankcase Ventilation (PCV) valve.
An Emission Control Service.
150,000 Miles (240 000 km)
0 Drain, flush and refill cooling system (or every
60 months since last service, whichever occurs first).
See
Engine Coolant on page 5-28 for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test cooling system and
pressure cap.An
Emission Control Service.
An Emission Control Service.
Cl Inspect engine accessory drive belt.
Long Trip/Highway Scheduled
Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at
150,000 miles
(240 000 km) should be repeated at the same interval
after
150,000 miles (240 000 km) for the life of this
vehicle.
See
Part 5: Owner Checks and Services on page 6-26
and Part C: Periodic Maintenance Inspections on
page 6-30.
Footnotes
t The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
# Lubricate the front suspension, ball joints and kingpin
bushings, steering linkage and transfer case shift linkage,
parking brake cable guides and brake pedal springs.
+ A good time to check your brakes is during tire
rotation. See Brake System Inspection
on page 6-31.
6-1 8

Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals specified to
help ensure the safety, dependability and emission
control performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part D.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each fuel fill.
Engine Oil Level Check
Check the engine oil level and add the proper oil
if necessary. See Engine Oil on page 5-15 for
further details.
Engine Coolant Level Check
Check the engine coolant level and add DEX-COOL@
coolant mixture
if necessary. See Engine Coolant
on page
5-28 for further details.
Windshield Washer Fluid Level Check
Check the windshield washer fluid level in the windshield
washer tank and add the proper fluid
if necessary.
See
Windshield Washer Fluid on page 5-41 for
further details.
At Least Once a Month
Tire Inflation Check
Make sure tires are inflated to the correct pressures.
Don’t forget to check your spare tire. See
Tires on
page
5-63 for further details.
At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your belts,
buckles, latch plates, retractors and anchorages are
working properly. Look for any other loose or damaged
safety belt system parts. If you see anything that might
keep a safety belt system from doing its job, have it
repaired. Have any torn or frayed safety belts replaced.
Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag
system does not need regular maintenance.)
6-26

Loading Your Vehicle ....................................... 4-29
Locks Door
........................................................... 2-7
Front Doors
.................................................. 2-8
Leaving Your Vehicle
.................................... 2-10
Power Door
.................................................. 2-8
Programmable Automatic Door Locks
............... 2-9
Long Trip/Highway Definition
.............................. 6-6
Long Trip/Highway Intervals
............................... 6-6
Long Trip/Highway Scheduled Maintenance
........ 6-1 8
Loss
of Control ............................................... 4-1 3
Low Fuel Warning Light
................................... 3-37
Lumbar
Luggage
Carrier
.............................................. 2-44
Manual Controls
............................................ 1-3
M
Maintenance. Normal Replacement Parts .......... 5-1 01
Maintenance Schedule At Each Fuel Fill
......................................... 6-26
At Least Once a Month
................................ 6-26
At Least Once a Year
.................................. 6-27
At Least Twice a Year
.................................. 6-26
Brake System Inspection
.............................. 6-31
Engine Cooling System Inspection
................. 6-30
Fuel System Inspection
................................ 6-30
How This Section is Organized
....................... 6-3
Exhaust System
Inspection
........................... 6-30 Maintenance Schedule (cont.)
Introduction
.................................................. 6-2
Long Trip/Highway Scheduled Maintenance
..... 6-18
Maintenance Requirements
............................. 6-2
Part A
. Scheduled Maintenance Services ......... 6-4
Part B
. Owner Checks and Services ............. 6-26
Part C
. Periodic Maintenance Inspections ...... 6-30
Part D
- Recommended Fluids and
Lubricants
............................................... 6-32
Part E
. Maintenance Record ........................ 6-34
Selecting the Right Schedule
.......................... 6-5
Short Trip/City Scheduled Maintenance
............. 6-7
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection
.......................... 6-30
Using Your
................................................... 6-4
Your Vehicle and the Environment
................... 6-2
Maintenance When Trailer Towing
..................... 4-40
Throttle
System Inspection
............................ 6-31
Making Turns
................................................. 4-38
Malfunction Indicator Light
................................ 3-30
Manual Lumbar Controls
.................................... 1-3
Manual Seats
................................................... 1-2
Manual Windows
........................................ 2-16
Mirrors Manual Rearview Mirror
................................ 2-32
Outside Convex Mirror
................................. 2-33
Outside Manual Mirrors
................................ 2-32
Outside Power Mirrors
.................................. 2-32
Model Reference
............................................ vi
8