Page 1370 of 1690
± SERVICE SPECIFICATIONSENGINE MECHANICAL
03±21
AVENSIS REPAIR MANUAL (RM1018E)Part Tightenedftlbf kgfcm Nm
Air cleaner assy x Body x Engine mounting bracket LH7.07162 in.lbf
Engine cover No.1 x Cylinder head cover sub±assy8.08271 in.lbf
Engine cover No. 1 x Intake manifold8.08271 in.lbf
Timing belt tensioner x Cylinder block2121415
Timing chain cover plate x Cylinder block9.09280 in.lbf
Transverse engine engine mounting bracket x
Cylinder block For 14 mm head bolt
For 17 mm head bolt
37
64375
65027
47
Timing belt No. 1 cover x Transverse engine engine mounting bracket7.47565 in.lbf
Timing belt No. 1 cover x Oil pump assy7.47565 in.lbf
Timing belt No. 2 cover x Transverse engine engine mounting bracket7.47565 in.lbf
Timing belt No. 2 cover x Cylinder head cover sub±assy7.47565 in.lbf
Timing belt No. 2 cover x Camshaft oil seal retainer7.47565 in.lbf
Timing belt No. 2 cover x Timing belt cover No. 37.47565 in.lbf
Crankshaft pulley x Crankshaft1801,835133
Engine mounting bracket No.2 RH x Transverse engine
engine mounting bracket5253038
Camshaft bearing cap x Cylinder head2020415
Camshaft oil seal retainer x Cylinder head8.89078 in.lbf
Camshaft timing pulley x Camshaft8889965
Cylinder head cover x Cylinder head131359.7
Vacuum reservoir sub±assy x Cowl top panel outer8.38573 in.lbf
Cylinder head x Cylinder block4545933
Drain plug (oil pan)3435025
Page 1391 of 1690
030ND±02
± SERVICE SPECIFICATIONSMANUAL TRANSMISSION / TRANSAXLE
03±53
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
Part TightenedNmkgfcmftlbf
FLOOR SHIFT TRANSMISSION CONTROL CABLE ASSY
Floor shift transmission control cable assy x Body5.05144 in.lbf
Front floor heat insulator No.1 x Body5.55649 in.lbf
FLOOR SHIFT SHIFT LEVER ASSY
Floor shift shift lever assy x Body121229
MANUAL TRANSAXLE ASSY (1ZZ±FE/ 3ZZ±FE)
Filler and drain plugs3940029
Engine hanger set bolt3838728
Engine mounting bracket RR x Transaxle6465347
Engine mounting bracket RR x Engine mounting insulator RR8788764
Engine mounting bracket FR x Transaxle6465347
Engine mounting bracket FR x Engine mounting insulator FR5253038
Manual transaxle assy x Engine Bolt A:
Bolt B:
Bolt C:64
47
23650
480
23047
35
17
Transverse engine engine mounting bracket LH x Transaxle6465347
Engine mounting bracket LH x Engine mounting insulator LH Bolt A:
Nut B:52
80530
81638
59
Starter assy x Manual transaxle assy3738027
Starter wire set nut131309
Clutch release cylinder assy x Transaxle Bolt A:
Bolt B:
Bolt C:25
14
5.0250
141
2119
10
44 in.lbf
Manual transaxle assy x Wire harness clmap Bolt A:
Bolt B:26
19260
19519
14
Manual transaxle assy x Ground cable Bolt A:
Bolt B:26
40260
41019
30
Battery carrier x Body131319
Battery clamp sub±assy x Body Bolt:
Nut:5.0
3.551
3644 in.lbf
31 in.lbf
Air cleaner assy x Body5.05144 in.lbf
Cylinder head cover No.2 x Engine7.07162 in.lbf
Hood set bolt1313310
MANUAL TRANSAXLE ASSY (1AZ±FE/ 1AZ±FSE)
Filler and drain plugs4950036
Engine hanger x Engine3838728
Transmission case protector x Transaxle1818413
Engine mounting bracket RR x Transaxle6465347
Engine mounting bracket RR x Engine mounting insulator RR8788764
Engine mounting bracket FR x Transaxle6465347
Engine mounting bracket FR x Engine mounting insulator FR5253038
Manual transaxle assy x Engine Bolt A:
Bolt B:
Bolt C:64
46
44650
470
44947
34
32
Transverse engine engine mounting bracket LH x Transaxle6465347
Engine mounting bracket LH x Engine mounting insulator LH Bolt A:
Nut B:52
80530
81638
59
Manual transaxle assy x Ground cable Bolt A:
Bolt C:26
40260
41019
30
Manual transaxle assy x Wire harness clamp8.48574 in.lbf
Clutch release cylinder assy x Transaxle Bolt A:
Bolt B:9.0
1292
12080 in.lbf
9
Page 1392 of 1690
03±54
± SERVICE SPECIFICATIONSMANUAL TRANSMISSION / TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E)Part Tightenedftlbf kgfcm Nm
Battery carrier x Body131319
Battery clamp sub±assy x Body Bolt:
Nut:5.0
3.551
3644 in.lbf
31 in.lbf
Air cleaner assy x Body5.05144 in.lbf
Engine cover sub±assy No.1 x Engine9.09280 in.lbf
Hood set bolt1313210
MANUAL TRANSAXLE ASSY (1CD±FTV)
Filler and drain plugs4950036
Engine hanger x Engine3737727
Transmission case protector x Transaxle1818413
Engine mounting bracket RR x Transaxle6465347
Engine mounting bracket RR x Engine mounting insulator RR8788764
Engine mounting bracket FR x Transaxle6465347
Engine mounting bracket FR x Engine mounting insulator FR5253038
Manual transaxle assy x Engine Bolt A:
Bolt B:
Bolt C:
Bolt D:
Bolt E:64
46
40
20
8.0653
469
408
200
8247
34
30
14
71 in.lbf
Transverse engine engine mounting bracket LH x Transaxle6465347
Engine mounting bracket LH x Engine mounting insulator LH Bolt A:
Nut B:52
80530
81638
59
Accumulator to flexible hose tube x Transaxle Bolt A:
Bolt B:
Bolt C:12
5.0
9.0120
51
929
44 in.lbf
80 in.lbf
Manual transaxle assy x Ground cable131319
Air tube No.2 x Transaxle2525518
Starter assy x Transaxle3738027
Starter wire set nut131309
Radiator reserve tank assy x Body6.06153 in.lbf
Air tube No.1 x Engine2525518
Battery clamp sub±assy x Body Bolt:
Nut:5.0
3.551
3644 in.lbf
31 in.lbf
Air cleaner assy x Body7.07162 in.lbf
Engine cover No.1 x Engine8.08271 in.lbf
Hood set bolt1313310
Page 1451 of 1690
190O0±01
19±24
±
STARTING & CHARGING STARTER ASSY(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
STARTER ASSY(1CD±FTV)
REPLACEMENT
1.DRAIN ENGINE COOLANT(See page 16±44)
2.REMOVE RADIATOR SUPPORT OPENING COVER
3.REMOVE RADIATOR RESERVE TANK ASSY(See page 16±50)
4.REMOVE AIR CLEANER ASSY (See page 14±286)
5.REMOVE BATTERY
6.REMOVE STARTER ASSY
(a)Remove the nut and disconnect terminal 30.
(b)Disconnect the starter connector.
(c)Remove the 2 bolts and the starter.
7.INSTALL STARTER ASSY Torque:
37 Nm (377 kgf cm, 27 ft lbf) for bolt
9.8 N m (100 kgf cm, 7.2 ft lbf) for terminal 30
8.INSTALL AIR CLEANER ASSY (See page 14±286)
9.INSTALL RADIATOR RESERVE TANK ASSY(See page 16±50)
10.ADD ENGINE COOLANT(See page 16±44)
11.CHECK FOR ENGINE COOLANT LEAKS(See page 16±44)
