Page 1442 of 1672
WIPERS AND WASHERS
REPAIRS 84-21
Jet - washer - windscreen
$% 84.10.08
Remove
1.Carefully pull the elbow from the washer jet.
2.Place a protective covering around the washer
jet, then release and remove washer jet.
Refit
1.Fit washer jet to its location in the bonnet, and
remove the protective material.
2.Connect the washer tube, ensuring that it is
pushed fully onto the stub pipe.
Pump - washer - screen and headlamp
$% 84.10.21
The following procedure also covers removal of the
rear screen washer pump and the headlamp washer
pump.
Remove
1. Headlamp washer pump: Remove front
bumper.
+ EXTERIOR FITTINGS, REPAIRS,
Bumper assembly - front.
2. Front and rear screen washer pumps:
Remove 7 screws securing LH front wheel arch
liner extension to liner and bumper valance and
remove liner extension.
3.Position container under washer reservoir to
collect fluid spillage.
Page 1443 of 1672
WIPERS AND WASHERS
84-22 REPAIRS
4.Disconnect multiplug from washer pump.
5.Release clip and disconnect washer hose from
washer pump.
6.Remove washer pump from reservoir and
remove and discard pump seal.
Refit
1.Use a new seal and fit pump to reservoir.
2.Connect hose to pump and secure with clip.
3.Connect multiplug to pump.
4. Front and rear screen washer pumps:Fit
wheel arch liner extension, secure to bumper
valance and liner with screws.
5. Headlamp washer pump:Fit front bumper.
+ EXTERIOR FITTINGS, REPAIRS,
Bumper assembly - front.
6.Fill reservoir with washer fluid.
Motor and linkage - wiper - windscreen
$% 84.15.11
Remove
1.Remove plenum air intake.
+ HEATING AND VENTILATION,
REPAIRS, Plenum Air Intake.
2.Remove 4 nuts and one bolt securing motor
mounting plate to body.
3.Remove nut and bolt securing linkage to body.
4.Release motor and linkage from body and
disconnect multiplug from windscreen wiper
motor.
5.Remove motor and linkage.
Page 1446 of 1672
WIPERS AND WASHERS
REPAIRS 84-25
Jet - washer - rear screen
$% 84.30.09
Remove
1.Remove spare wheel.
2.Remove rear screen wiper blade.
3.Release washer jet and washer jet tube from
wiper arm.
4.Release washer jet from washer jet tube and
remove jet.
Refit
1.Fit new washer jet to washer jet tube and fit to
wiper arm.
2.Fit rear screen wiper blade.
3.Fit spare wheel.
Switch - rear wash
$% 84.30.27
Remove
1.Carefully remove switch from instrument cowl.
2.Disconnect multiplug and remove switch.
Refit
1.Position new switch and connect multiplug.
2.Carefully push switch into instrument cowl.
Page 1447 of 1672
WIPERS AND WASHERS
84-26 REPAIRS
Motor - wiper - rear screen
$% 84.35.12
Remove
1.Remove spare wheel from taildoor.
2.Remove tail door trim casing.
+ DOORS, REPAIRS, Trim casing - tail
door.
3.Remove tail door water shedder.
4.Disconnect washer tube
5.Raise nut cover, remove nut and release wiper
arm.
6.Remove spindle nut and flat washer and
discard rubber seal.
7.Disconnect taildoor harness multiplug from
wiper motor.
8.Remove 2 bolts securing wiper motor to tail
door.
9.Remove wiper motor. Refit
1.Position wiper motor to door and secure with
bolts.
2.Connect tail door harness multiplug to wiper
motor.
3.Fit rubber seal, flat washer and spindle nut.
Tighten spindle nut to 3 Nm (2.2 lbf.ft).
4.Position wiper arm to tail door and connect
washer tube.
5.Tighten wiper arm nut to 20 Nm (15 lbf.ft) and
fit nut cover.
6.Fit tail door water shedder.
7.Fit tail door trim casing.
+ DOORS, REPAIRS, Trim casing - tail
door.
8.Fit spare wheel to tail door.
Page 1461 of 1672
LIGHTING
86-2-6 REPAIRS
Lamp - tail
$% 86.40.70
Remove
1.Remove 4 screws securing tail lamp to body.
2.Disconnect multiplug from tail lamp.
3.Remove tail lamp.
Refit
1.Position tail lamp to body and connect
multiplug.
2.Secure tail lamp to body with screws.
Lamp - front fog up to 03MY
$% 86.40.95
Remove
1.Raise front of vehicle, one side.
2. For RH lamp: Remove 7 screws securing
wheel arch liner extension to liner and bumper
valance and remove liner extension.
Disconnect lamp multiplug from harness.
3. For LH lamp:Remove front bumper assembly.
+ EXTERIOR FITTINGS, REPAIRS,
Bumper assembly - front.
Page 1462 of 1672
LIGHTING
REPAIRS 86-2-7
4.Remove 4 screws and remove lamp.
Refit
1.Fit new lamp and secure with screws.
2. For LH lamp:Fit front bumper assembly.
+ EXTERIOR FITTINGS, REPAIRS,
Bumper assembly - front.
3. For RH lamp: Connect multiplug to harness.
Fit wheel arch liner extension, secure to
bumper valance and liner with screws.
4.Lower vehicle.
Lamp - front fog from 03MY
$% 86.40.96
Remove
1.Remove the front bumper finisher.
+ EXTERIOR FITTINGS, REPAIRS,
Trim finisher - bumper - front - from 03MY.
2.Remove 3 screws securing the fog lamp to the
bumper.
3.Disconnect the fog lamp multiplug and remove
the fog lamp.
Refit
1.Position the fog lamp to the bumper, connect
the multiplug and secure with screws.
2.Fit the front bumper finisher.
+ EXTERIOR FITTINGS, REPAIRS,
Trim finisher - bumper - front - from 03MY.
Page 1484 of 1672

BODY CONTROL UNIT
DESCRIPTION AND OPERATION 86-3-15
The BCU controls the wiper motor frequency of operation via the IDM when intermittent wipe or wash is selected. The
front intermittent wipe option features five different intermittent delay periods. The shortest delay period is 3 seconds
and this is increased by 2 second increments up to a maximum delay of 11 seconds. The desired delay period for the
front wipers is set by the position of the rotary switch located on the wiper column stalk.
The rear wiper switch is located on the instrument pack cowl and is latched when pressed. The rear wiper electric
motor is located in the tail door. The rear wiper operation is controlled according to a programmed strategy via the
BCU and the IDM. The BCU also checks for a signal from either the reverse lamp switch located in the vehicle gearbox
(manual gearbox models) or the gear position switch (automatic gearbox models) for operating the rear wipers when
the vehicle is in reverse. The rear wiper and washer only operate when the ignition switch is in position II.
The front and rear washer pumps and the headlamp powerwash (where fitted) are also controlled through the BCU.
The washers are operated from electric pumps attached to the washer reservoir located in the left hand wheel arch.
The front wash switch is located on the wiper column stalk and is pulled towards the steering wheel to select the
washer function. When the front washers are operated, the wipers are also activated for three full cycles. The rear
wash switch is located on the instrument pack cowl. The BCU programme can be configured in one of two modes of
operation:
lNo wiper operation when the wash switch is pressed.
lWiper action after an initial delay of 400 ms.
Headlamp wash is activated by the BCU via the IDM and operates when the headlamps are on and the front washers
function is selected.
Electric seats
The BCU controls the logical operation of the electrically operated front seats. Two modes of operation are available:
+ SEATS, DESCRIPTION AND OPERATION, Description - electric seats.
lElectric seat adjustment is enabled if the ignition is on or the driver's door is opened for a short time period.
lElectric seat adjustment is enabled if the ignition is on and the driver's door is closed.
The seats are operated by four electric motors which control the seat cushion rear up/ down, the seat cushion front
up/ down, seat cushion forward/ rearward and seat squab recline. The electrically powered lumbar adjustment in each
seat is operated by a single motorised air pump and a solenoid located on the seat squab frame. The air pump inflates
a cushion in the seat squab and the solenoid operates a valve to deflate the cushion. The seat squab and cushion
may also contain heater elements to provide heated seat operation.
The switches for electrically operated seats are located either side of the centre console.
Direction indicators and hazard warning lamps
The direction indicator lamps are operated from a three position direction indicator switch on the left hand, steering
column stalk. The BCU only allows the lamps to work as direction indicators when the ignition switch is in position II.
The BCU also controls the lamps to operate as hazard warning lamps and as a visual warning for the anti-theft system,
in which cases all lamps flash simultaneously irrespective of the ignition switch position.
System control of the direction indicators and hazard warning lamps is provided by the BCU operating with the IDM
and two electronic relays located in the passenger compartment fuse box. The IDM and relays are integral parts of
the passenger compartment fuse box and cannot be serviced individually. The serial data bus is used for
communication of status and operation requests between the BCU, IDM and instrument pack.
The hazard warning lamps are operated from a latching pushbutton switch located on the fascia.
All direction indicator/ hazard warning lamp bulbs are rated at 5 Watts.
Page 1534 of 1672

ALARM SYSTEM AND HORN
REPAIR 86-4-25
REPAIR
Switch - central door locking
$% 86.26.30
Remove
1.Carefully remove clock assembly from louvre
panel.
2.Disconnect multiplug from door lock switch.
3.Remove door lock switch from clock.
Refit
1.Fit door lock switch to clock assembly.
2.Connect multiplug to door lock switch.
3.Position clock assembly and push to secure in
position.
Switches - horn
$% 86.30.01
Remove
WARNING: It is imperative that before any
work is undertaken on the SRS system the
appropriate information is read thoroughly.
1.Disconnect both battery leads, negative lead
first, and wait 10 minutes.
2.Remove driver's airbag module.
+ RESTRAINT SYSTEMS, REPAIRS,
Airbag module - drivers.
3.Release horn switch multiplugs and leads from
steering wheel base.
4.Disconnect horn switch multiplugs from
harness.
5.Disconnect horn switch multiplug from rotary
coupler harness.
6.Remove screw securing earth leads to steering
wheel.
7.Using a broad round edged tool, carefully prise
horn switches from steering wheel.
Refit
1.Fit to steering wheel and connect multiplugs.
2.Fit earth leads and secure with screw.
3.Secure leads and multiplugs to base of steering
wheel.
4.Fit driver's airbag module.
+ RESTRAINT SYSTEMS, REPAIRS,
Airbag module - drivers.