2002 NISSAN TERRANO brake rotor

ZD30DDTi engine
Severe driving conditions
A Ð Driving under dusty conditions
B Ð Driving repeatedly short distances
C Ð Towing a trailer or caravan
D Ð Extensive idling
E Ð Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F Ð Driving in high humidity areas or in mountainous areas
G Ð Driving in areas using salt or other corrosive materials
H Ð Driving on rough and/or muddy roads or in the desert
I Ð Driving with frequent use of braking or in mountainous areas
J Ð Frequent off road use or driving in water
Driving condition Maintenance itemMaintenance
operationMaintenance interval
ABCD......Engine oil & engine oil filter
Replace Every 7,500 km (4,500 miles)
A.........Air cleaner filter
Replace Every 30,000 km (18,000 miles)
A...E.....Fuel filter
Replace Every 30,000 km (18,000 miles)
A.C...GHI.Brake pads, rotors & other brake components
Inspect Every 15,000 km (9,000 miles)
.....F....Brake fluid
Replace Every 30,000 km (18,000 miles)
A.........Ventilation air filter
Replace Every 15,000 km (9,000 miles)
..C....H..Automatic transmission fluid
Replace Every 60,000 km (36,000 miles)
..C....H..Transfer fluid and limited-slip differential (LSD) gear oil
Replace Every 30,000 km (18,000 miles)
..C....H..Drive shaft & steering damper
Inspect Every 15,000 km (9,000 miles)
.........JFront wheel bearing grease
Inspect Every 15,000 km (9,000 miles)
.........JFree-running hub grease
Inspect Every 15,000 km (9,000 miles)
......GH..Steering gear & linkage, axle & suspension parts, propeller shaft & exhaust system
Inspect Every 15,000 km (9,000 miles)
PERIODIC MAINTENANCE
Maintenance Under Severe Driving Conditions
(annual mileage > 30,000 km/year) (Cont'd)
MA-15

Checking Free-running Hub Grease
Check free-running hub grease for leakage and water or dust entry.
Checking Brake Fluid Level and Leaks
If fluid level is extremely low, check brake system for leaks.
Checking Brake System
Check brake fluid lines and parking brake cables for improper
attachment, leaks, chafing, abrasion, deterioration, etc.
Checking Brake Booster, Vacuum Hoses,
Connections and Check Valve
Check vacuum lines, connections and check valve for improper
attachment, air tightness, chafing and deterioration.
Checking Disc Brake
Check condition of disc brake components.
ROTOR
Check condition and thickness.
Standard thickness:
26 mm (1.02 in)
Minimum thickness:
24 mm (0.94 in)
SMA946B
SBR991
SMA732A
SBR402A
SMA260A
CHASSIS AND BODY MAINTENANCE
MA-40

Chassis and Body Maintenance
INSPECTION AND ADJUSTMENT
Clutch
Unit: mm (in)
Vehicle model All
Pedal free heightRHD
210 - 220
(8.27 - 8.66)LHD
227 - 237
(8.94 - 9.33)
Pedal free play 1.0 - 3.0 (0.039 - 0.118)
Pedal free travel 155 - 160 (6.10 - 6.30)
Front axle and front suspension
(Unladen)*1
Unit: degree
Model H/T VAN H/T WAGON
Camber 0É30¢ 30¢
Caster 0É29¢ 30¢0É30¢ 30¢0É30¢ 30¢
Kingpin inclination 12É37¢
Toe-in
A-B mm (in)3.5 - 5.5
(0.14 - 0.22)3-5
(0.12 - 0.20)3-5
(0.12 - 0.20)
Front wheel turning
angle (degrees)
(Full turn)*2
Inside 34É27¢
Outside 33É38¢
*1: Fuel, radiator coolant and engine oil full.
Spare tire, jack, hand tools and mats in designated positions.
*2: Wheel turning force (at circumference of steering wheel) of 98 to
147 N (10 to 15 kg, 22 to 33 lb) with engine idle.
Brake
Disc brake mm (in)
LD28VA
Pad
Standard thickness 15.5 (0.61)
Minimum thickness 2.0 (0.079)
Rotor
Standard thickness 2.60 (1.02)
Minimum thickness 24.0 (0.94)
Drum brake mm (in)
LT28
Lining
Standard thickness
Leading 8.95 (0.352)
Trailing 3.95 (0.156)
Minimum thickness 1.52 (0.06)
Drum
Standard diameter 280 (11.02)
Maximum diameter 282 (11.10)
Pedal mm (in) RHD LHD
Free height196 - 206
(7.7 - 8.1)210 - 220
(8.3 - 8.7)
Free play 1.0 - 3.0 (0.039 - 0.118)
Full stroke137.7 - 148.7
(5.42 - 5.85)142.5 - 152.5
(5.61 - 6.00)
Parking brake
Number of notches [at pulling
force 196 N (20 kg, 44 lb)]9-10
SERVICE AND SPECIFICATIONS (SDS)
MA-49

Precautions
IWhen installing each rubber part, final tightening must be car-
ried out under unladen condition* with tires on ground.
* Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
IUse Tool when removing or installing brake tubes.
IIf suspension or suspension parts are dismounted, check wheel
alignment and adjust if necessary.
IDo not jack up vehicle at lower link.
Preparation
SPECIAL SERVICE TOOLS
*: Special tool or commercial equivalent
Tool number
Tool nameDescription
GG94310000*
Flare nut torque wrench
Removing or installing brake piping
KV40101000*
Axle stand
Removing rear axle shaft
ST36230000*
Sliding hammer
Removing rear axle shaft
ST38020000
Bearing lock nut wrench
Removing wheel bearing lock nut
KV401-06700-B
Rear axle shaft bearing
puller
Remove wheel bearing and ABS rotor
NI-110
Rear axle shaft guide
Installing rear axle shaft
SBR820B
PRECAUTIONS AND PREPARATION
RA-2

Removal
IDisconnect parking brake cable and brake tube.
IRemove nuts securing wheel bearing cage with baffle plate.
IRemove ABS sensor.
IDraw out axle shaft with Tool.
When drawing out axle shaft, be careful not to damage oil seal.
IRemove oil seal.
Do not reuse oil seal one it is removed.
Always install new one.
IRemove ABS-rotor using special tool.
IUnbend lock washer with a screwdriver.
Do not reuse lock washer once it is removed.
Always install new one.
ERA013
NRA025
YRA004
NRA024
SRA104
REAR AXLE
RA-7

ISecure lock nut by bending one portion of lock washer.
Installation
Install the sensor rotor using suitable drift and press.
IAlways replace sensor rotor with new one.
IPay attention to the direction of front sensor rotor as shown in
figure.
IInstall new oil seal to rear axle housing using a suitable tool.
After installing new oil seal, coat sealing lip with multi-purpose
grease.
IPosition axle shafts in rear axle housing.
Be careful not to damage oil seal.
IWhen the ball-bearing holder and the brake are installed in the
base of the axle, they need to be correctly positioned.
A quick way to determine on which side the holder should be
located, is to look at the brake adjustment screw.
Left-hand thread:
Install the holder on the left side.
Right-hand thread (Normal)
Install the holder on the right side.
SRA104
SBR402D
SRA292A
ERA017
REAR AXLE
Installation (Cont'd)
RA-10