2002 SAAB 9-3 transmission oil

6Engine bayWarning labels ___________ 7
V.I.N. number __________ 243
Engine number _________ 243
Gearbox number ________ 243
Color coding ___________ 243Ignition system _________ 240
Drive belt ______________ 197
Alternator _____________ 197
Spark plugs ____________ 240
Catalytic converter ______ 150
Simple fault tracing
(A/C, ACC) ____________ 226Turbo-compressor ________ 67
Pressure gauge __________ 67
Important considerations
for driving _____________ 148
Technical data: engine ___ 237Manual transmission __________ 191
Automatic transmission ________ 191
Transmission oil ______________ 191
Gearbox: technical data ________ 240
Battery _____________________ 195
Battery charge _______________ 195
Jump starting ________________ 181IB1624
Engine: description ____________ 188
Engine oil, level control
and topping up _______________ 190
Engine oil: changing ___________ 190
Oil grade_____________________ 237
Washer fluid ___________ 199
Topping up with fluid _____ 199
Washer jets ___________ 199
Wiper/washer control stalk _ 78
Steering servo _______________ 195
Fluid checking
and topping up ______________ 195
Coolant, checking
and topping up ________ 192
Coolant _______________ 192
Temperature gauge ______ 67
Driving in hot weather ____ 173
Driving in cold weather ___ 171Fuse panels ___________ 206
Changing a fuse ________ 206
Table of fuses __________ 208
Relays _______________ 210
Brake system ________________ 241
Brake fluid __________________ 194
Brake pads __________________ 194
ABS brakes _________________ 164
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63 Instruments and controls
Central warning light
This light comes on and a chime will sound
if a fault has been detected in any system
that is critical to safety. Any of the following
can activate the central warning light and
alarm:
 Airbag system.
 Low oil pressure in engine.
 Parking brake is on (when car is moving).
 Brake fluid level low.
 Fault detected in ABS system.
 Electronic brake force distribution (distri-
bution of brake pressure between front
and rear wheels).
 Engine overheating.
 Alternator not charging properly.
Cruise Control
indicator light
The symbol is lit when cruise control is
active.
Engine malfunction
(CHECK ENGINE)
This light indicates a malfunction in the
fuel-injection or ignition system. The car
may still be driven with care and with some-
what diminished performance.
SPORT Mode Indicator
(automatic transmission)
On cars with automatic transmission the
indicator light comes on when you press the
SPORT button on the gear-lever knob.
In SPORT mode, the transmission remains
longer in the (D, 3, 2, 1) gears before
upshifting.
Cancel Sport mode by again depressing the
SPORT button; see also page 162.
WARNING
An illuminated CHECK ENGINE indicator
light indicates a serious engine-related
problem. While your car may be able to be
driven with the CHECK ENGINE indicator
light illuminated (limp-home mode), you
are advised to have your car serviced at
an authorized Saab dealer as soon as
possible.
Continued driving without this problem
being corrected might cause serious fur-
ther damage to your car and create
unsafe driving conditions. The operator
should be prepared to take action if such
unsafe conditions arise (e.g., apply the
brakes, disengage transmission, turn off
the ignition etc.).
NOTEThe car should be checked immediately
at an authorized Saab dealer to prevent
more serious faults from arising.
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65 Instruments and controls
Traction Control System
indicator (option)
The lamp in the tachometer lights up
when the TCS system is activated, i.e. when
the friction between the tires and road
surface is insufficient for the car to acceler-
ate as desired. You may also experience
that the engine does not respond as normal
when the accelerator is depressed.
Operation of the TCS indicates reduced
cohesion between the tires and the road,
and that extra care should be taken by the
driver.
During normal driving, the TCS will help to
improve both ride comfort and safety, but
must not be regarded as a system to enable
the driver to maintain a higher speed. The
same precautions for safe cornering and
driving on slippery roads must still be
adopted (see page 166.
Traction Control System
OFF indicator (option)
This light comes on when the traction
control system (TCS) is switched off with the
TCS button.
IMPORTANT! The traction control system is
switched on automatically each time the car
is started (see page 166).
This indicator light also comes on if a fault
has been detected in the TCS, in which case
the lamp will not be extinguished when the
TCS is switched off by means of the TCS
button. If a fault is indicated, have the
system checked at an authorized Saab
workshop.
See also the section Traction Control Sys-
tem, on page 166.
Autochecking of lights,
main instrument panel The above warning and indicator lights
should come on when the ignition is
switched on. They go out after about 3 sec-
onds.
The following lamps light up until the engine
starts, as long as no faults exist:
Central warning light .
Oil pressure warning light .
Charge warning light .
IB1922
1 Cars with automatic transmission
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147 Starting and driving
If the car does not startIf the text "KEY NOT ACCEPTED" appears
on the SID when the engine refuses to start,
the trouble may be a fault in the transponder
of the key or in the receiver of the ignition
switch. Proceed as follows:
• Turn the key back to the LOCK position.
 Turn the key to the ON position.
 Press one of the buttons on the remote
control (the LED on top of the dash stops
flashing).
 Start the engine.
Try the other key. If it works, the trouble is in
the first key.
Call on an authorized Saab dealer for
inspection and correction.
Starting the engine
Do not run the starter motor for more than
25 seconds at a time. Wait 20-30 seconds
before running the starter again, to give the
battery time to recover.
Avoid racing the engine or putting a heavy
load on it before it has warmed up. Let the
engine idle for at least 10 seconds and then
drive away as long as the engine oil warning
light has gone out to enable the engine to
attain its normal temperature as quickly as
possible.
It is possible for air to enter the lubricating
system in conjunction with an oil or oil-filter
change, or if the car has been stored for
some time. This air can cause the hydraulic
cam followers to emit a ticking noise, which
can persist for up to 15 minutes after start-
ing. Although this is quite normal and does
not indicate any malfunction, it is advisable
not to exceed 3,000 rpm before the noise
has disappeared.
The hydraulic cam lifters are completely
service free; the valve clearance is set up at
the factory and will not need any subse-
quent adjustment.
WARNING
 Always remove the key before leaving
the car.
 Always apply the parking brake before
removing the ignition key.NOTETake care not to spill drinks or to drop
crumbs over the ignition switch. If dirt or
liquid gets into it, the switch may not
operate properly.
WARNING
 When starting the engine:
– Sit down in the driver’s seat.
– Depress the clutch pedal fully. If the
gear lever is not in the neutral posi-
tion, the clutch pedal must be fully
depressed or the car will jump
forwards or backwards, which may
cause a crash.
– Never start the car from outside the
vehicle, e.g. through a lowered
window. This could lead to serious
personal injury.
 Engage reverse (R) (position P for
automatic transmission) to remove the
ignition key. The key can only be
removed in this gear position.
 Carbon monoxide (CO) is a colorless,
odorless, poisonous gas. Be alert to
the danger of CO – always open the
garage doors before starting the
engine in the garage.
 There is also a danger of CO poison-
ing if the exhaust system is leaking.
 Do not rest or sleep in the car when
parked with the engine running. There
is a risk of depressing the accelerator
which could lead to engine damage.
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159 Starting and driving
Automatic transmission
fault indicator
If the symbol appears on the main instru-
ment panel, the system has detected a fault
in the automatic transmission or its control
module (see page 64).
This also means that the Limp-home mode
has been selected, to guard against further
damage being done to the transmission. In
this mode, the automatic transmission
starts in 4th gear, and gear changes (if nec-
essary) will have to be made manually.
It is not possible to select the SPORT or
WINTER mode when the Limp-home mode
is active.
You should have the automatic transmis-
sion checked as soon as possible by an
authorized Saab dealer.
The following gears will be engaged in the
respective selector positions when the auto-
matic transmission is in the Limp-home
mode:
Overheated transmission oilIf the transmission oil becomes overheated
while driving, the following message
appears on the SID: TRANSMISSION
OVERHEATING. In this event, stop the car
in a suitable place, switch off the engine,
open the hood and wait until the message
goes out. When driving subsequent to the
transmission oil overheating, select either
3rd gear or Drive, whichever will allow the
engine to run at 3,000 rpm and maintain the
speed of traffic or a safe speed.
The transmission oil can become very hot
when the car is driven with a heavy load; for
example, driving with a trailer on hilly roads
when the wrong gear has been selected,
resulting in many extra gear changes.
Select one of the positions 1, 2 or 3. A high
outside temperature or a defective oil cooler
can also cause the oil temperature to
increase. Contact an authorized Saab
dealer, see also page 173.
Driving in hilly country with a heavy
loadOverheating of the automatic-transmission
fluid can occur when the car is towing a
heavy load, such as a trailer in hilly country,
with the wrong gear selected, resulting in
abnormally frequent gear changing. To
avoid the transmission oil from overheating
always drive in Normal mode, then the
adaptive gear change pattern is active.
High ambient temperatures can also
increase the temperature of the transmis-
sion fluid or the oil cooler may be faulty. As
the transmission fluid temperature
increases, its useful service life is reduced.
Contact an authorized Saab dealer (see
also page 173).TowingTowing a car with automatic transmission,
see page 181. Position R D 3 2 1
Gear Reverse 4th 4th 3rd 3rd
NOTEIf the control module has actuated the
Limp-home function for the automatic
transmission, the car will remain in 4th
gear when D and 3 are selected, making
it very sluggish. To overcome this, move
the selector lever to position 1. The trans-
mission then starts in 3rd gear. When the
car is moving you can select position D
or 3.
WARNING
Remember to use engine-braking (selec-
tor position 1, 2, or 3) to spare the brakes
when you are driving on a long or steep
downhill slope.
Brake failure can result from overheated
brakes!
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161 Starting and driving
If the gear selector lever is moved from position D to 1, a
change-down to 3rd gear will occur at about 110 mph (180 km/h).
A change-down to 2nd gear will occur at about 75 mph (120 km/h)
and to 1st gear at about 40 mph (65 km/h).
When position 1 is selected, all the other gears will be locked out.
Manual gear-changing is not recommended on slippery roads.
If one of the drive wheels spins excessively, the engine torque will
be reduced to avoid damaging the transmission.
Adaptive gear-change patternsAdaptive gear-change patterns are selected automatically depend-
ing on the engine load. This function applies in the Normal and Sport
modes.
The change occurs at a higher rotation speed and the gear remains
engaged for a longer period, if the control module senses that the
load does not drop. These change patterns avoid unnecessary gear
changes when, for example, driving on long inclines with a trailer,
and to prevent overheating of the transmission oil. This function cuts
in automatically if the oil becomes too hot, to protect the transmis-
sion from damage, and lowers the oil temperature.
The adaptive change pattern function is not activated at speeds over
93 mph (150 km/h). If a pattern is in operation when this speed is
exceeded, it will be maintained until the control module senses that
a more suitable one can be activated.
The adaptive gear-change pattern function is deselected when:
 Winter mode is selected.
 The engine is switched off.
 The load is reduced by so much that this function is no longer
required.
 “Automatic transmission fault indicator” appears on the
main instrument panel, see page 159.
NOTE Do not move the selector to position 3 at speeds in excess of
90 mph (150 km/h).
 Do not move the selector to position 2 at speeds in excess of
70 mph (110 km/h).
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175 Starting and driving
Recommendations for driving in
hilly terrainThe following time limits are based on the
capacity of the cooling system in warm
weather, i.e. approximately 86°F (30°C).
The following time limits are based on the
capacity of the cooling system in hot
weather, i.e. approximately 104°F (40°C).It is important to consider the following when
driving a car with automatic transmission up
long inclines.
Use Normal mode when driving with a cara-
van or trailer on hilly roads. The adaptive
gear change pattern function will prevent
the transmission overheating.
Rises in coolant temperature are indicated
by the temperature gauge in the main instru-
ment panel.
The following may also occur:
 A/C compressor is switched off
 Gear change pattern is altered
 The CHECK message TRANSMISSION
OVERHEATING appears on the SID
If TRANSMISSION OVERHEATING
appears on the SID, stop the car as soon as
it is safe to do so and wait until the message
has been extinguished. When driving sub-
sequent to the transmission oil overheating,
select either 3rd gear or Drive, whichever
will allow the engine to run at 3,000 rpm and
maintain the speed of traffic or a safe speed;
see page 159.Do not drive continuously with the WINTER
mode selected in hilly country when you are
towing a trailer, as this will increase fuel con-
sumption and risk overheating the transmis-
sion.
Driving considerationsAlways take extra care when towing a
trailer, as the car’s handling will be different
and its braking effect reduced. The trailer’s
braking system and suspension also have a
considerable effect on these characteris-
tics, see also "Driving with a load" page
178.
Select position 1 when descending steep
hills. Gradient
of hill, % Maximum
trailer
weight, lbs.
(kg)Maximum dura-
tion, minutes
6-7 3330 (1500) Unlimited
8-9 3330 (1500) 15 max.
10-15 1890 (850) 15 max.
Gradient
of hill, % Maximum
trailer
weight, lbs.
(kg)Maximum dura-
tion, minutes
6-7 2000 (900) Unlimited
8-9 2000 (900) 15 max.
10-15 1000 (450) 15 max.
WARNING
Remember to use engine-braking (selec-
tor position 1, 2, or 3) to spare the brakes
when you are driving on a long or steep
downhill slope.
Brake failure can result from overheated
brakes!
NOTEIf the “Automatic transmission fault
indicator” warning comes on, cease
towing until the problem has been recti-
fied.
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184 Starting and drivingDriving considerations
with compact spare
wheel/tire fitted The following should be observed when the
compact spare wheel (T115/70 R16) is
installed:
The compact spare is light and easy to
handle when changing the wheel. Do not
drive farther than necessary with the com-
pact spare fitted – the maximum life of the
wheel is only just over 2000 miles
(3,500 km). Have the standard wheel
repaired and reinstalled as soon as possi-
ble.Points to bear in mind when driving with a
compact spare wheel:
 The car’s ground clearance is reduced
with the compact spare fitted.
 Only one compact spare wheel may be
used at any time.
 Take care not to hit the curb.
 Do not fit snow chains.
 Leave the wheel cover off, so that the
warning text is readily visible.
For long tripsBefore starting off on a long journey, it is
advisable to have your car inspected by
your Saab dealer.
Obtain a few important items to take along
on your journey such as spare bulbs, wiper
blades, fuses, a Poly-V belt and the like.
You can check some points yourself before-
hand:
 Make sure that the engine is in good con-
dition.
 Check that no oil or fuel leaks out of the
engine or gearbox/transmission.
 Check the coolant and power steering
fluid levels. Check also for leaks.
 Inspect the Poly-V belt and replace it if it
shows any signs of wear.
 Check the battery charge.
 Check the tires for tread pattern and air
pressure, including the compact spare
wheel.
 Take an extra car key/remote control and
keep it separate, see also page 36.
 Check the brakes.
 Check all bulbs.
 Check for the presence of the tool kit and
the jack in the car.
WARNING
Do not exceed 50 mph (80 km/h) as the
tire can overheat and adversely affect the
handling of the car.
The tire should be inflated to 60 psi
(420 kPa).
NOTETo avoid damaging a punctured alloy
wheel this can be placed outside up in the
spare-wheel well but only while driving to
the closest dealer.
A general rule is that all heavy loads must
be well secured in the luggage compart-
ment, see page 142.
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