2002 SAAB 9-3 turbo

189 Car care
Saab Trionic engine management
systemThe Saab Trionic engine management
system is a unique Saab development that
combines sequential multiport fuel injection,
electronic distributorless ignition and turbo-
charger boost pressure control into one sys-
tem.
The Trionic engine control module (ECM)
monitors many different engine parameters
such as:
 Intake manifold pressure.
 Intake air temperature.
 Crankshaft position.
 Engine coolant temperature.
 Throttle position.
 The oxygen content of the exhaust gases.
The ECM receives information regarding
engine knocking from a sophisticated feed-
back function in the ignition discharge unit.
By processing all of this information, the Tri-
onic system can control fuel injector open-
ing duration, ignition timing and turbo-
charger boost pressure to provide excellent
engine performance while maintaining low
emissions and fuel consumption.
ORVR (Onboard Refueling Vapor
Recovery)All hydrocarbons formed when refueling will
be recovered by the car and not released
into the atmosphere. The hydrocarbons are
absorbed in an evaporative emission canis-
ter. When the engine is subsequently
started, the evaporative emission canister is
gradually purged as air is sucked into it
through a shut-off valve. The hydrocar-
bon/air mixture passes through the evap
canister purge valve and into the engine
where it is burned. "Refueling", see page
151.
When refueling, make sure you screw the
filler cap on and keep turning until it has
clicked at least 3 times. Otherwise, it is pos-
sible for the CHECK ENGINE light to illumi-
nate and a TIGHTEN FUEL FILLER CAP
message to appear on SID.
NOTEThe Trionic engine management system
continuously monitors the operation of
these systems and has on-board diag-
nostic capabilities (OBD II). If the CHECK
ENGINE light in the main instrument illu-
minates, the Trionic ECM has detected a
problem. The car will continue to operate,
but performance may be diminished. You
should have your car checked by a Saab
dealer as soon as possible.
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191 Car care

Transmission fluidManual transmissionCheck and top up the fluid in accordance
with the service program.
If original fluid cannot be obtained for top-
ping up, Dextron III (synthetic fluid) auto-
matic transmission fluid can be used. If so,
the car should be taken to an authorized
Saab dealer as soon as possible to have the
reason for low fluid level corrected and orig-
inal fluid installed.Automatic transmissionCheck the fluid level as follows:
1 Park the car on level ground and apply
the parking brake. The automatic trans-
mission fluid must be at normal running
temperature, approximately 175°F
NOTEChange of engine oil and oil filter may be
required more frequently (5000-mile
intervals (8,000 km)) if any one of the fol-
lowing conditions apply to the car:
 Most trips are less than 5 to 10 miles (8
to 16 km). This is particularly important
when outside temperatures are below
freezing.
 Most trips include extensive idling
(such as frequent stop-and-go driving).
 Most trips are through dusty areas.
 You frequenty tow a trailer or use a car-
rier on top of your vehicle.
 If the vehicle is used for delivery ser-
vice, police, taxi or other commerical
applications.
WARNING
 Prolonged and repeated exposure of
the skin to engine oil can cause seri-
ous skin disorders.
 Avoid prolonged skin contact when-
ever possible. Wash the affected area
thoroughly with soap and water after
any contact.
 Keep oil out of reach of children.
 Do not touch the turbocharger or
manifold. These get very hot when the
engine has been running.
 Do not spill oil on hot parts of the
engine as this could cause a fire. Used
engine oil is particularly flammable.
 Protect the environment. Do not dis-
pose of oil in the ground or down a
drain. Dispose of all used oil and oil fil-
ters at an appropriate disposal facility.
+80°
MIN MAX
+80°
IB495
Oil dipstick, automatic transmission
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230 Maintenance and owner assistanceMaintenance scheduleThe Maintenance Schedule prescribes a
service program to the purchaser/operator
of a Saab that is reasonable and necessary
to ensure the proper emission control sys-
tems function, safety and reliability of the
Saab automobile in normal use. Additional
maintenance is recommended for specific
components when the car is operated under
certain severe conditions. Proper mainte-
nance is always a good practice!
Authorized Saab dealers are equipped and
trained to meet your Saab’s service needs.
They regularly receive up-to-date Saab ser-
vice manuals and parts and technical ser-
vice bulletins from Saab and are able,
through their franchise agreement, to attend
Saab service schools, obtain Saab special
tools and technical assistance and pur-
chase original equipment service and
replacement parts.
Today’s complex automobiles should only
be entrusted to the most knowledgeable
service professionals. A Saab dealer is your
best choice.
Service intervalsThe maintenance schedule is comprised of
a Check -up 30 days after retail delivery, fol-
lowed by services at every 10,000 miles
(16,000 km) thereafter (10,000, 20,000,
30,000 miles/16,000 32,000, 48,000 km
etc.).
Engine oil and filter changesChanging the engine oil and filter is required
at every service point. Use only a Saab
approved long-life oil filter and engine oils
meeting the SAE viscosity ratings and API
service classifications stated in the “Techni-
cal data” section of this Owner’s Manual.
The use of extra additives in the oil is not
necessary and is not recommended, and
may be harmful to turbochargers.
More frequent oil changes are recom-
mended if your vehicle is operated under
any of the following conditions:
 Most trips are less than 5-10 miles (8-16
km). This is particularly important when
outside temperatures are below freezing.
 Most trips include extensive idling (fre-
quent stop-and-go traffic).
 Most trips are through dusty areas (such
as construction zones).
 If the vehicle is used for delivery service,
police, taxi or other commercial applica-
tions.
If your driving habits match this description,
have the engine oil and filter changed in-
between normal services at 5,000 mile
(8,000 km) intervals. These conditions
cause the engine oil to break down faster.
The Warranties and Service Record Book-
let has provisions to record extra oil
changes.
NOTEThe Check-up will be done by your Saab
dealer at no charge and should be done
as close as possible to the scheduled 30
days.
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237 Technical data
Engine Engine oilType _____________________________ 4 cyl, 2 overhead
camshafts,
16 valves and 2 bal-
ancer shafts
Cylinder bores ______________________ 3.54" (90 mm)
Stroke:
2.0 Turbo _________________________ 3.071" (78 mm)
Viggen __________________________ 3.543” (90 mm)
Swept volume:
2.0 Turbo _________________________ 121 cu.in.
(1,985 dm
3)
Viggen __________________________ 140 cu.in.
(2.290 dm3)
Idling speed _______________________ 900 rpm
Antifreeze _________________________ Saab-approved
antifreeze
Coolant volume, cooling system ________ 8.7 qts. (8.5 l)
Oil recommendation: We recommend the use of oils that are available from your
Saab dealer, for regular oil changes. These oils fulfill the most
stringent requirements set by API and ACEA classifications.
Basic recommendations for Saab engines
 SAE 5W-30 or 0W-30, 5W-40.
The oil should be semi or fully synthetic and fulfill grade re-
quirements for ACEA A3/B3, API SJ or higher. In addition to API
and ACEA the ILSAC GF-3 specification is approved for use in
applicable markets.
Fully synthetic oils with viscosity’s 0W-40/50 of well known
brands and fulfilling minimum ACEA A3/B3 are also recom-
mended, especially for extreme driving conditions.
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239 Technical data
Fuel Engine variantsFuel-tank capacity __________________ 17 U.S. gal. (64 l)
For optimum performance, we recommend
the following:
2.0 Turbo 185 bhp *) ________________ 90 AON, unleaded
gasoline,
minimum 87 AON
2.0 Turbo 205 bhp and Viggen ________ 93 AON**),
unleaded gasoline,
minimum 87 AON
*) Offered in Canada only
**) If the car is filled with 90 AON gasoline
and the outdoor temperature is above
77-86°F (25-30°C), a slight decrease in
engine performance may be noticeable.
2.0 Turbo 185 hp, manual transmission *)Rating, EEC at 5500 rpm ____________ 185 hp (136 kW)
Max. torque (man.), EEC at 2100 rpm _ 194.0 ft.lb (263 Nm)
Compression ratio _________________ 8.8:1 2.0 Turbo 185 hp, automatic transmissionRating, EEC at 5500 rpm ____________ 185 hp (136 kW)
Max. torque EEC at 1900 rpm ________ 184.4 ft.lb. (250 Nm)
Compression ratio _________________ 8.8:1 2.0 Turbo 205 hp, manual transmissionRating, EEC, at 5500 rpm ___________ 205 hp (151 kW)
Max. torque EEC at 2200 rpm ________ 206.5 ft.lb (280 Nm)
Compression ratio _________________ 8.8:12.0 Turbo 205 hp, automatic transmissionRating, EEC, at 5750 rpm ___________ 205 hp (151 kW)
Max. torque EEC at 1900 rpm ________ 184.4 ft.lb (250 Nm)
Compression ratio _________________ 8.8:12.3 Turbo 230 hp, manual transmissionRating, EEC, at 5500 rpm ___________ 230 hp (169 kW)
Max. torque EEC at 2500 rpm ________ 258.1 ft.lb (350 Nm)
Compression ratio _________________ 9.3:1
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240 Technical dataElectrical system
Drive belts

Manual transmission
Automatic transmission
Voltage ___________________________ 12 V
Battery capacity ____________________ 60 Ah
Starter motor ______________________ 1.4 kW
Alternator rating ____________________ 130 A/14 V
Firing order ________________________ 1-3-4-2
Spark plugs:
2.0 Turbo 185 bhp__________________ NGK PFR 6H-10
2.0 Turbo 205 bhp __________________ NGK PFR 6H-10
Viggen __________________________ NGK PFR 6H-10
Electrode gap ______________________ 0.95 mm
(0.03740”)
Outside lengthCars with A/C compressor ____________ 2345 mm
Cars without A/C compressor __________ 1805 mmDrive belt
IB929
Type _____________________________ 5-speed, fully
synchronized with
final-drive gear and
differential
Oil type (for topping-up) ______________ Saab synthetic man-
ual gearbox oil
Oil capacity _______________________ 1.8 qts. (1.8 l)
Speed (mph/km/h) at 1000 rpm in 5th gear 26/42
Type _____________________________ Electronically con-
trolled 4-speed with
torque converter
and differential
Gear selector positions ______________ P R N D 3 2 1
Oil quantity, total ___________________ 7.4 qts. (7.2 litres)
Oil volume (on changing) _____________ 3.4 qts. (3.25 litres)
Oil type ___________________________ Texaco Texamatic
Dextron III, mineral
oil based
Clutch type ________________________ Hydraulically-oper-
ated plate clutches,
brake bands and
one-way clutches
Speed (mph/km/h) at 1000 rpm in 4th gear 25/40
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244 Technical data1 - Region
____________
Y = Northern Europe
2 - Country _______S = Sweden
3 - Manufacturer ___3 = Saab Automobile AB
4 - Product line ____D = 9-3
5 - Model series ___D = 9-3 with driver’s and
passenger’s airbag
F = 9-3 SE with driver’s and
passenger’s airbag
P = 9-3 Viggen with driver’s and
passenger’s airbag6 - Body version ___3 = Coupé (3-door)
5 = 5-door
7 = Convertible
7 - Gearbox _______5 = Manual 5-speed
8 = Automatic 4-speed
8 - Engine variant __G = 2.3 Turbo Viggen
H = 2.0 Turbo (185 bhp)
K = 2.0 Turbo (205 bhp)
9 - Check digit ____0-9 or X
10 - Model year _____2 = 2002
11 - Factory ________2 = Trollhättan
7 = Nystad
12 - Serial number __000001-999999 position: 1234567891011 12
||||||||| | | |
VIN:YS3DF 5 8K7 2 2005543
||||||
123456= identification codes for certain chassis details
IB541
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250 IndexStorage compartments
___________ 136
Sunroof
_______________________ 132
Switches _______________________ 75
TTachometer
_____________________ 66
Technical data __________________ 233
Telematics
_____________________ 111
Temperature gauge
______________ 67
Textile carpeting, cleaning
________ 219
Through-load hatch
______________ 141
Tie-down eyes
__________________ 142
Tipping the rear seat
_____________ 138
Tire markings
__________________ 212
Tire pressure ___________________ 178
Tire pressures __________________ 211
Tires and wheels, sizes
___________ 242
Tools
_________________________ 143
Top tether
______________________ 23
Touching up paintwork
___________ 221
Towing a caravan or trailer ________ 173
Towing the car
_________________ 179
Traction Control System
__________ 166
Trailer hitch attachment __________ 173
Trailer hitch load
________________ 176
Transmission, automatic
__________ 156
Transmission, manual
____________ 155
Transporting the car
_____________ 179
Traveling abroad
________________ 184
Trip computer, SID _______________ 69Trip meter
______________________66
Trunk
_________________________138
Trunk lid lock, Convertible
__________56
Trunk lighting
___________________133
Trunk, Convertible
________________56
Trunk, opening
__________________40
Turbo gauge
____________________67
Turn signal
_____________________76
UUpholstery and trim
______________219
Upholstery and trim, care of
_______219
Useful tips on starting
____________148
Useful tips, ACC
_________________92
VVanity mirror
___________________137
WWarning and indicator lights
________60
Warning labels
___________________7
Warning light, AIR BAG (SRS)
______32
Washer fluid
___________________199
Washer jets ____________________199
Washers
_______________________78
Washing ______________________220
Waxing and polishing
____________221Wear indicators, brake pads
______ 194
Wear indicators, tires
____________ 214
Wheel, change
________________ 215
Wheels
______________________ 211
Wheels and tires, sizes
__________ 242
Window glass sensor, car alarm
____ 42
Windshield washers
_____________ 78
Windshield wipers
_______________ 78
Winter driving
_________________ 171
Wiper blades
__________________ 198
Wipers
________________________ 78
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