2002 TOYOTA TACOMA Owners Manual (in English)

’02 Tacoma U (L/O 0109)
2832002 MY TACOMA_U (OM35786U)
FOURWHEEL DRIVE MODELS AND PRE RUNNERmm (in.)
Regular cab modelsXtracab modelsDouble cab models
Overall length4685 (184.4)5155 (203.0)5155 (203.0)
Overall width1690 (66.5)∗
1
1785 (70.3)∗21690 (66.5)∗1
1785 (70.3)∗21785 (70.3)
Overall height∗41720 (67.7)∗1
1750 (68.9)∗21715 (67.5)∗1
1745 (68.7)∗2
1715 (67.5)∗1
1745 (68.7)∗2
1780 (70.1)∗1, 3
1810 (71.3)∗2, 3
Wheelbase2625 (103.3)3095 (121.9)3095 (121.9)
Front tread1460 (57.5)∗1
1500 (59.1)∗21460 (57.5)∗1
1500 (59.1)∗21460 (57.5)∗1
1500 (59.1)∗2
Rear tread1455 (57.3)∗1
1495 (58.9)∗21455 (57.3)∗1
1495 (58.9)∗21455 (57.3)∗1
1495 (58.9)∗2
∗1: With P225/75R15 tires∗2: With P265/70R16 tires∗3: With roof rails∗4: Unladen vehicle

’02 Tacoma U (L/O 0109)
2842002 MY TACOMA_U (OM35786U)
Without offroad packagekg (lb.)
Twowheel drive models
2RZFE engine
Regular cabManual transmission680 (1500)
Automatic transmission671 (1480)
XtracabManual transmission703 (1550)
Automatic transmission694 (1530)
5VZFE engineXtracabManual transmission623 (1375)
Fourwheel drive models
3RZFE engine
Regular cabManual transmission821 (1810)
Automatic transmission807 (1780)
XtracabManual transmission739 (1630)
Automatic transmission725 (1600)
5VZFE engineXtracabManual transmission718 (1585)
Automatic transmission707 (1560)
Double cabAutomatic transmission632 (1395)
Pre Runner
3RZFE engine
Regular cabAutomatic transmission909 (2005)
XtracabAutomatic transmission830 (1830)
Double cabAutomatic transmission757 (1670)
5VZFE engineXtracabAutomatic transmission791 (1745)
Double cabAutomatic transmission737 (1625)
Payload∗

’02 Tacoma U (L/O 0109)
2852002 MY TACOMA_U (OM35786U)
With offroad packagekg (lb.)
Fourwheel drive models
3RZFE engineXtracabManual transmission716 (1580)
5VZFE engineXtracabManual transmission696 (1535)
Automatic transmission684 (1510)
Double cabAutomatic transmission603 (1330)
Pre Runner
3RZFE engineXtracabAutomatic transmission814 (1795)
Double cabAutomatic transmission734 (1620)
5VZFE engineXtracabAutomatic transmission768 (1695)
Double cabAutomatic transmission707 (1560)
∗: Occupants + luggage

’02 Tacoma U (L/O 0109)
2862002 MY TACOMA_U (OM35786U)
Model:2RZFE, 3RZFE and 5VZFE
Type:
2RZFE and 3RZFE engines4 cylinder in line, 4 cycle, gasoline
5VZFE engine 6 cylinder V type, 4 cycle, gasoline
Bore and stroke, mm (in.): 2RZFE engine95.0 86.0 (3.74 3.39)
3RZFE engine 95.0 95.0 (3.74 3.74)
5VZFE engine 93.5 82.0 (3.68 3.23)
Displacement, cm
3 (cu. in.):
2RZFE engine 2438 (148.8)
3RZFE engine 2694 (164.3)
5VZFE engine 3378 (206.1) Fuel type:
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.): Twowheel drive models except Pre
Runner60 (16.0, 13.3)
Fourwheel drive models and Pre
Runner 70 (18.5, 15.4) ENGINE
Valve clearance (engine cold), mm (in.):
2RZFE and 3RZFE enginesIntake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
5VZFE engine Intake 0.13—0.23 (0.006—0.009)
Exhaust 0.27—0.37 (0.011—0.014)
Spark plug type: 2RZFE and 3RZFE enginesDENSO K16RU11
NGK BKR5EYA11
5VZFE engine DENSO K16TR11
NGK BKR5EKB11
Spark plug gap, mm (in.): 1.1 (0.043)
Engine FuelService specifications

’02 Tacoma U (L/O 0109)
2872002 MY TACOMA_U (OM35786U)
Drive belt tension measured with Bor-
roughs drive belt tension gauge No.
BT3373F (used belt), lbf:2RZFE and 3RZFE enginesGenerator belt 115  20
Air conditioning compressor belt
100 20
Power steering pump belt
100
+20
15
5VZFE engineGenerator belt 100  20
Air conditioning compressor belt 100 20
Power steering pump belt
100
+20
15
ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt., Imp.
qt.):
Twowheel drive models except Pre
Runner2RZFE engineWith filter 5.5 (5.8, 4.8)
Without filter 4.8 (5.0, 4.2)
5VZFE engine With filter 5.4 (5.7, 4.8)
Without filter 5.1 (5.4, 4.5)
Fourwheel drive models and Pre
Runner
3RZFE engineWith filter 5.4 (5.7, 4.8)
Without filter 4.7 (5.0, 4.1)
5VZFE engine With filter 5.2 (5.5, 4.6)
Without filter 4.9 (5.2, 4.3)
Oil grade: API grade SJ “EnergyConserving”, SL
“EnergyConserving” or ILSAC
multigrade engine oil is recommended. Recommended oil viscosity (SAE):
5W-30 Preferred
Temperature range anticipated before
next oil change
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.): Twowheel drive models except Pre
RunnerWith manual transmission2RZFE engine 8.0 (8.5, 7.0)
5VZFE engine 9.7 (10.3, 8.5)
With automatic transmission 2RZFE engine 7.8 (8.2, 6.9)

’02 Tacoma U (L/O 0109)
2882002 MY TACOMA_U (OM35786U)
Fourwheel drive models and Pre
RunnerWith manual transmission3RZFE engine 8.3 (8.8, 7.3)
5VZFE engine 10.1 (10.7, 8.9)
With automatic transmission 3RZFE engine 8.2 (8.7, 7.2)
5VZFE engine 10.0 (10.5, 8.8)
Coolant type: “TOYOTA Long Life Coolant” or equiva-
lent
With ethyleneglycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or
plain water alone.
BATTERY
Open voltage
∗ at 20 °C (68 °F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes
after the key is removed with all the
lights turned off
Charging rates: 5 A max. CLUTCH
Pedal free play, mm (in.):
5—15 (0.2—0.6)
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
MANUAL TRANSMISSION
Oil capacity, L (qt., Imp. qt.): 2RZFE engine 2.6 (2.7, 2.3)
3RZFE engine 2.5 (2.6, 2.2)
5VZFE engineTwowheel drive models 2.6 (2.7, 2.3)
Fourwheel drive models
2.2 (2.3, 1.9)
Oil type: Gear Oil API GL4 or GL5
Recommended oil viscosity: SAE 75W90 AUTOMATIC TRANSMISSION
Fluid capacity (drain and ref
ill), L (qt.,
Imp. qt.):
Twowheel drive models except Pre
RunnerUp to 2.4 (2.5, 2.1)
Fourwheel drive models and Pre Run-
ner Up to 2.0 (2.1, 1.8)
Fluid type: Automatic transmission fluid DII or
DEXRON III (DEXRON II)
TRANSFER
Oil capacity, L (qt., Imp. qt.): 1.0 (1.1, 0.9)
Oil type: Gear Oil API GL4 or GL5
Recommended oil viscosity: SAE 75W90

’02 Tacoma U (L/O 0109)
2892002 MY TACOMA_U (OM35786U)
DIFFERENTIAL
Oil capacity, L (qt., Imp. qt.):Twowheel drive models except Pre
Runner2RZFE engine 1.35 (1.4, 1.2)
5VZFE engine 2.55 (2.7, 2.2)
Fourwheel drive models and Pre
Runner
Front (except Pre Runner) 1.15 (1.2, 1.0)
Rear Short wheel baseWith rear differential lock system 2.65 (2.8, 2.3)
Without rear differential lock sys-
tem 2.55 (2.7, 2.2)
Extra long wheel base With rear differential lock system 2.95 (3.1, 2.6)
Without rear differential lock sys-
tem 2.45 (2.6, 2.2)
Oil type: Hypoid Gear Oil API GL5 Recommended oil viscosity:
Front SAE 75W90
Rear Above 18 C (0 F)
SAE 90
Below 18 C (0 F)
SAE 80W or 80W90
CHASSIS LUBRICATION
Wheel bearings: Lithium base wheel bearing grease,
NLGI No.2
Front drive shaft thrust bushings: Synthetic oil and lithium soap base
chassis grease, NLGI No.1
Propeller shafts: SpidersLithium base chassis grease, NLGI
No.2
Slide yoke and double cardan joint Molybdenumdisulfide lithium base
chassis grease, NLGI No.2 BRAKES
Minimum pedal clearance when depressed
with a pressure of 490 N (50 kgf, 110 lbf)
when the engine is stopped and after de-
press the brake pedal several times, mm
(in.):
105 (4.1)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 12—18 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III

’02 Tacoma U (L/O 0109)
2902002 MY TACOMA_U (OM35786U)
Engine compartment (without daytime run-
ning light system)
Fuses (type A)1. HEAD (RH) 10 A: Righthand headlight
2. HEAD (LH) 10 A: Lefthand headlight
3. DRL 7.5 A: Daytime running light
system
4. HEAD (HI RH) 10 A: Righthand head- light (high beam), high beam indicator
light
5. HEAD (HI LH) 10 A: Lefthand head-
light (high beam)
6. HEAD (LO RH) 10 A: Righthand headlight (low beam)
Tires
Tire size Tire pressure
kPa (kgf/cm2 or bar, psi) Wheel size
Front Rear
P205/75R15 97S 200 (2.0, 29) 200 (2.0, 29)
P225/75R15 102S 180 (1.8, 26) 200 (2.0, 29) 1661/2JJ
P235/55R16 96T 200 (2.0, 29) 220 (2.2, 32) 15
7J
15 7JJ
P265/70R16 111S 180 (1.8, 26) 180 (1.8, 26) 16
7J
16 7JJ
15
6J
15 6JJ
Wheel nut torque, N·m (kgf·m, ft·lbf): 11 0 ( 11 . 5 , 8 3 )
NOTE: For a complete information on tires (e.g. replacing tires or replacing wheels), see “Checking tire pressure” through “Aluminum wheel precautions” in Sec-
tion 72.
∗1: Double cab models∗2: Regular cab and Xtracab models
P265/70R16 111T 180 (1.8, 26) 180 (1.8, 26)∗
1
200 (2.0, 29)∗216 7JJ
Fuses