2002 NISSAN TERRANO viscosity

qB
Was the vehicle moved in one
direction after the vehicle was
driven in another direction when
the transfer lever was in the ª4Hº
or the ª4Lº position and then
returned to the ª2Hº position?
No
EYe s
Auto-hub gears will disengage
with a resultant noise (clicking). If
the distance the vehicle is moved
in the opposite direction is short
[less than1m(3ft)] or if the rota-
tion angle of the left and right
wheels is not the same (as in
rounding a corner), gears on one
side will disengage (Fig.
).
Under this condition, a noise
(crushing, etc.) might occur while
driving in the ª2Hº position. If only
gears on one side are unlocked,
the locked drive shaft rotates at
the same speed as wheels;
however, the unlocked drive shaft
is made to rotate in the reverse
direction by the differential. This
forces by auto hub's slide gear to
lock in the reverse direction. As a
result, noise occurs.
If this happens, slowly move the
vehicle straight back approxi-
mately 2 to3m(7to10ft)with
the transfer lever in the ª2Hº posi-
tion to disengage the gears on the
other side.
Was the vehicle driven with the
transfer lever in the ª2Hº position
in extremely cold weather?
No
EYe s
In extremely cold weather (areas),
the viscosity of differential oil is
greater than in moderate weather.
When the auto hubs are unlocked
with the transfer lever set to the
ª2Hº position, one auto hub can
sometimes remain locked.
This causes noise during opera-
tion. Noise can also occur in the
auto hub when the front propeller
shaft is rotated due to the viscos-
ity resistance of the transfer fluid
(Fig.
).
In such a case, drive in the ª4Hº
position for approximately 10 min-
utes until the vehicle warms up,
and return the transfer lever to the
ª2Hº position to eliminate the
noise.
Disassemble and check the auto
hub.
(Refer to ªRemoval and
Installationº, FA-18.)
NFA005
SFA525A
H
H
H
FRONT AXLE Ð Auto-lock Free-running Hub
Trouble-shooting (Cont'd)
FA-17

TAIL/L - Wiring diagram ..................................EL-45
TCM circuit diagram ..........................................AT-7
TCM inspection table ......................................AT-46
TDC Pulse Signal .........................................EC-168
Temperature control cable and linkage
adjustment ..................................................HA-63
THEFT - Wiring diagram...............................EL-214
Theft warning system ...........EL-209, 210, 213, 230
Thermo control amp .................................HA-51, 61
Thermostat................................................LC-12, 31
Third (3rd) seat ...............................................BT-39
THLCNT - Wiring diagram ...........................EC-435
Three way catalyst precautions.........................GI-5
Throttle control solenoid valve .....................EC-435
Throttle position switch ...................................AT-60
Tie-rod .......................................................ST-19, 21
Tie-rod ball joints.............................................ST-20
Tightening torque of standard bolts.................GI-38
Time control system .....................EL-180, 182, 184
Timing chain ...................................................EM-26
Timing gear ....................................................EM-38
Tire rotation ....................................................MA-43
Tooth contact diff. .....................................PD-27, 52
Torque convertor clutch solenoid valve ..AT-72, 141
Torsion bar spring .......................................FA-4, 30
Tow truck towing ..............................................GI-33
Towing point.....................................................GI-34
Transaxle fluid replacement.....................MA-36, 37
Transfer case ..............................................TF-9, 12
Transfer fluid replacement (Part time
4WD model) .........................................MA-36, 37
Transfer oil replacement ..........................MA-36, 38
Transmission case (M/T)..........................MT-10, 14
TRANSMT - Wiring diagram ...........................EL-80
Tread-FR&RR (Dimensions)............................GI-25
Trim...............................................BT-18, 19, 20, 21
Trunk room trim...............................................BT-47
Turbocharger ..................................................EM-14
Turbocharger charge air cooler......................EM-11
Turbocharger precautions..................................GI-5
TURN - Wiring diagram ..................................EL-56
Turn signal lamp .......................................EL-55, 56
U
Under body .....................................................BT-53
Upper link (front susp.) ...................................FA-33
V
Vacuum hose (brake system) ........................BR-19Vacuum hose drawing (Engine
control)................................................EC-18, 304
Vacuum pump .............................EM-24, BR-23, 25
Valve clearance..............................................EM-35
Valve clearance adjustment.....................MA-20, 28
Valve guide ....................................................EM-59
Valve lifter ......................................................EM-32
Valve seat ......................................................EM-60
Valve spring ...................................................EM-61
Variable nozzle turbocharger control
solenoid valve ...........................................EC-281
Vehicle identification number...........................GI-29
Vehicle speed sensor (VSS) ..................EC-99, 397
Ventilator door control rod adjustment ...........HA-61
Viscosity number (SAE)...........................MA-17, 18
VNT - Wiring diagram ..................................EC-283
VSS - Wiring diagram ..................................EC-101
W
WARN - Wiring diagram ...........................EL-82, 93
Warning chime ..........................................EL-81, 93
Warning lamps ..........................................EL-81, 82
Washer, front ...................................................EL-94
Washer, rear....................................................EL-96
Water cock control rod adjustment ................HA-63
Water pump ..............................................LC-11, 29
Water temperature gauge ...............................EL-72
Weatherstrip - See Exterior ............................BT-21
Wheel alignment (front) ....................................FA-8
Wheel balance ...............................................MA-43
Wheel bearing (front axle) ................................FA-6
Wheel bearing (rear) ..................................RA-5, 16
Wheel hub (front) ........................................FA-4, 18
Wheel sensors (ABS)...............................BR-38, 42
Wheel size .......................................................GI-31
WINDOW - Wiring diagram ..........................EL-134
Window, back door .........................................BT-47
Window, door ..................................................BT-42
Window, rear side .....................................BT-42, 43
Window, side - See Rear side window ...........BT-43
Windshield.......................................................BT-42
WIP/R - Wiring diagram ..................................EL-96
WIPER - Wiring diagram ........................EL-94, 100
Wiper and washer.....................................EL-94, 98
Wiper, front......................................................EL-94
Wiper, rear ......................................................EL-96
Wiring Diagram (Cell code) list .....................EL-291
ALPHABETICAL INDEX
IDX-7

MAINTENANCE
SECTION
MA
CONTENTS
PRE-DELIVERY INSPECTION ITEMS............................3
GENERAL MAINTENANCE............................................4
PERIODIC MAINTENANCE............................................5
Maintenance Schedule for Diesel Engine Models
(annual mileage < 30,000 km/year) ............................5
Maintenance Schedule for Diesel Engine Models
(annual mileage > 30,000 km/year) ............................8
Maintenance Under Severe Driving Conditions
(annual mileage < 30,000 km/year) .......................... 11
Maintenance Under Severe Driving Conditions
(annual mileage > 30,000 km/year) ..........................14
RECOMMENDED FLUIDS AND LUBRICANTS...........17
Fluids and Lubricants ................................................17
SAE Viscosity Number ..............................................18
Engine Coolant Mixture Ratio....................................19
TD
ENGINE MAINTENANCE..............................................20
Retightening Manifold Bolts and Nuts .......................20
Adjusting Intake and Exhaust Valve Clearance ........20
Drive Belt Inspection..................................................20
Changing Engine Oil..................................................21
Changing Oil Filter .....................................................21
Changing Engine Coolant..........................................22
Checking Cooling System .........................................23
Checking and Replacing fuel filter and Draining
Water .........................................................................23
Cleaning and Replacing Air Cleaner Filter (Dry
paper type).................................................................24
Checking Injection Nozzle .........................................25
Checking Idle Speed .................................................26
ZD
ENGINE MAINTENANCE..............................................28
Checking Tightening Torque ......................................28
Adjusting Intake and Exhaust Valve Clearance ........28
Checking Drive Belt ...................................................28
Removal .....................................................................29Installation ..................................................................29
Changing Engine Oil..................................................29
Changing Engine Oil Filter ........................................30
Changing Engine Coolant..........................................31
Checking Cooling System .........................................32
Checking and Replacing Fuel Filter and Draining
Water .........................................................................33
Checking Fuel Lines ..................................................34
Cleaning and Replacing Air Cleaner Filter ................35
CHASSIS AND BODY MAINTENANCE.......................36
Checking Exhaust System.........................................36
Checking Clutch Operation........................................36
Checking Clutch Fluid Level and Leaks ....................36
Checking Clutch System ...........................................36
Checking M/T Oil .......................................................36
Changing M/T Oil.......................................................37
Checking Water Entry ................................................37
Checking Transfer Oil ................................................37
Changing Transfer Oil................................................38
Checking Propeller Shaft ...........................................38
Checking Differential Gear Oil ...................................38
Changing Differential Gear Oil ..................................39
Checking Front Wheel Bearing Grease ....................39
Repacking Front Wheel Bearing Grease ..................39
Checking Free-running Hub Grease .........................40
Checking Brake Fluid Level and Leaks.....................40
Checking Brake System ............................................40
Checking Brake Booster, Vacuum Hoses,
Connections and Check Valve ..................................40
Checking Disc Brake .................................................40
Checking Drum Brake ...............................................41
Checking Foot Brake Pedal Operation......................42
Checking Parking Brake ............................................42
Changing Brake Fluid ................................................43
Balancing Wheels ......................................................43
Tire Rotation ..............................................................43
Checking Steering Gear and Linkage .......................43
Checking Fluid Level and Leaks (Power steering) ...44

Fluids and Lubricants
Capacity (Approximate)
Recommended fluids and lubricants
Liter Imp qt
Engine oil (Refill)
With oil filter TD27Ti 6.2 5-1/2
API CE, ACEA B2-96 (CCMC PD1), D5 level
SHPD (*1)
Without oil filter TD27Ti 5.5 4-7/8
With oil filter ZD30DDTi 6.7 5-7/8
API CF4 or ACEA B3-96. 98 or ACEA B3/E3-96.
98*4
Without oil filter ZD30DDTi 6.2 5-1/2
Cooling system
Total capacity
(With reservoir tank)TD27Ti 10.0 8-3/4Anti-freeze coolant
(Ethylene glycol base)
ZD30DDTi 10.6 9-3/8Genuine Nissan Anti-freeze Coolant (L2N) or
equivalent*5
Manual transaxle gear oilFS5W71C 3.5 6-1/8 pt API GL-4 (*1)
FS5R30A 3.6 6-3/8 pt API GL-4 (*1)
Transfer TX10A 2.3 2 API GL-4 (*1)
Differential oil
R180A 1.3 2-1/4STANDARD:
API GL-5 (*1)
H233B
(LSD)2.8 4-7/8Use only LSD gear oil API GL-5 and SAE 80W-90
(*2) approved for NISSAN LSD
Power steering fluid 1.0 7/8 DEXRON
TM
Brake and clutch fluid Ð Ð DOT 4 (USFMVSS No. 116)
Multi-purpose grease Ð Ð NLGI No. 2 (Lithium soap base)
Air conditioner systemrefrigerant
R134A
KLH00-PAGRO
lubrication oil
*1: For further details, see ªSAE Viscosity Numberº.
*2: SAE 90 is acceptable in ambient temperatures above þ18ÉC (0ÉF)
*3: Do not mix automatic transmission fluid and gear oil.
*4: Never use API CG-4.
*5: Use Genuine Nissan Anti-freeze Coolant (L2N) or equivalent in its quality, in order to avoid possible aluminum corrosion within
the engine cooling system caused by the use of non-genuine engine coolant.
Note that any repairs for the incidents within the engine cooling system while using non-genuine engine coolant may
not be covered by the warranty even if such incidents occurred during the warranty period.
RECOMMENDED FLUIDS AND LUBRICANTS
MA-17

SAE Viscosity Number
IFor warm and cold areas: 15W-40 is prefer-
able for ambient temperatures above þ20ÉC
(þ4ÉF).
IFor hot areas: 20W-40 and 20W-50 are suit-
able.
IOn turbo models, 5W-20 is not recom-
mended.
Use 5W-30 only below 0ÉC (32ÉF).IFor cold and warm areas:
75W-90 for transmission and 80W-90 for dif-
ferential carrier are preferable.
IFor hot areas:
90 is suitable for ambient temperatures
below 40ÉC (104ÉF)
TI0006TI0003
RECOMMENDED FLUIDS AND LUBRICANTS
MA-18

Changing Engine Oil
WARNING:
IBe careful not to burn yourself, as the engine oil is hot.
IProlonged and repeated contact with used engine oil may
cause skin cancer; try to avoid direct skin contact with
used oil. If skin contact is made, wash thoroughly with
soap or hand cleaner as soon as possible.
1. Warm up engine, and check for oil leakage from engine com-
ponents.
2. Stop engine.
3. Remove dipstick, oil filler cap and drain plug.
4. Drain oil.
5. Install drain plug.
CAUTION:
IBe sure to clean drain plug and install with new washer.
Drain plug:
: 29-39N×m(3.0 - 4.0 kg-m, 21 - 29 ft-lb)
6. Fill slowly with new oil whilst not exceeding the maximum level.
Oil specification and viscosity:
ISee ªRECOMMENDED FLUIDS AND LUBRICANTSº (MA-
17).
Oil capacity (Approximately):
Unit:(Imp qt)
Drain and refill
With oil filter change 6.2 (5-1/2)
Without oil filter change 5.5 (4-7/8)
CAUTION:
IThe refill capacity depends on the oil temperature and
drain time. Use these specifications for reference only.
Always use the dipstick to determine when the proper
amount of oil is in the engine.
7. Install dipstick and filler cap.
8. Start engine. Check area around drain plug and oil filter for any
sign of oil leakage.
9. Run engine for a few minutes, then turn it off. After several
minutes check oil level again.
10. If necessary, add oil whilst not exceeding the maximum level.
Changing Oil Filter
1. Remove oil filter with a suitable wrench.
WARNING:
Be careful not to burn yourself as engine and oil is hot.
SMA787B
NMA054
NMA068
ENGINE MAINTENANCETD
MA-21

3. Drain oil and fill with new engine oil.
Oil grade:
API CF4 or ACEA B3-96.98 or ACEA B3/E3-96.98
Viscosity:
See ªRECOMMENDED FLUIDS AND
LUBRICANTSº, MA-1009.
Refill oil capacity (approximate):
Without oil filter change
5.2(4-5/8 Imp qt)
With oil filter change
5.7(5 Imp qt)
CAUTION:
IBe sure to clean and install oil pan drain plug with washer.
Drain plug:
:54-58N×m (5.5 - 6.0 kg-m, 40 - 43 ft-lb)
IThe refill capacity changes depending on the oil tempera-
ture and drain time; use these valves as a reference and be
certain to check with the dipstick when changing the oil.
4. Check oil level.
5. Start engine. Check area around drain plug and oil filter for any
sign of oil leakage.
6. Run engine for a few minutes, then turn it off. After 10 minutes
check oil level.
Changing Engine Oil Filter
REMOVAL
1. Insert a suitable tool with a 12.7 mm square (1/2 inch square)
such as an extension bar and ratchet handle into the filter body,
and loosen the body by approximately 4 turns.
WARNING:
Be careful not to burn yourself, as the engine and engine oil
are hot.
SMA102D
JMA103D
JMA104D
ENGINE MAINTENANCEZD
Changing Engine Oil (Cont'd)
MA-30