Page 274 of 1767

qA
REPLACE.
Replace fusible link.
Does the fusible link blow out when
ignition switch is turned ON?
Ye s
ENo
Inspection end
CHECK SOLENOID VALVE RELAY
POWER SUPPLY CIRCUIT.
1. Disconnect battery cable and ABS
actuator and electric unit connector.
2. Check continuity between ABS actuator
and electric unit connector
F29(body
side) terminalq
18and ground.
Continuity should not exist.
OK
ENG
Check the following
IHarness connector
F29, LHD:F68and
M784, or RHD:F79and
M744
IHarness for open or short
between ABS actuator
and electric unit and fus-
ible link
If NG, repair harness or
connector.
REPLACE.
Replace ABS actuator and electric unit.
qB
REPLACE.
Replace fuse.
Does the fuse blow out when ignition
switch is turned ON?
No
EYe s
Check the following.
IHarness connector
F29,
M822, LHD:F66and
M787, or RHD:F76:
,F136:,M743:
andM829:
IHarness for open or
short between ABS
actuator and electric unit
and fuse
If NG, repair harness or
connector.
END
Inspection end
NBR331
H
H
H
H
H
TROUBLE DIAGNOSES
Diagnostic Procedure 3 (ABS actuator solenoid
valve and solenoid valve relay) (Cont'd)
BR-72
Page 279 of 1767

Diagnostic Procedure 7 (Low voltage)
Malfunction code No. 57
CHECK CONNECTOR.
1. Disconnect ABS actuator and electric
unit connector. Check terminals for
damage or loose connections. Then
reconnect connector.
2. Carry out self-diagnosis again.
Does warning lamp activate again?
Ye s
ENo
Inspection end
CHECK ABS CONTROL UNIT POWER
SUPPLY CIRCUIT
1. Disconnect ABS actuator and electric
unit connector.
2. Check voltage between ABS actuator
and electric unit connector
F29termi-
nalq
15and ground.
Battery voltage should exist when
ignition switch is turned ON.
OK
ENG
qA(See below.)
CHECK ABS CONTROL UNIT GROUND
Refer to ABS ACTUATOR AND ELEC-
TRIC UNIT GROUND in Ground Circuit
Check, BR-66.
OK
ENG
Repair harness and con-
nector.
CHECK HARNESS CONNECTOR.
Check ABS actuator and electric unit pin
terminals for damage or the connection of
ABS actuator and electric unit harness
connector. Reconnect ABS actuator and
electric unit harness connector. Then
retest.ENG
Replace
Replace ABS actuator and
electric unit
qA
CHECK FUSE.
Check 10A fuse
19. For fuse layout, refer
to POWER SUPPLY ROUTING in EL sec-
tion.
OK
ENG
Replace fuse.
CHECK ABS CONTROL UNIT POWER
SUPPLY CIRCUIT
Check continuity between fuse and ABS
actuator and electric unit connector
F29
(body side) terminalq15.
OK
ENG
Check the following:
IHarness connector
F29,
M822, LHD:F66and
M787, or RHD:F76:
,F136:,M743:
andM829:
IHarness for open or
short between ABS
actuator and electric unit
and fuse
If NG, repair harness or
connector.
Check battery. Refer to BATTERY in EL
section.
NBR337
NBR338
H
H
H
H
H
H
TROUBLE DIAGNOSES
BR-77
Page 280 of 1767

Diagnostic Procedure 8 (G sensor)
Malfunction code No. 17
CHECK G SENSOR POWER SUPPLY
CIRCUIT.
Check 10A fuse
19. For fuse layout,
refer to POWER SUPPLY ROUTING in
EL section.
OK
ENG
Replace fuse.
CHECK CONNECTOR.
1. Disconnect ABS actuator and electric
unit connector. Check terminals for
damage or loose connection. Then
reconnect connector.
2. Carry out self-diagnosis again.
Does warning lamp activate again?
Ye s
ENo
Inspection end
CHECK G SENSOR.
Refer to G SENSOR in Electrical Compo-
nents Inspection, BR-83
OK
ENG
Replace G sensor.
CHECK G SENSOR POWER SUPPLY
CIRCUIT.
1. Disconnect G sensor connectors.
2. Check voltage between G sensor con-
nector terminalsq
1(B59),q3(B60)
and ground.
Battery voltage should exist.
OK
ENG
Check the following.
IHarness connectors
B59,B60, LHD:B73,
RHD:
B67, LHD:F66,
RHD:
F76:, RHD:
F136:, LHD:M787,
RHD:
M743:, RHD:
M829:, LHD:F45,
RHD:
F80andM822
IHarness for open or
short between G sensor
and ABS actuator and
electric unit
If NG, repair harness or
connectors.
CHECK G SENSOR GROUND.
1. Disconnect ABS actuator and electric
unit connector and G sensor connec-
tors.
2. Check continuity between ABS actuator
and electric unit connector
F29(body
side) terminalsq
20,q10and G sensor
connectors (body side) terminalsq
2
(B59),q4(B60).
Continuity should exist.
OK
ENG
Check the following.
IHarness connectors
B59,B60, LHD:B73,
RHD:
B67,F29, LHD:
F45and RHD:F80
IHarness for open or
short between G sensor
and ABS actuator and
electric unit
If NG, repair harness or
connectors.
CHECK HARNESS CONNECTOR.
Check ABS actuator and electric unit pin
terminals for damage or the connection of
ABS actuator and electric unit harness
connector. Reconnect ABS actuator and
electric unit harness connector. Then
retest.
YBR276
YBR277
YBR278
H
H
H
H
H
TROUBLE DIAGNOSES
BR-78
Page 444 of 1767
DIAGNOSTIC PROCEDURE
1 INSPECTION START
Start engine.
Is engine running?
YesorNo
Ye sEGO TO 14.
NoEGO TO 2.
2 CHECK ECM POWER SUPPLY CIRCUIT-I
1. Turn ignition switch ªONº.
2. Check voltage between ECM terminal 38 and ground with CONSULT-II or tester.
SEF397Y
OK or NG
OKEGO TO 4.
NGEGO TO 3.
3 DETECT MALFUNCTIONING PART
Check the following.
I10A fuse
IHarness for open or short between ECM and fuse
ERepair open circuit or short to ground or short to power in harness or connectors.
4 CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals 39, 43, 106, 112, 118 and engine ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OKEGO TO 6.
NGEGO TO 5.
TROUBLE DIAGNOSIS FOR POWER SUPPLYZD30DDTi
Main Power Supply and Ground Circuit
(Cont'd)
EC-82
Page 446 of 1767
7 CHECK ECM POWER SUPPLY CIRCUIT-III
1. Disconnect ECM relay.
MEC021E
2. Check voltage between relay terminals 2, 3 and ground with CONSULT-II or tester.
MEC978DVoltage: Battery Voltage
OK or NG
OKEGO TO 9.
NGEGO TO 8.
8 DETECT MALFUNCTIONING PART
Check the following.
I10A fuse
I15A fuse
IHarness for open or short between ECM relay and battery
ERepair open circuit or short to ground or short to power in harness or connectors.
9 CHECK OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 4 and ECM relay terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OKEGO TO 11.
NGEGO TO 10.
TROUBLE DIAGNOSIS FOR POWER SUPPLYZD30DDTi
Main Power Supply and Ground Circuit
(Cont'd)
EC-84
Page 448 of 1767
14 CHECK ECM POWER SUPPLY CIRCUIT-V
1. Reconnect all harness connectors disconnected.
2. Turn ignition switch ªONº.
3. Check voltage between ECM terminal 102 and ground with CONSULT-II or tester.
SEF290Z
OK or NG
OKEGO TO 16.
NGEGO TO 15.
15 DETECT MALFUNCTIONING PART
Check the following.
I10A fuse
IHarness for open or short between ECM and fuse
ERepair open circuit or short to ground or short to power in harness or connectors.
16 CHECK ECM POWER SUPPLY CIRCUIT-VI
1. Turn ignition switch ªOFFº.
2. Disconnect ECM relay.
MEC021E
3. Disconnect ECM harness connector.
4. Check harness continuity between ECM terminals 56, 61, 116 and ECM relay terminal 5. Refer to Wiring Diagram.
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG
OKEGO TO 18.
NGEGO TO 17.
TROUBLE DIAGNOSIS FOR POWER SUPPLYZD30DDTi
Main Power Supply and Ground Circuit
(Cont'd)
EC-86
Page 477 of 1767
4 CHECK COOLING FAN POWER SUPPLY CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect cooling fan relay.
MEC021E
3. Turn ignition switch ªONº.
4. Turn air conditioner switch ªONº.
5. Turn blower fan switch ªONº.
6. Make sure that cooling fan operates.
7. Check voltage between cooling fan relay terminals 2, 3 and ground with CONSULT-II or tester.
MEC974DVoltage: Battery voltage
OK or NG
OKEGO TO 6.
NGEGO TO 5.
5 DETECT MALFUNCTIONING PART
Check the following.
I10A fuse
IHarness connector F120, M812 (LHD models)
IA/C relay
I30A fusible links
IHarness for open or short between cooling fan relay and fuse
IHarness for open or short between cooling fan relay and battery
ERepair open circuit or short to ground or short to power in harness or connectors.
DTC 0208 OVER HEATZD30DDTi
Diagnostic Procedure (Cont'd)
EC-115
Page 516 of 1767
2 CHECK BATTERY AND ALTERNATOR
Check that the proper type of battery and alternator is installed.
Refer to EL section (ªBATTERYº and ªCHARGING SYSTEMº).
OK or NG
OKEGO TO 5.
NGEReplace with a proper one.
3 CHECK JUMPER CABLES INSTALLATION
Check that the jumper cables are connected in the correct sequence.
MEC999D
OK or NG
OKEGO TO 4.
NGEReconnect jumper cables properly.
4 CHECK BATTERY FOR BOOSTER
Check that the battery for the booster is a 12V battery.
OK or NG
OKEGO TO 5.
NGEChange the vehicle for booster.
5 PERFORM DTC CONFIRMATION PROCEDURE AGAIN
Perform ªDTC Confirmation Procedureº, EC-153, again.
OK or NG
OKEGO TO 6.
NGEReplace ECM.
6 CHECK ELECTRICAL PARTS DAMAGE
Check the following for damage.
IWiring harness and harness connectors for burn
IFuses for short
OK or NG
OKEINSPECTION END
NGERepair or replace malfunctioning part.
DTC 0502 BATTERY VOLTAGEZD30DDTi
Diagnostic Procedure (Cont'd)
EC-154