Page 498 of 1767
2 CHECK OVERALL FUNCTION-II
With CONSULT-II
1. Turn ignition switch ªONº.
2. Select ªFULL ACCEL SWº and ªOFF ACCEL SWº in ªDATA MONITORº mode with CONSULT-II.
3. Check ªFULL ACCEL SWº and ªOFF ACCEL SWº signal under the following conditions.
SEF416Y
Without CONSULT-II
1. Turn ignition switch ªONº.
2. Check voltage between ECM terminals 31, 32 and ground under the following conditions.
SEF417Y
OK or NG
OKEINSPECTION END
NGEGO TO 11.
DTC 0403 ACCEL POS SENSORZD30DDTi
Diagnostic Procedure (Cont'd)
EC-136
Page 499 of 1767
3 CHECK ACCELERATOR POSITION SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect accelerator position sensor harness connector.
MEC995D
3. Turn ignition switch ªONº.
4. Check voltage between accelerator position sensor terminal 1 and ground with CONSULT-II or tester.
SEF816Y
OK or NG
OKEGO TO 4.
NGERepair open circuit or short to ground or short to power in harness or connectors.
DTC 0403 ACCEL POS SENSORZD30DDTi
Diagnostic Procedure (Cont'd)
EC-137
Page 500 of 1767
4 CHECK ACCELERATOR POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Loosen and retighten engine ground screw.
MEC994D
3. Check harness continuity between accelerator position sensor terminal 3 and engine ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OKEGO TO 5.
NGERepair open circuit or short to ground or short to power in harness or connectors.
5 CHECK ACCELERATOR POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 23 and accelerator position sensor terminal 2. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OKEGO TO 6.
NGERepair open circuit or short to ground or short to power in harness or connectors.
DTC 0403 ACCEL POS SENSORZD30DDTi
Diagnostic Procedure (Cont'd)
EC-138
Page 501 of 1767
6 CHECK ACCELERATOR POSITION SENSOR
With CONSULT-II
1. Reconnect all disconnected harness connectors.
2. Turn ignition switch ªONº.
3. Select ªDATA MONITORº mode with CONSULT-II.
4. Check the indication of ªACCEL POS SENº under the following conditions.
SEF818Y
OK or NG
OKEGO TO 7.
NGEReplace accelerator pedal assembly.
7 CHECK ACCELERATOR POSITION SENSOR
Without CONSULT-II
1. Reconnect all disconnected harness connectors.
2. Turn ignition switch ªONº.
3. Check voltage between ECM terminal 23 and ground under the following conditions.
SEF407Y
OK or NG
OKEGO TO 8.
NGEReplace accelerator pedal assembly.
8 RESET ACCELERATOR POSITION SENSOR IDLE POSITION MEMORY
With CONSULT-II
1. Turn ignition switch ªONº.
2. Select ªOFF ACCEL PO SIGº in ªACTIVE TESTº mode with CONSULT-II.
3. Touch ªCLEARº.
EGO TO 9.
DTC 0403 ACCEL POS SENSORZD30DDTi
Diagnostic Procedure (Cont'd)
EC-139
Page 502 of 1767
9 RESET ACCELERATOR POSITION SENSOR IDLE POSITION MEMORY
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Let engine idle for 10 minutes.
EGO TO 10.
10 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-78.
EINSPECTION END
11 CHECK ACCELERATOR POSITION SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect accelerator position switch harness connector.
MEC995D
3. Turn ignition switch ªONº.
4. Check voltage between accelerator position switch terminal 5 and ground with CONSULT-II or tester.
SEF346X
OK or NG
OKEGO TO 13.
NGEGO TO 12.
12 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors M787, F6 (LHD models)
IHarness for open or short between accelerator position switch and ECM relay
IHarness for open or short between accelerator position switch and ECM
ERepair harness or connectors.
DTC 0403 ACCEL POS SENSORZD30DDTi
Diagnostic Procedure (Cont'd)
EC-140
Page 503 of 1767

13 CHECK ACCELERATOR POSITION SWITCH INPUT SIGNAL CIRCUIT-I FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Check harness continuity between accelerator position switch terminal 6 and ECM terminal 31. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OKEGO TO 14.
NGERepair open circuit or short to ground or short to power in harness or connectors.
14 CHECK ACCELERATOR POSITION SWITCH INPUT SIGNAL CIRCUIT-II FOR OPEN AND SHORT
1. Check harness continuity between accelerator position switch terminal 4 and ECM terminal 32. Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OKEGO TO 15.
NGERepair open circuit or short to ground or short to power in harness or connectors.
15 CHECK ACCELERATOR POSITION SWITCH
Check continuity between accelerator position switch terminals 4 and 5, 5 and 6 under the following conditions.
SEF418Y
OK or NG
OK (With CONSULT-II)EGO TO 16.
OK (Without CONSULT-II)EGO TO 17.
NGEReplace accelerator pedal assembly.
16 RESET ACCELERATOR POSITION SENSOR IDLE POSITION MEMORY
With CONSULT-II
1. Turn ignition switch ªONº.
2. Select ªOFF ACCEL PO SIGº in ªACTIVE TESTº mode with CONSULT-II.
3. Touch ªCLEARº.
EGO TO 18.
17 RESET ACCELERATOR POSITION SENSOR IDLE POSITION MEMORY
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Let engine idle for 10 minutes.
EGO TO 18.
DTC 0403 ACCEL POS SENSORZD30DDTi
Diagnostic Procedure (Cont'd)
EC-141
Page 504 of 1767
18 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-78.
EINSPECTION END
DTC 0403 ACCEL POS SENSORZD30DDTi
Diagnostic Procedure (Cont'd)
EC-142
Page 505 of 1767

On Board Diagnosis Logic
Malfunction is detected when ... Check Items (Possible Cause)
IAn excessively high voltage from the mass air flow sensor is
sent to ECM when engine is running.IAir duct
ICharge air cooler
IVariable nozzle turbocharger control system
IVariable nozzle turbocharger
IMass air flow sensor
IHarness or connectors
(The mass air flow sensor circuit is shorted.)
DTC Confirmation Procedure
NOTE:
If DTC 0406 ªINT AIR VOLº displayed with DTC 0102 ªMASS
AIR FLOW SENº, perform trouble diagnosis for DTC 0102
ªMASS AIR FLOW SENº first. (See EC-88.)
WITH CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Start engine and warm it up to normal operating temperature.
4) Drive vehicle.
5) Maintain the engine speed more than 4,000 rpm for at least 10
seconds.
6) If DTC is detected, go to ªDiagnostic Procedureº, EC-144.
WITHOUT CONSULT-II
1) Start engine and warm it up to normal operating temperature.
2) Drive vehicle.
3) Maintain the engine speed more than 4,000 rpm for at least 10
seconds.
4) Stop vehicle.
5) Turn ignition switch ªOFFº, wait at least 5 seconds and then turn
ªONº.
6) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º with
ECM.
7) If DTC is detected, go to ªDiagnostic Procedureº, EC-144.SEF817Y
DTC 0406 INT AIR VOLZD30DDTi
EC-143