2002 SAAB 9-3 automatic transmission

191 Car care

Transmission fluidManual transmissionCheck and top up the fluid in accordance
with the service program.
If original fluid cannot be obtained for top-
ping up, Dextron III (synthetic fluid) auto-
matic transmission fluid can be used. If so,
the car should be taken to an authorized
Saab dealer as soon as possible to have the
reason for low fluid level corrected and orig-
inal fluid installed.Automatic transmissionCheck the fluid level as follows:
1 Park the car on level ground and apply
the parking brake. The automatic trans-
mission fluid must be at normal running
temperature, approximately 175°F
NOTEChange of engine oil and oil filter may be
required more frequently (5000-mile
intervals (8,000 km)) if any one of the fol-
lowing conditions apply to the car:
 Most trips are less than 5 to 10 miles (8
to 16 km). This is particularly important
when outside temperatures are below
freezing.
 Most trips include extensive idling
(such as frequent stop-and-go driving).
 Most trips are through dusty areas.
 You frequenty tow a trailer or use a car-
rier on top of your vehicle.
 If the vehicle is used for delivery ser-
vice, police, taxi or other commerical
applications.
WARNING
 Prolonged and repeated exposure of
the skin to engine oil can cause seri-
ous skin disorders.
 Avoid prolonged skin contact when-
ever possible. Wash the affected area
thoroughly with soap and water after
any contact.
 Keep oil out of reach of children.
 Do not touch the turbocharger or
manifold. These get very hot when the
engine has been running.
 Do not spill oil on hot parts of the
engine as this could cause a fire. Used
engine oil is particularly flammable.
 Protect the environment. Do not dis-
pose of oil in the ground or down a
drain. Dispose of all used oil and oil fil-
ters at an appropriate disposal facility.
+80°
MIN MAX
+80°
IB495
Oil dipstick, automatic transmission
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192 Car care
(80°C). This can be achieved by driving
the car for about 30 min on the open
road.
2 With the engine idling, move the selector
lever to D and wait for at least
15 seconds. Next, move the selector
lever to R and wait for 15 seconds again.
Finally, move the selector lever to P. Let
the engine idle.
3 Wipe the dipstick clean with a lint-free
cloth and put it back.
4 With the fluid at normal temperature, the
level should be between the MAX and
MIN marks on the dipstick. Top up, as
necessary, with Texaco Texamatic Dex-
tron III automatic-transmission fluid,
adding it through the dipstick pipe. The
distance between the MIN and MAX
marks on the dipstick corresponds to a
volume of approximately 0.4 qts
(0.4 litre).
If the outside temperature is below 50°F
(10°C), the fluid will not reach the specified
temperature of 175°F (80°C). In this case,
the correct fluid level may be 0.8 in (20 mm)
below the MAX mark.
CoolantThe expansion tank is transparent, to facili-
tate checking. The level must be a little
under the mark ”KALT – COLD” on the tank
when the engine is cold. If the SID message
"FILL COOLANT FLUID" is displayed, the
level in the expansion tank should be
checked. Top up as necessary with equal
parts of clean water and coolant. Use only
coolant approved by Saab.
If the expansion tank is empty when coolant
is added, run the engine to normal temper-
ature and top up again, as necessary.
Coolant The cooling system is filled at the factory
with coolant containing a 50% concentra-
tion of a combined antifreeze and corrosion
inhibitor. A weaker mixture will result in
reduced anticorrosion protection. For pro-
tection against freezing in very cold
weather, a stronger concentration will be
needed.
A 60% concentration of antifreeze will pro-
vide protection at temperatures down to
-58 F (-50°C).
NOTEIf there is a burnt smell or the fluid is black,
change the fluid as soon as possible.
WARNING
 Proceed with caution if the radiator is
boiling when you open the hood.
Never remove the expansion-tank
filler cap when the radiator is boiling.
Loosen the cap carefully, and let the
engine cool before removing the cap.
 The cooling system is pressurized –
hot coolant and vapor can escape
when the filler cap is released.
 Exercise care when adding coolant.
Coolant on hot surfaces constitutes a
fire risk.
IB892
Coolant expansion tank
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208 Car careFusesNo. Amp Function
A––
B 10 Stop lights, trailer
C 30 Cabin fan, ACC
1 30 Electrically heated rear window and rear-view mir-
rors
220Direction indicators
330Cabin fan, A/C
4 15 Trunk light; switch illumination; electrically powered
radio antenna
5 30 Electrically operated front seat, right
6 30 Cigarette lighter
6A 7.5 Automatic transmission
7 30 Rear window operators, rear-view mirrors, sunroof
8 15 Rear wiper
9 7.5 ACC panel
10 10 Horn
11 7.5 DICE / TWICE
12 20 Stop lights; front fog lights
13 15 Diagnostics; radio
14 30 Front window motors; soft top (Convertible)
15 20 Daytime running lights
16 30 Electrically operated front seat, left
16B 30 Control module, engine management system
17 15 Control module, engine management system;
DICE/TWICE; main instrument panel/SID; memory
for electrically operated driver’s seat; telephone;
cruise control
18 10 Airbag
19 10 ABS; A/C; rear fog light; switch, rear fog light
20 20 Electric heating, front seats; switch, electrically
heated rear window
30 10 20
30 30 15
15 15
10 10 10
10
10
10 30
30 10 20
15
15
15
10 10
20
10 20 20
20 20 15
15
30 15
15 10 15
15
IB918
1 C B A23456
7 6A 8 9 10 11 12 13 14 15 16
17 16B 18 19 20 21 22 23 2425 26 27 28 29 30 3132 33 34 35 3637 38 39
Fuse holder on the end of the instrument panel
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209 Car care
Relay holderUnder the instrument panel next to the steering wheel No. Amp Function
21 10 Switch, manual A/C; soft top (Convertible)
22 15 Direction indicators; Cruise Control
23 20 Soft top (Convertible); telephone
24 7.5 Radio
25 30 Central locking; amplifier
26 30 Control module, engine management system
27 15 High beam flash; ACC
28 10 Control module, engine management system
29 10 Right parking light; license plate lighting
30 10 Left parking light
31 20 Reversing light; windshield wipers; headlight
beam-length adjustment
32 15 Fuel pump
33 15 Electric heating of rear seat
34 10 SID; control module; automatic transmission
35 15 DICE/TWICE; main instrument panel; interior light-
ing
36 10 Relay, starter
37 15 Limp-home
38 25 Oxygen sensor (lambda probe)
39 – –
S–SpareItem Function
A Electric heating of rear seat
B Reversing light, cars with automatic transmission
C1 –
C2 Lock motor, trunk lid
D1 Rear wiper
D2 Rear-window washing
E Ignition switch
F–
G1 Horn
G2 Windshield wipers (intermittent)
H Rear-window heating
IFuel pump
J–
KStart relay
L Main relay (injection system)
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215 Car care
When changing a wheel, take the tool kit out
first, then the spare wheel.
Changing a wheel
NOTE
To avoid damaging an alloy wheel with a
flat tire, this can be placed outside up in
the spare-wheel well but only while driv-
ing to the closest workshop.
A general rule is that all heavy loads must
be well secured in the luggage compart-
ment, see page 142.
WARNING
 The car jack is designed solely for use
in changing a wheel or fitting snow
chains. It must not be used to support
the car during repair work or servicing.
 Never crawl under a car that is
supported only by a jack.
 Special care must be taken if the car is
on a slope – use wheel chocks!
 Position chocks, one ahead and one
behind, the wheel that is diagonally
opposite to the one to be changed.
 Switch on the hazard warning lights if
the car is on a road.
 Apply the parking brake and leave the
car in gear (1st or reverse). Automatic
transmission: move selector to the
P position.
 Ensure that everybody is out of the car
before jacking it up.
 Never start the engine while the car is
jacked up.
 The jack must stand on a firm, level
surface.
 Stow the jack in the place provided for
it under the panel in the floor of the
trunk. Secure it properly to avoid injury
to passengers in the event of a crash.
 Do not use the jack for any purpose
other than for jacking up the car.
 If light-alloy wheels have been fitted to
the car for several years and a change
is made to steel wheels, the threads
for the wheel bolts in the brake discs
should be cleaned before the thinner
steel wheels are fitted. The innermost
threads in the holes may be clogged
with sand, salt and rust so that the cor-
rect tightening torque cannot be
achieved.
IB1261IB1262
Spare wheel (under the carpet in the
trunk), Saab 9-3 Viggen
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233 Technical data
Technical dataGeneral dimensions......... 234
Engine ............................... 237
Engine oil .......................... 237
Fuel.................................... 239
Engine variants ................ 239
Electrical system.............. 240
Drive belts......................... 240
Manual transmission ....... 240
Automatic transmission .. 240
Suspension....................... 241
Steering............................. 241
Brake system.................... 241
Rims and tires .................. 242
Plates and labels .............. 243
IB993
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239 Technical data
Fuel Engine variantsFuel-tank capacity __________________ 17 U.S. gal. (64 l)
For optimum performance, we recommend
the following:
2.0 Turbo 185 bhp *) ________________ 90 AON, unleaded
gasoline,
minimum 87 AON
2.0 Turbo 205 bhp and Viggen ________ 93 AON**),
unleaded gasoline,
minimum 87 AON
*) Offered in Canada only
**) If the car is filled with 90 AON gasoline
and the outdoor temperature is above
77-86°F (25-30°C), a slight decrease in
engine performance may be noticeable.
2.0 Turbo 185 hp, manual transmission *)Rating, EEC at 5500 rpm ____________ 185 hp (136 kW)
Max. torque (man.), EEC at 2100 rpm _ 194.0 ft.lb (263 Nm)
Compression ratio _________________ 8.8:1 2.0 Turbo 185 hp, automatic transmissionRating, EEC at 5500 rpm ____________ 185 hp (136 kW)
Max. torque EEC at 1900 rpm ________ 184.4 ft.lb. (250 Nm)
Compression ratio _________________ 8.8:1 2.0 Turbo 205 hp, manual transmissionRating, EEC, at 5500 rpm ___________ 205 hp (151 kW)
Max. torque EEC at 2200 rpm ________ 206.5 ft.lb (280 Nm)
Compression ratio _________________ 8.8:12.0 Turbo 205 hp, automatic transmissionRating, EEC, at 5750 rpm ___________ 205 hp (151 kW)
Max. torque EEC at 1900 rpm ________ 184.4 ft.lb (250 Nm)
Compression ratio _________________ 8.8:12.3 Turbo 230 hp, manual transmissionRating, EEC, at 5500 rpm ___________ 230 hp (169 kW)
Max. torque EEC at 2500 rpm ________ 258.1 ft.lb (350 Nm)
Compression ratio _________________ 9.3:1
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240 Technical dataElectrical system
Drive belts

Manual transmission
Automatic transmission
Voltage ___________________________ 12 V
Battery capacity ____________________ 60 Ah
Starter motor ______________________ 1.4 kW
Alternator rating ____________________ 130 A/14 V
Firing order ________________________ 1-3-4-2
Spark plugs:
2.0 Turbo 185 bhp__________________ NGK PFR 6H-10
2.0 Turbo 205 bhp __________________ NGK PFR 6H-10
Viggen __________________________ NGK PFR 6H-10
Electrode gap ______________________ 0.95 mm
(0.03740”)
Outside lengthCars with A/C compressor ____________ 2345 mm
Cars without A/C compressor __________ 1805 mmDrive belt
IB929
Type _____________________________ 5-speed, fully
synchronized with
final-drive gear and
differential
Oil type (for topping-up) ______________ Saab synthetic man-
ual gearbox oil
Oil capacity _______________________ 1.8 qts. (1.8 l)
Speed (mph/km/h) at 1000 rpm in 5th gear 26/42
Type _____________________________ Electronically con-
trolled 4-speed with
torque converter
and differential
Gear selector positions ______________ P R N D 3 2 1
Oil quantity, total ___________________ 7.4 qts. (7.2 litres)
Oil volume (on changing) _____________ 3.4 qts. (3.25 litres)
Oil type ___________________________ Texaco Texamatic
Dextron III, mineral
oil based
Clutch type ________________________ Hydraulically-oper-
ated plate clutches,
brake bands and
one-way clutches
Speed (mph/km/h) at 1000 rpm in 4th gear 25/40
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