2002 YAMAHA BEAR TRACKER 250 maintenance

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INTRODUCTION
Congratulations on your purchase of the Yamaha
YFM250XP. It represents the result of many years
of Yamaha experience in the production of fine
sporting, touring, and pacesetting racing ma-
chines. With the purchase of this Yamaha, you can
now appreciate the high degree of craftsmanship
and reliability that have made Yamaha a leader in
these fields.
This manual will provide you with a good basic un-
derstanding of the features and operation of this
machine.
This manual includes important safe-
ty information. It provides information about
special techniques and skills necessary to ride
your machine. It also includes basic maintenance
and inspection procedures. If you have any ques-
tions regarding the operation or maintenance of
your machine, please consult a Yamaha dealer.
EE.book Page 4 Monday, June 25, 2001 2:27 PM

OPERATION ...........................................6-1
Starting a cold engine ...........................6-3
Starting a warm engine ........................6-9
Warming up ..........................................6-9
Drive select lever operation and
reverse driving .................................6-11
Shifting ...............................................6-15
To start out and accelerate: ...............6-17
To decelerate: ....................................6-19
Engine break-in ..................................6-21
Parking ...............................................6-23
Parking on a slope .............................6-25
Accessories and loading ....................6-27
RIDING YOUR ATV..................................7-1
Getting to know your ATV .....................7-3
Ride with care and good
judgement ...........................................7-5
Be careful where you ride ...................7-27
Turning your ATV ................................7-41
Climbing uphill.....................................7-47
Riding downhill ....................................7-57
Crossing a slope .................................7-61
Crossing through shallow water ..........7-65
Riding over rough terrain ....................7-69
Sliding and skidding ............................7-71
67
What to do if ... ................................... 7-75
What to do ... ...................................... 7-75
PERIODIC MAINTENANCE AND
ADJUSTMENT ......................................... 8-1
Owner’s manual and tool kit ................. 8-3
Periodic maintenance/lubrication ......... 8-7
Engine oil ............................................ 8-13
Final gear oil ....................................... 8-23
Spark plug inspection ......................... 8-29
Air filter cleaning ................................. 8-33
Carburetor adjustment ....................... 8-39
Idle speed adjustment ....................... 8-41
Valve clearance adjustment .............. 8-43
Throttle lever adjustment ................... 8-43
Front brake pad inspection ................ 8-45
Rear brake shoe inspection ............... 8-45
Brake fluid level inspection ................ 8-47
Brake fluid replacement ...................... 8-49
Front brake adjustment ...................... 8-51
Rear brake adjustment ...................... 8-53
Adjusting the rear brake light switch ... 8-59
Clutch adjustment .............................. 8-61
Cable inspection and lubrication......... 8-63
Brake lever and brake pedal
lubrication ........................................ 8-65
Steering shaft lubrication ................... 8-65
8
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2-5

Never attempt wheelies, jumps, or other stunts.


Always inspect your ATV each time you use it
to make sure it is in safe operating condition.
Always follow the inspection and maintenance
procedures and schedules described in this
manual.


Always keep both hands on the handlebars
and both feet on the footboards of the ATV dur-
ing operation.


Always go slowly and be extra careful when op-
erating on unfamiliar terrain. Always be alert to
changing terrain conditions when operating the
ATV.


Never operate on excessively rough, slippery
or loose terrain until you have learned and
practiced the skills necessary to control the
ATV on such terrain. Always be especially cau-
tious on these kinds of terrain.
EE.book Page 5 Monday, June 25, 2001 2:27 PM

5-4
WARNING
Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described in the
Owner’s Manual. Failure to inspect increases the possibility of an accident or equipment damage.
AVERTISSEMENT
_ Toujours effectuer ces contrôles avant chaque départ afin de s’assurer que le VTT peut être utilisé en toute sécu-
rité. Toujours respecter les procédés et intervalles de contrôle et d’entretien repris dans ce manuel. Omettre ces
contrôles accroît les risques d’accident ou d’endommagement du véhicule. _
ADVERTENCIA
Inspeccionar siempre el ATV cada vez que vaya a utilizarse, para asegurarse de que está en condicio-
nes de funcionar sin peligro. Seguir siempre los procedimientos y programas de inspección y mante-
nimiento descritos en el “Manual del Propietario”. Si no se inspecciona la máquina, aumenta el riesgo
de accidente o avería.EE.book Page 4 Monday, June 25, 2001 2:27 PM

8-1
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10-PERIODIC MAINTENANCE AND
ADJUSTMENTPeriodic inspection, adjustment and lubrication will
keep your machine in the safest and most efficient
condition possible. Safety is an obligation of the
machine owner. The most important points of ma-
chine inspection, adjustment and lubrication are
explained on the following pages.
WARNING
_ Never service an engine while it is running.
Moving parts can catch clothing or parts of the
body, causing injury. Electrical components
can cause shocks or can start fires. Turn off
the engine when performing maintenance un-
less otherwise specified. Have a Yamaha deal-
er perform service if you are not familiar with
machine service. _
EE.book Page 1 Monday, June 25, 2001 2:27 PM

8-3 1. Owner’s manual
1. Manuel du propriétaire
1. Manual del propietario
1. Tool kit
2. Low-pressure tire gauge
1. Trousse à outils
2. Manomètre basse pression pour pneus
1. Equipo de herramientas
2. Manómetro de baja presión
EBU00536
Owner’s manual and tool kit
You are recommended to put this owner’s manual
in the vinyl bag and always carry it under the seat
as shown. Put the owner’s tool kit and low-pres-
sure tire gauge in the storage box.
The service information included in this manual is
intended to provide you, the owner, with the nec-
essary information for completing your own pre-
ventive maintenance and minor repairs. The tools
provided in the Owner’s tool kit are sufficient for
this purpose, except that a torque wrench is also
necessary to properly tighten nuts and bolts.NOTE:_ If you do not have a torque wrench available dur-
ing a service operation requiring one, take your
machine to a Yamaha dealer to check the torque
settings and adjust them as necessary. _
EE.book Page 3 Monday, June 25, 2001 2:27 PM

8-7
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PERIODIC MAINTENANCE/LUBRICATION
ITEM ROUTINEINITIAL EVERY
1
month3
months6
months6
months1
year
Valves*•Check valve clearance.
•Adjust if necessary.
Spark plug•Check condition.
•Adjust gap and clean.
•Replace if necessary.Air filter•Clean.
•Replace if necessary.Every 20~40 hours
(More often in wet or dusty areas.)
Carburetor*•Check idle speed/starter operation.
•Adjust if necessary.Cylinder head breather
system*•Check breather hose for cracks or damage.
•Replace if necessary.Exhaust system*•Check for leakage.
•Retighten if necessary.
•Replace gasket if necessary.Fuel line*•Check fuel hose for cracks or damage.
•Replace if necessary.Engine oil
•Replace (Warm engine before draining).Engine oil filter
•Clean.Engine oil strainer
•Clean.Final gear oil•Check oil level/oil leakage.
•Replace.Front brake*•Check operation/fluid leakage/see NOTE page 8-4.
•Correct if necessary.Rear brake*•Check operation.
•Adjust if necessary.Clutch*•Check operation.
•Adjust if necessary.EE.book Page 7 Monday, June 25, 2001 2:27 PM

8-37 1. Air filter element 2. Foam cover
1.Élément du filtre à air 2. Cache en mousse
1. Elemento filtrante 2. Forro de espuma
9. Reinstall the foam cover to the air filter ele-
ment.
10. Reinstall the air filter assembly and parts re-
moved for access.NOTE:_ The air filter element should be cleaned every 20 ~
40 hours. It should be cleaned more often if the
machine is operated in extremely dusty areas.
Each time filter element maintenance is per-
formed, check the air inlet to the filter case for ob-
structions. Check the air cleaner rubber joint to the
carburetor and manifold fittings for an airtight seal.
Tighten all fittings securely to avoid the possibility
of unfiltered air entering the engine. _CAUTION:_ Never operate the engine with the air filter ele-
ment removed. This will allow unfiltered air to
enter, causing rapid engine wear and possible
engine damage. Additionally, operation with-
out the filter element will affect carburetor jet-
ting with subsequent poor performance and
possible engine overheating. _
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