2002 SAAB 9-3 fuel pump

151 Starting and driving
 Never park the car on dry grass or other
combustible material. The catalytic con-
verter gets very hot and could therefore
start a fire.
 Never drive off if the engine is misfiring.
 If you jump start the car when the engine
is already up to normal temperature, the
engine must start to run on all cylinders.
Stop jump-starting if the engine fails to
start immediately.
 Failure to follow these directions could
result in the catalytic converter and asso-
ciated components being damaged, and
could represent a breach of the warranty
conditions.
RefuelingOnly fuel from well-known oil companies
should be used.
All Saab gasoline engines can be driven on
fuel of grade AON 87-93.
For optimum performance we recommend:
AO N 90 for 2.0 Turbo 185 hp.
AO N 93 for 2.0 Turbo 205 hp and
2.3 Turbo Viggen.
If fuel containing a mixture of alcohol is
used, the following restrictions apply:
Methanol: max. 5% by volume.
Ethanol: max. 10% by volume.
MTBE: max. 15% by volume.The fuel filler cap is located in the right rear
quarter panel.
Switch off engine.
Insert the fuel-pump nozzle beyond the
flange on the filler pipe. Do not withdraw the
nozzle while filling is in progress.
Cease refueling the first time the pump
stops.
Fuel-tank capacity: 17.0 US gal. (64 liters)
Screw on the filler cap and keep turning until
it has clicked at least three times to prevent
illumination of the CHECK ENGINE light
and a TIGHTEN FUEL FILLER CAP mes-
sage to appear on SID.
Manually opening the fuel filler door, see
page 144, Convertible, page 58.
The most effective way to prevent conden-
sation forming in the tank (and thus avoid
possible running problems) is to keep the
tank full.
Before the onset of freezing temperatures in
winter, it may be advisable to add gasoline
anti-freeze to the fuel a few times to dispel
any condensation in the system.
NOTEIf the car runs out of fuel, it is possible for
air to get into the fuel system. If this
happens, the catalytic converter may
overheat and be damaged.
WARNING
 Never use fuel for any purpose other
than as engine fuel.
 Gasoline is highly flammable and can
cause severe burns. Never use an
exposed flame in the vicinity of gaso-
line. Never smoke when filling the
vehicle up with gasoline.
 Do not use the phone when refueling
with gasoline. Gasoline fuels are
highly explosive.
NOTEDo not overfill. Fuel should not come right
up the filler pipe as expansion room is
needed.
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152 Starting and driving
Recommended fuel:For optimum performance we recommend:
 AON 90 for 2.0 Turbo 185 hp engines.
 AON 93 for 2.0 Turbo 205 hp engines and
2.3 Viggen.
Octane rating is determined according to
the formula:
where MON is the Motor Octane Number,
and RON is the Research Octane Number.
The average of these two values is the
octane rating of the gasoline as it appears
on the pump at a retail gas station. This
value is sometimes referred to as the
"Anti-Knock Index" (AKI) or the "Average
Octane Number" (AON).To avoid deposit formation on the fuel injec-
tors which can cause poor driveability, use
only quality gasolines that contain deter-
gents and corrosion inhibitors. Because
gasolines sold at retail gas stations vary in
their composition and quality, you should
switch to a different brand if you begin expe-
riencing driveability and/or hard starting
problems shortly after refueling your car. In
recent years, a variety of fuel additives and
alcohols or oxygenates have been blended
with gasoline. These types of gasolines may
be found in all parts of the United States and
Canada, but particularly in geographic
areas and cities that have high carbon mon-
oxide levels. Saab approves the use of such
"reformulated" gasolines in its products,
which help in reducing pollution from all
motor vehicles, provided that the following
blending percentages are met by such
fuels:
 Up to 10% ethanol by volume, with corro-
sion inhibitors.
 Up to 15% MTBE by volume (methyl ter-
tiary butyl ether).
 Up to 5% methanol by volume, with an
equal amount of a suitable co-solvent and
added corrosion inhibitors.
NOTE Fill to maximum filling capacity
 Stop filling after the first time that the
nozzle trips to shut off the flow of fuel
 Filling capacity can differ between
different fuel stations and outside
temperature. Fuel tank volume when
nozzle trips to shut off, may vary by
0.5 gal. (2 liters).
 Do not fill fuel all the way up the filler
pipe. The gasoline must be allowed
room for expansion especially during
hot weather.
MON + RON
2
IB1891
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154 Starting and drivingFuel (Gasoline Engine)Use regular unleaded gasoline rated at 87
octane or higher. It is recommended that the
gasoline meet specifications which were
developed by the American Automobile
Manufacturers Association (AAMA) and
endorsed by the Canadian Motor Vehicle
Manufacturers Association for better vehi-
cle performance and engine protection.
Gasolines meeting the AAMA specification
could provide improved driveability and
emission control system performance com-
pared to other gasolines.Canada Only
Be sure the posted octane is at least 87. If
the octane is less than 87, you may get a
heavy knocking noise when you drive. If it’s
bad enough, it can damage your engine. If
you’re using fuel rated at 87 octane or
higher and you hear heavy knocking, your
engine needs service. But don’t worry if you
hear a little pinging noise when you’re accel-
erating or driving up a hill. That’s normal,
and you don’t have to buy a higher octane
fuel to get rid of pinging. It’s the heavy, con-
stant knock that means you have a problem.
If your vehicle is certified to meet California
Emission Standards (indicated on the
underhood emission control label), it is
designed to operate on fuels that meet Cal-
ifornia specifications. If such fuels are not
available in states adopting California emis-
sions standards, your vehicle will operate
satisfactorily on fuels meeting federal spec-
ifications, but emission control system per-
formance may be affected. The malfunction
indicator lamp on your instrument panel
may turn on and/or your vehicle may fail a
smog-check test. See "Malfunction Indica-
tor Lamp" in the Index. If this occurs, return
to your authorized Saab dealer for diagno-
sis to determine the cause of failure. In the
event it is determined that the cause of the
condition is the type of fuels used, repairs
may not be covered by your warranty. Some gasolines that are not reformulated
for low emissions may contain an
octane-enhancing additive called methylcy-
clopentadienyl manganese tricarbonyl
(MMT); ask your service station operator
whether or not the fuel contains MMT. Saab
does not recommend the use of such gaso-
lines. If fuels containing MMT are used,
spark plug life may be reduced and your
emission control system performance may
be affected. The Engine malfunction
(CHECK ENGINE) light on your instrument
panel may turn on. If this occurs, return to
your authorized Saab dealer for service.
In Canada, look for the
"Auto Makers’ Choice" label
on the fuel pump.
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209 Car care
Relay holderUnder the instrument panel next to the steering wheel No. Amp Function
21 10 Switch, manual A/C; soft top (Convertible)
22 15 Direction indicators; Cruise Control
23 20 Soft top (Convertible); telephone
24 7.5 Radio
25 30 Central locking; amplifier
26 30 Control module, engine management system
27 15 High beam flash; ACC
28 10 Control module, engine management system
29 10 Right parking light; license plate lighting
30 10 Left parking light
31 20 Reversing light; windshield wipers; headlight
beam-length adjustment
32 15 Fuel pump
33 15 Electric heating of rear seat
34 10 SID; control module; automatic transmission
35 15 DICE/TWICE; main instrument panel; interior light-
ing
36 10 Relay, starter
37 15 Limp-home
38 25 Oxygen sensor (lambda probe)
39 – –
S–SpareItem Function
A Electric heating of rear seat
B Reversing light, cars with automatic transmission
C1 –
C2 Lock motor, trunk lid
D1 Rear wiper
D2 Rear-window washing
E Ignition switch
F–
G1 Horn
G2 Windshield wipers (intermittent)
H Rear-window heating
IFuel pump
J–
KStart relay
L Main relay (injection system)
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