BODY CONTROL UNIT
86-3-30 DESCRIPTION AND OPERATION
Fog lamps
The BCU operates the rear fog lamps and the front fog lamps (where fitted) via the IDM. The BCU front fog lamp
operation can be programmed to operate under one of three set conditions. The BCU will ensure the logical conditions
are satisfied for the lamps to operate under the set conditions.
Front fog lamps
Front fog lamp operation is monitored by the BCU, which allows only the front fog lamps to operate when the side
lamps or headlamps are on. When the side lamps, headlamps or ignition switch is turned off, the BCU also switches
off the fog lamps. When the side or headlamps are switched on again, the front fog lamps will remain off unless the
front fog lamp switch is pressed to resume operation. If the rear fog guard lamps are selected on, switching off the
front fog lamps will also switch off the rear fog guard lamps.
When the fog lamp switch is operated, an earth path is completed and the BCU allows the fog lights to be switched
on providing the logical preconditions have been satisfied. The BCU then supplies a voltage supply to the fog lamp
relay, to illuminate the fog lamps.
The front fog lamps option can be programmed in one of three states dependent on market/ customer requirements,
these are:
lOption 1– not fitted.
lOption 2 – main beam no effect.
lOption 3 – off with main beam.
The BCU checks the status of the following inputs to determine the logic action for providing an output to the front fog
lamp relay:
lIgnition state.
lMain beam state.
lSide lamps.
lDipped beam.
lFront fogs selected (press button, not latched).
If the ignition state is crank the state of the front fog relay is memorised and the relay is switched off. Pressing the
front fog switch during cranking will not be recognised. When the ignition state returns to Ignition after cranking, the
memorised front fog relay state is restored. If the ignition is turned off, the front fog relay is turned off.
For option 3 configuration, if the main beam is turned on the state of the front fog relay is memorised and the relay is
switched off. Pressing the front fog switch while main beam is on will not be recognised. When the Main beam state
returns to OFF, the memorised front fog relay state is restored.
In the event of a communications link failure while the front fog relay is on, the front fog relay will be switched off.
Rear fog lamps
The rear fog lamps operation is monitored by the BCU, which only allows the rear fog lamps to operate when the side
lamps or the headlamps are on. When the side lamps, headlamps or ignition is switched off, the rear fog lamps are
also switched off. When the side lamps or headlamps are switched on again, the rear fog lamps will not switch on
again unless reselected by operating the rear fog lamps switch. If front fog lamps are fitted, the rear fog lamps will be
switched off if the front fog lamps are switched off.
A supply voltage to the rear fog lamps relay is provided from a fuse in the passenger compartment fuse box, then
through two electronic switches in the IDM. With the lighting switch in the side lamp or headlamp position, an earth
path from the coil of the rear fog lamps relay completes the circuit through the two switches in the IDM to switch the
rear fog lamps on when the BCU receives a request signal from the rear fog lamps switch to turn the circuit on.
BODY CONTROL UNIT
DESCRIPTION AND OPERATION 86-3-31
The BCU checks the status of the following inputs to determine the logic action for providing an output to the rear fog
lamp relay:
lIgnition state.
lMain beam state.
lDipped beam.
lFront fogs relay.
lRear fogs selected (press button, not latched).
If the ignition state is crank the state of the rear fog relay is memorised and the relay is switched off. Pressing the front
fog switch during cranking will not be recognised. When the ignition state returns to Ignition after cranking, the
memorised rear fog relay state is restored. If the ignition is turned off, the rear fog relay is turned off.
In the event of a communications link failure occurring while the rear fog relay is on, the rear fog relay will remain on
until the ignition is turned off or the dipped/ main beam is turned off.
Interior courtesy lamps
To determine when to provide an interior courtesy lamps enable output, the BCU checks the following input
conditions:
lIgnition state.
lTransit mode.
lDriver's door open.
lPassenger or rear door open.
The courtesy lamps operate at full brightness when they are first switched on. The BCU then gradually dims the lamps
(fade-out) before completely switching them off. Fade-out occurs over a period of two seconds following the logical
control signal to turn off the lights. When a door is opened, the BCU provides earth paths from the interior lamps, the
load space lamp and the ignition switch illumination. The following table lists the courtesy lamps operation and
duration for holding the lamps on that occurs after the BCU has detected a condition that signals the courtesy lamps
should be switched on:
Instrument pack
The BCU communicates with the instrument pack to provide a range of functions.
Control signal Additional conditions Duration
Door open - 10 minutes
Unlock signal from remote transmitter All doors closed and ignition switch not in
position III1 minute
Unlock signal from the driver's door lock All doors closed and ignition switch not in
position III1 minute
Ignition switch turned from position II or III
to position 0All doors closed 1 minute
Door changed from open to closed All other doors closed and ignition switch
not in position III15 seconds
Ignition switch in position III - Timer cancelled
BCU receives a lock command - Timer cancelled
Vehicle has transit mode enabled - 15 seconds on all occasions
HARNESSES
86-7-20 REPAIRS
34.Release multiplug from ACE accelerometer.
35.Remove 3 cable tie clips from body and
withdraw harness to bulkhead.
36.Disconnect multiplug from LH horn.
37.Remove LH indicator lamp.
+ LIGHTING, REPAIRS, Lamp - front
repeater. 38.Disconnect multiplugs from headlamp and
sidelamp.
39.Disconnect headlamp level multiplug from
headlamp levelling motor.
40.Release earth header behind headlamp.
41.Disconnect multiplug from front of washer
reservoir.
42.Release clip securing fog lamp multiplug.
HARNESSES
86-7-28 REPAIRS
18.Secure multiplugs to steering column support
bracket and connect brake and clutch pedal
multiplugs.
19.Connect multiplugs to column switch and
passive coil.
20.Position passenger compartment fusebox,
connect multiplugs, fit fusebox to fascia and
secure with nut.
21.Connect ignition switch multiplug to fuse box.
22.With assistance feed LH side of harness into
engine bay.
23.Connect multiplugs to front door harness and
body harness.
24.Position earth headers to LH lower 'A' post and
secure with nuts.
25.Connect multiplugs to ECU pack.
26.Position harness in engine bay.
27.Connect and secure heated front screen
multiplugs.
28.Fit plenum molding.
+ HEATING AND VENTILATION,
REPAIRS, Plenum Air Intake.
29.Connect multiplugs to ABS sensor and fuel
cut-off switch.
30.Using draw string feed harness through inner
wing, remove draw string, connect repeater
lamp multiplug and fit lamp.
31.Connect multiplugs to ABS modulator.
32.Feed harness through to front panel.
33.Position body earth leads and secure with
bolts.
34.Connect washer reservoir multiplugs and
pipes, secure pipes with clips.
35.Secure fog lamp multiplug.
36.Secure earth header behind headlamp.
37.Connect multiplugs to headlamp level motor,
headlamp and side lamp.
38.Fit indicator lamp
+ LIGHTING, REPAIRS, Lamp - front
repeater.
39.Connect multiplug to LH horn.
40.Feed harness to ACE accelerometer, connect
multiplug and secure with cable ties.
41.Connect cruise control, ABS sensor and brake
fluid level switch multiplugs.
42.Connect engine harness multiplug and feed
harness along RH wing to fuse box.
43.Using draw string pull harness through inner
wing, remove draw string, connect repeater
lamp multiplug and fit lamp. 44.Connect chassis harness multiplugs.
45.Position engine bay fuse box and connect
multiplugs, fit fuse box and secure with screws.
46.Connect multiplugs to front of fuse box.
47.Position battery and starter cables and secure
with screws.
48.Fit fuse box cover.
49.Position earth lead and secure with nut.
50.Feed harness through to front panel.
51.Secure fog lamp multiplug.
52.Connect headlamp level motor, headlamp and
side lamp multiplugs.
53.Fit indicator lamp.
+ LIGHTING, REPAIRS, Lamp - front
repeater.
54.Secure harness to RH front panel.
55.Connect cooling fan and horn multiplug.
56.Secure harness to lower support rail.
57.Connect receiver drier and air temperature
sensor multiplugs.
58.Fit front bumper.
+ EXTERIOR FITTINGS, REPAIRS,
Bumper assembly - front.
59.Fit battery tray.
60.Fit air filter assembly.
+ ENGINE MANAGEMENT SYSTEM -
V8, REPAIRS, Air cleaner assembly.
61.Position both lower 'A' post trims and secure
with studs.
62.Fit heater assembly.
+ HEATING AND VENTILATION,
REPAIRS, Heater assembly - models with
air conditioning.
+ HEATING AND VENTILATION,
REPAIRS, Heater assembly - models
without air conditioning.