2002 SAAB 9-3 turbo

2IntroductionThis manual provides practical guidance on
driving and caring for your Saab.
The Saab 9-3 is available with a 2.0L
turbo-engine, 185 hp (Canada only) or 205
hp or a 2.3L turbo-engine, 230 hp.
Although the manual describes the most
important differences between model vari-
ants, it does not include precise specifica-
tions of the different variants. Some differ-
ences also occur to meet special legal
requirements in different countries.
Importation and distribution of Saab auto-
mobiles, spare parts and accessories are
handled exclusively by General Motors of
Canada Limited in Canada and by Saab
Cars USA, Inc. in the U.S.A.
We recommend that you read through the
manual before taking the car out for the first time and that you keep it in the car for future
reference.
To find a specific item, use the overviews
given on pages 3-6. A list of contents is
given at the beginning of each section of the
manual, and there is also a comprehensive
index at the back of the book.
Supplied with the car is a Warranties and
Service Record booklet and a tire warranty
folder which specifies the regular mainte-
nance to be carried out. The book also con-
tains important warranty conditions: Since the policy at Saab is one of continual
improvement, we retain the right to incorpo-
rate modifications and to alter specifications
during production without prior notice.
If you have any queries concerning your car,
its equipment, the warranty conditions or
the like, your Saab dealer will be pleased to
help.
Best wishes,
Saab Automobile AB
Saab Automobile AB does not accept liability for
any damage caused by the fitting of spare parts,
exchange parts or accessories that are not
approved by Saab Automobile AB.
The specifications, design particulars and illus-
trations included in the manual are not binding.
WARNING
WARNING texts warn against the danger
of injury if the specified instructions are
not followed.
NOTENOTE texts warn of potential damage to
the car if the recommendations are not
followed.
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3
Instrument panel High/low beam ________________ 75
Parking lights __________________ 75
Daytime running lights ___________ 75
Changing bulbs _______________ 200High/low beam control stalk 75
Direction indicators _______ 76
Cruise Control __________ 163Rear fog light ___________ 77
Front fog lights ___________ 77Instrument lighting ________ 78
Warning and indicator lights _____ 60
Tachometer __________________ 66
Speedometer _________________ 66
Odometer and trip meter ________ 66
Gauge showing turbo pressure ___ 67
Fuel gauge __________________ 68
Temperature gauge ____________ 67
IB731
Ashtrays (accessory) __________ 135
Cigarette lighter (accessory) ____ 135
Tr i p c o m p u t e r
(Saab Information Display, SID) __ 69
Night panel __________________ 73
Clock _______________________ 74
Washers and wipers ______ 78
Rear-window wiper _______ 79
Replacing wiper blades __ 198Audio system____________ 94
CD player _____________ 100Hazard warning lights _____ 76Climate control system:
manual _______________ 80
Climate control system:
automatic _____________ 84
Car care ______________ 185Seat heating controls ____ 129
Steering-wheel-mounted
controls, Audio System __ 106
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6Engine bayWarning labels ___________ 7
V.I.N. number __________ 243
Engine number _________ 243
Gearbox number ________ 243
Color coding ___________ 243Ignition system _________ 240
Drive belt ______________ 197
Alternator _____________ 197
Spark plugs ____________ 240
Catalytic converter ______ 150
Simple fault tracing
(A/C, ACC) ____________ 226Turbo-compressor ________ 67
Pressure gauge __________ 67
Important considerations
for driving _____________ 148
Technical data: engine ___ 237Manual transmission __________ 191
Automatic transmission ________ 191
Transmission oil ______________ 191
Gearbox: technical data ________ 240
Battery _____________________ 195
Battery charge _______________ 195
Jump starting ________________ 181IB1624
Engine: description ____________ 188
Engine oil, level control
and topping up _______________ 190
Engine oil: changing ___________ 190
Oil grade_____________________ 237
Washer fluid ___________ 199
Topping up with fluid _____ 199
Washer jets ___________ 199
Wiper/washer control stalk _ 78
Steering servo _______________ 195
Fluid checking
and topping up ______________ 195
Coolant, checking
and topping up ________ 192
Coolant _______________ 192
Temperature gauge ______ 67
Driving in hot weather ____ 173
Driving in cold weather ___ 171Fuse panels ___________ 206
Changing a fuse ________ 206
Table of fuses __________ 208
Relays _______________ 210
Brake system ________________ 241
Brake fluid __________________ 194
Brake pads __________________ 194
ABS brakes _________________ 164
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66 Instruments and controlsInstruments TachometerThe tachometer indicates the engine speed
in thousands of revolutions per minute. The
needle may be allowed to enter the broken
red zone on the dial only for an instant.
A safety cut-out function (in the fuel system)
prevents the engine speed exceeding
approximately 6,200 rpm (2.0 Turbo) and
6,400 rpm (2.3 Turbo).
Odometer and trip meterThe odometer records the distance trav-
elled in miles on U.S. vehicles and on Cana-
dian vehicles the distance indicated is in
kilometres, and the trip meter in miles and
tenths (kilometres and tenths of kilometres
on Canadian vehicles). Reset button The button is located close to the right of the
odometer and trip meter in the main instru-
ment panel.
The reset button has two functions, deter-
mined by whether the ignition is ON or OFF.
 When the ignition is ON, the button will
reset the trip meter.
 When the ignition is OFF, the button will
bring up the display for 20 seconds to
allow the odometer and trip-meter read-
ings to be viewed. Press once more within
20 seconds to reset the trip meter.
Speedometer (U.S. speedometer
shown)The speedometer receives signals from a
wheel sensor in the ABS system.
If the NIGHT PANEL mode has been
selected, the scale will be illuminated up to
87 mph (140 km/h). The remainder of the
scale will be illuminated if the speed of the
car exceeds 84 mph (135 km/h).
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IB341
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67 Instruments and controls
Temperature gaugeThe temperature gauge shows the temper-
ature of the coolant. The needle should be
in the middle of the scale when the engine
is at normal operating temperature.
If the needle enters the red zone, the
warning light will come on and an alarm
chime will sound. If the needle approaches the red zone,
which can occur in very hot weather or when
the engine is under a heavy load, drive in the
highest gear possible, keep the engine revs
low and avoid shifting down.
Check fuse 3 (radiator fan) in the fuse panel
under the hood, see page 210.
If the needle repeatedly enters the red zone,
stop the car as soon as it is safe to do so and
check the coolant level by looking at the
level visible through the plastic tank - do not
remove the cap.
If the coolant level falls below the MIN mark,
the SID will display the message ”FILL
COOLANT FLUID”.
Pressure gaugeThe turbo gauge indicates the air volume for
combustion, which is equivalent to the
engine load.
At low loads, the needle will move within the
white zone. At higher loads and during
heavy acceleration, the needle will enter the
yellow area. At very high loads (certain var-
iants only) the needle may enter the first part
of the red zone without indicating that there
is a fault.
NOTEIf the needle, despite the above action,
enters the red zone, stop the car immedi-
ately.
If the needle stays in the red zone, turn off
the engine.
WARNING
Never open the coolant expansion tank
cap when the engine is hot. It contains hot
coolant under pressure. Failure to heed
this warning may result in personal injury.
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148 Starting and drivingStarting the engine The engine has an automatic choke and
should be started as follows:
Cars with manual gearbox
To start the engine the clutch pedal must
be fully depressed.
1 Depress the clutch pedal but do not
touch the accelerator.
2 Start the engine. Let the ignition key
spring back as soon as the engine has
started and is running smoothly – at very
low temperatures, you may need to run
the starter for up to 50 seconds.
Let the engine idle for about 10 seconds. Do
not open the throttle wide for at least
2-3 minutes after starting.
Cars with automatic transmission
The selector lever must be in the P or N
position.
1 Keep your foot on the brake pedal.
2 Start the engine. Let the ignition key
spring back as soon as the engine has
started and is running smoothly – at very
low temperatures, you may need to run
the starter for up to 50 seconds.
Let the engine idle for about 10 seconds. Do
not open the throttle wide for at least
2–3 minutes after starting.
Useful tips on cold climate startingIf the engine has failed to start after several
attempts in very cold weather, press and
hold the accelerator down to the floor and
run the starter for 5–10 seconds. This will
prevent the engine being flooded (exces-
sively rich fuel-air mixture).
Now start the engine in the normal way – do
not touch the accelerator.
If the engine stalls immediately after starting
(e.g. if the clutch was released too quickly),
do not touch the accelerator when restarting
the engine.
Every time the engine is switched off the
spark plugs are automatically cleaned. If
your attempt to start nevertheless fails, let
go of the ignition key and allow it to spring
back. This initiates more vigorous cleaning
of the sparking plugs which goes on for
about 5 seconds. Then start in the ordinary
way. Do not touch the accelerator; if the
accelerator is pressed to the floor the fuel
supply is shut off.
Important
considerations for
drivingThe engine-management system in the
Saab 9-3 is called Saab Trionic T7. The
system manages the ignition, fuel injection
and turbo boost pressure.
The Trionic T7 system developed by Saab
is an intelligent engine-management
system designed to achieve optimum drive-
ability under differing driving conditions.
The system makes adjustments automati-
cally, for instance, if the car is being driven
at altitude (oxygen-deficient air), for differ-
ent grades of fuel (AON 87–93) and for dif-
ferent load conditions.
1 Starting and driving
 Refrain from using full throttle before
the engine has warmed up (before
needle is in the mid-range on tempera-
ture gauge) to avoid unnecessary
wear. If the needle of the pressure
gauge repeatedly enters the red zone
the engine may suddenly lose power,
owing to the intervention of a monitor-
ing system which curtails the charging
pressure. Get in touch with an autho-
rized Saab dealer at once.
 A safety function prevents the engine
from reving faster than 6,200 rpm by
temporarily shutting of the fuel injec-
tors.
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151 Starting and driving
 Never park the car on dry grass or other
combustible material. The catalytic con-
verter gets very hot and could therefore
start a fire.
 Never drive off if the engine is misfiring.
 If you jump start the car when the engine
is already up to normal temperature, the
engine must start to run on all cylinders.
Stop jump-starting if the engine fails to
start immediately.
 Failure to follow these directions could
result in the catalytic converter and asso-
ciated components being damaged, and
could represent a breach of the warranty
conditions.
RefuelingOnly fuel from well-known oil companies
should be used.
All Saab gasoline engines can be driven on
fuel of grade AON 87-93.
For optimum performance we recommend:
AO N 90 for 2.0 Turbo 185 hp.
AO N 93 for 2.0 Turbo 205 hp and
2.3 Turbo Viggen.
If fuel containing a mixture of alcohol is
used, the following restrictions apply:
Methanol: max. 5% by volume.
Ethanol: max. 10% by volume.
MTBE: max. 15% by volume.The fuel filler cap is located in the right rear
quarter panel.
Switch off engine.
Insert the fuel-pump nozzle beyond the
flange on the filler pipe. Do not withdraw the
nozzle while filling is in progress.
Cease refueling the first time the pump
stops.
Fuel-tank capacity: 17.0 US gal. (64 liters)
Screw on the filler cap and keep turning until
it has clicked at least three times to prevent
illumination of the CHECK ENGINE light
and a TIGHTEN FUEL FILLER CAP mes-
sage to appear on SID.
Manually opening the fuel filler door, see
page 144, Convertible, page 58.
The most effective way to prevent conden-
sation forming in the tank (and thus avoid
possible running problems) is to keep the
tank full.
Before the onset of freezing temperatures in
winter, it may be advisable to add gasoline
anti-freeze to the fuel a few times to dispel
any condensation in the system.
NOTEIf the car runs out of fuel, it is possible for
air to get into the fuel system. If this
happens, the catalytic converter may
overheat and be damaged.
WARNING
 Never use fuel for any purpose other
than as engine fuel.
 Gasoline is highly flammable and can
cause severe burns. Never use an
exposed flame in the vicinity of gaso-
line. Never smoke when filling the
vehicle up with gasoline.
 Do not use the phone when refueling
with gasoline. Gasoline fuels are
highly explosive.
NOTEDo not overfill. Fuel should not come right
up the filler pipe as expansion room is
needed.
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152 Starting and driving
Recommended fuel:For optimum performance we recommend:
 AON 90 for 2.0 Turbo 185 hp engines.
 AON 93 for 2.0 Turbo 205 hp engines and
2.3 Viggen.
Octane rating is determined according to
the formula:
where MON is the Motor Octane Number,
and RON is the Research Octane Number.
The average of these two values is the
octane rating of the gasoline as it appears
on the pump at a retail gas station. This
value is sometimes referred to as the
"Anti-Knock Index" (AKI) or the "Average
Octane Number" (AON).To avoid deposit formation on the fuel injec-
tors which can cause poor driveability, use
only quality gasolines that contain deter-
gents and corrosion inhibitors. Because
gasolines sold at retail gas stations vary in
their composition and quality, you should
switch to a different brand if you begin expe-
riencing driveability and/or hard starting
problems shortly after refueling your car. In
recent years, a variety of fuel additives and
alcohols or oxygenates have been blended
with gasoline. These types of gasolines may
be found in all parts of the United States and
Canada, but particularly in geographic
areas and cities that have high carbon mon-
oxide levels. Saab approves the use of such
"reformulated" gasolines in its products,
which help in reducing pollution from all
motor vehicles, provided that the following
blending percentages are met by such
fuels:
 Up to 10% ethanol by volume, with corro-
sion inhibitors.
 Up to 15% MTBE by volume (methyl ter-
tiary butyl ether).
 Up to 5% methanol by volume, with an
equal amount of a suitable co-solvent and
added corrosion inhibitors.
NOTE Fill to maximum filling capacity
 Stop filling after the first time that the
nozzle trips to shut off the flow of fuel
 Filling capacity can differ between
different fuel stations and outside
temperature. Fuel tank volume when
nozzle trips to shut off, may vary by
0.5 gal. (2 liters).
 Do not fill fuel all the way up the filler
pipe. The gasoline must be allowed
room for expansion especially during
hot weather.
MON + RON
2
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