Page 1532 of 1672

ALARM SYSTEM AND HORN
DESCRIPTION AND OPERATION 86-4-23
Depending on which market the vehicle is sold, either the vehicle horn, a specific alarm sounder, or a BBUS operates
in phase with the direction indicators when the alarm is triggered. The audible warning device operates for
approximately 30 seconds at 0.25 second on, and 0.25 second off. The BCU allows the alarm to be triggered up to 3
times in any armed period.
Theft deterrent LED
An LED located in the instrument pack indicates the status of the alarm system.
There are eight theft deterrent alarm configurations:
lNo handset low battery warning.
lHandset low battery warning.
lNo passive immobilisation.
lPassive immobilisation.
lEngine immobilised (ignition off, LED off).
lEngine immobilised (ignition off, LED flashes).
lNo alarm tampered indication.
lAlarm tampered indication.
The theft deterrent LED utilises a particular flash to show the status of the following:
lAlarm armed.
lEngine immobilised.
lAlarm tampered.
lHandset low battery warning.
Transit mode
To prevent excessive battery drain during transportation to overseas markets, the vehicle is placed in a transit mode
at the end of line test.
The following functions are disabled when the vehicle is in transit mode:
lVolumetric sensors.
lPassive immobilisation.
lMobilisation of the vehicle by use of door lock.
lIgnition key interlock.
lElectric seat enable time-out with drivers door open.
To exit this mode, switch on the ignition and simultaneously hold down the heated rear window and the rear fog lamp
switch for 2 seconds.
Transit mode can be entered using Testbook.
Page 1580 of 1672
HARNESSES
REPAIRS 86-7-9
4.Release and disconnect both HS2O sensor
multiplugs.
5.Disconnect CKP sensor multiplug. 6.Disconnect air conditioning compressor
multiplug.
7.Remove 2 nuts securing alternator cables and
release cables.
Page 1581 of 1672
HARNESSES
86-7-10 REPAIRS
8.Disconnect coolant temperature sensor
multiplug.
9.Release 2 harness clips from coolant rail.
10.Remove nut securing engine harness positive
lead to battery, release lead and position
aside. 11.Release clips and remove fuse box cover.
12.Remove bolt securing starter lead to fuse box,
release lead and position aside.
13.Disconnect 2 engine harness multiplugs from
fuse box.
14.Disconnect EVAP solenoid multiplug.
15.Remove nut securing engine harness earth to
body and disconnect engine harness to main
harness multiplug.
Page 1582 of 1672
HARNESSES
REPAIRS 86-7-11
16.Remove trim fixings securing toe board and
remove toe board.
17.Disconnect 5 multiplugs connecting engine
harness to ECM.
18.Release engine harness, pull into engine bay.
19.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.20.Remove 3 nuts securing RH exhaust front pipe
to manifold. Remove and discard gasket.
21.Remove bolt securing starter heat shield and
remove heat shield.
22.Remove nut securing battery cable to starter
and disconnect solenoid cable.
23.Disconnect both knock sensor multiplugs.
Page 1583 of 1672

HARNESSES
86-7-12 REPAIRS
24.Remove bolt securing harness clip to LH side of
engine.
25.Disconnect camshaft sensor and oil pressure
switch multiplugs.
26.Remove engine harness. Refit
1.Position engine harness around engine.
2.Connect oil pressure switch and camshaft
sensor multiplugs.
3.Fit and tighten bolt securing harness to LH side
of engine.
4.Connect both knock sensor multiplugs.
5.Connect battery cable and solenoid cable to
starter motor.
6.Position starter heat shield and secure with
bolt.
7.Clean exhaust flange mating faces, using a
new gasket align exhaust fit nuts and tighten to
60 Nm (44 lbf.ft).
8.Remove stand(s) and lower vehicle.
9.Position harness into footwell and secure
grommet.
10.Connect ECM multiplugs.
11.Position toe board and secure with trim fixings.
12.Connect engine harness to main harness
multiplug and secure earth lead.
13.Connect EVAP solenoid multiplug.
14.Connect both fuse box multiplugs.
15.Position starter lead to fuse box and secure
screw.
16.Fit fuse box cover.
17.Position battery positive lead to battery and
secure nut.
18.Secure harness to coolant rail.
19.Position alternator cables and tighten terminal
B+ to 18 Nm (13 lbf.ft) and terminal D+ to 5 Nm
(3.7 lbf.ft)
20.Connect coolant temperature sensor multiplug.
21.Connect A/C compressor multiplug.
22.Secure harness clip to rear of LH cylinder head.
23.Connect CKP sensor multiplug.
24.Secure injector harness and connect injector
multiplugs.
25.Connect coil multiplugs.
26.Connect and secure HS
2O sensor multiplug
27.Fit upper inlet manifold.
+ MANIFOLDS AND EXHAUST
SYSTEMS - V8, REPAIRS, Gasket - inlet
manifold - upper - Without Secondary Air
Injection.
28.Connect battery earth lead.
Page 1585 of 1672
HARNESSES
86-7-14 REPAIRS
10.Remove nut and disconnect battery lead from
starter solenoid.
11.Disconnect Lucar from starter solenoid.
12.Disconnect multiplug from CKP sensor. 13.Disconnect multiplug from fuel temperature
sensor.
14.Release harness clip from coolant pipe.
Page 1586 of 1672

HARNESSES
REPAIRS 86-7-15
15.Disconnect multiplug from MAP sensor.
16.Disconnect 4 glow plug connectors.
17.Release nut securing battery lead to alternator
and disconnect multiplug from alternator.
18.Disconnect injector multiplug.
19.Remove 2 bolts securing harness to front of
cylinder head.
20.Disconnect multiplug from ECT sensor. 21.Disconnect multiplugs from A/C compressor,
turbocharger solenoid valve, AAP sensor and
MAF sensor.
22.Release harness clips from coolant hose and
PAS hose.
23.Note the route of the engine harness, release
from underneath of inlet manifold and remove
from engine.
Refit
1.Position harness on engine.
2.Connect multiplugs to A/C compressor,
turbocharger solenoid valve, AAP and MAF
sensors.
3.Position harness clips to coolant and PAS
hoses.
4.Connect multiplug to ECT sensor.
5.Position harness to front of cylinder head and
tighten bolts to 10 Nm (7 lbf.ft).
6.Connect injector multiplug.
7.Connect multiplug and position battery cable to
alternator and tighten nut.
8.Connect multiplug to fuel temperature sensor.
9.Connect multiplug to MAP sensor.
10.Connect glow plugs.
11.Connect CKP sensor multiplug.
12.Connect Lucar to starter solenoid.
13.Connect battery lead to starter solenoid and
tighten nut to 10 Nm (7 lbf.ft).
14.Position harness clip to coolant pipe.
15.Locate harness over bell housing and connect
multiplug to oil pressure switch.
16.Connect 2 multiplugs to EGR solenoids.
17.Connect engine harness multiplug to ECM and
main harness.
18.Connect engine harness multiplugs to fuse
box.
19.Position glow plug lead to fuse box and tighten
bolt to 3.5 Nm (2.6 lbf.ft).
20.Position battery and alternator leads to fuse
box and tighten bolts to 6 Nm (4.4 lbf.ft).
21.Fit engine compartment fuse box cover.
22.Fit battery carrier.
23.Fit engine acoustic cover.
Page 1587 of 1672
HARNESSES
86-7-16 REPAIRS
Harness - main
$% 86.70.07
Remove
1.Remove heater assembly.
+ HEATING AND VENTILATION,
REPAIRS, Heater assembly - models with
air conditioning.
+ HEATING AND VENTILATION,
REPAIRS, Heater assembly - models
without air conditioning.
2.Remove 4 clips securing LH and RH trim
panels to lower 'A' post.
3.Remove both lower 'A' post trim panels.
4.Remove air filter assembly.
+ ENGINE MANAGEMENT SYSTEM -
V8, REPAIRS, Air cleaner assembly.
5.Remove battery tray.
6.Remove front bumper.
+ EXTERIOR FITTINGS, REPAIRS,
Bumper assembly - front.7.Disconnect multiplugs from receiver drier and
air temperature sensor.
8.Release 3 cable tie clips securing harness to
lower support rail.