(4) Pull the rear lamp unit away from the quarter
panel far enough to access and disconnect the wire
harness connector for the lamp unit from the connec-
tor receptacle on the lamp socket plate.
(5) Remove the rear lamp unit from the quarter
panel.
(6) Remove the plastic nuts from the quarter panel
and discard.
INSTALLATION
(1) Install new plastic nuts into the quarter panel
(Fig. 60).
(2) Position the rear lamp unit to the quarter
panel.
(3) Reconnect the wire harness connector for the
rear lamp unit to the connector receptacle on the
lamp socket plate.
(4) Align the two ball studs on the outboard side of
the rear lamp unit housing with the plastic nuts in
the quarter panel.
(5) Using hand pressure, push the outboard side of
the rear lamp unit forward (towards the end of the
quarter panel) far enough to snap the two ball studs
on the outboard side of the lamp housing into the
plastic nuts in the quarter panel.
(6) Align the mounting holes on the inboard side of
the rear lamp unit housing with the plastic nuts in
the side jamb of the tailgate opening.
(7) Install and tighten the two screws that secure
the inboard side of the rear lamp unit housing to the
plastic nuts in the side jamb of the tailgate opening.
Tighten the screws to 2 N´m (20 in. lbs.).
(8) Reconnect the battery negative cable.
REPEATER LAMP BULB
REMOVAL
Side repeater lamps are used only on vehicles man-
ufactured for certain markets where these lamps are
required.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the repeater lamp unit from the front
fender panel. (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - EXTERIOR/REPEATER LAMP UNIT -
REMOVAL).
(3) Rotate the repeater lamp socket in the lamp
lens counterclockwise about 30 degrees (Fig. 61).
(4) Pull the socket and bulb straight out of the
repeater lamp lens.
(5) Pull the bulb straight out of the repeater lamp
socket.
INSTALLATION
Side repeater lamps are used only on vehicles man-
ufactured for certain markets where these lamps are
required.
CAUTION: Always use the correct bulb size and
type for replacement. An incorrect bulb size or type
may overheat and cause damage to the lamp, the
socket and/or the lamp wiring.
(1) Align the base of the bulb with the receptacle
in the repeater lamp socket.
(2) Push the bulb straight into the repeater lamp
socket until it is firmly seated.
(3) Align the socket and bulb with the socket open-
ing in the repeater lamp lens (Fig. 61).
(4) Push the socket and bulb straight into the
repeater lamp lens until it is firmly seated
(5) Rotate the repeater lamp socket in the lamp
lens clockwise about 30 degrees.
(6) Reinstall the repeater lamp unit onto the front
fender panel. (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - EXTERIOR/REPEATER LAMP UNIT -
INSTALLATION).
(7) Reconnect the battery negative cable.
Fig. 61 Repeater Lamp Bulb Remove/Install
1 - FRONT FENDER
2 - SOCKET
3 - BULB
4 - LENS
8Ls - 60 LAMPSKJ
REAR LAMP UNIT (Continued)
sunroof, the sunroof switch is located between the
two reading and courtesy lamps. The overhead con-
sole is mounted with one screw and two snap clips to
a molded plastic retainer bracket located above the
headliner.
OPERATION
Refer to the vehicle Owner's Manual for specific
operation of each overhead console and its systems.
STANDARD PROCEDURE
STANDARD PROCEDURE - CMTC LAMP
REPLACEMENT
(1) Open hood, disconnect and isolate the negative
battery cable.
(2) Remove overhead console (Refer to 8 - ELEC-
TRICAL/OVERHEAD CONSOLE - REMOVAL).
(3) Using a flat blade screwdriver twist out the
lamp socket.
(4) Replace lamp(s) as necessary.
STANDARD PROCEDURE - COURTESY LAMP
REPLACEMENT
(1) Open hood, disconnect and isolate the negative
battery cable.
(2) Remove the overhead console from the head-
liner (Refer to 8 - ELECTRICAL/OVERHEAD CON-
SOLE - REMOVAL).
(3) Remove the lamp and socket assembly from the
overhead console.
(4) Remove the lamp bulb by pulling it straight
out of its socket.
STANDARD PROCEDURE - COMPASS
CALIBRATION
CAUTION: Do not place any external magnets, such
as magnetic roof mount antennas, in the vicinity of
the compass. Do not use magnetic tools when ser-
vicing the overhead console.The electronic compass unit features a self-cali-
brating design, which simplifies the calibration pro-
cedure. This feature automatically updates the
compass calibration while the vehicle is being driven.
This allows the compass unit to compensate for small
changes in the residual magnetism that the vehicle
may acquire during normal use. If the compass read-
ings appear to be erratic or out of calibration, per-
form the following calibration procedure. Also, new
service replacement Compass Mini-Trip Computer
(CMTC) modules must have their compass calibrated
using this procedure. Do not attempt to calibrate the
compass near large metal objects such as other vehi-
cles, large buildings, or bridges; or, near overhead or
underground power lines.
NOTE: Whenever the compass is calibrated manu-
ally, the variance number must also be reset. Refer
to Compass Variation Adjustment in this group.
Calibrate the compass manually as follows:
(1) Turn the ignition switch to the On position. If
the compass/thermometer data is not currently being
displayed, momentarily depress and release the C/T
push button to reach the compass/thermometer dis-
play.
(2) Depress the Reset push button and hold the
button down until ªCALº appears in the display. This
takes about ten seconds, and appears about five sec-
onds after ªVARIANCE = XXº is displayed.
(3) Release the Reset push button.
(4) Drive the vehicle on a level surface, away from
large metal objects and power lines, through three or
more complete circles at between five and eight kilo-
meters-per-hour (three and five miles-per-hour) in
not less than 48 seconds. The ªCALº message will
disappear from the display to indicate that the com-
pass is now calibrated.
NOTE: If the ªCALº message remains in the display,
either there is excessive magnetism near the com-
pass, or the unit is faulty. Repeat the calibration
procedure one more time.
NOTE: If the wrong direction is still indicated in the
compass display, the area selected for calibration
may be too close to a strong magnetic field. Repeat
the calibration procedure in another location.STANDARD PROCEDURE - COMPASS
DEMAGNETIZING
A degaussing tool (Special Tool 6029) is used to
demagnetize, or degauss, the overhead console for-
ward mounting screw and the roof panel above the
overhead console. Equivalent units must be rated as
Fig. 3 Base Console
8M - 2 MESSAGE SYSTEMSKJ
OVERHEAD CONSOLE (Continued)
Typically, the vehicle occupants recall more about
the events preceding and following a collision than
they have of an airbag deployment itself. This is
because the airbag deployment and deflation occur so
rapidly. In a typical 48 kilometer-per-hour (30 mile-
per-hour) barrier impact, from the moment of impact
until the airbags are fully inflated takes about 40
milliseconds. Within one to two seconds from the
moment of impact, the airbags are almost entirely
deflated. The times cited for these events are approx-
imations, which apply only to a barrier impact at the
given speed. Actual times will vary somewhat,
depending upon the vehicle speed, impact angle,
severity of the impact, and the type of collision.
When the ACM monitors a problem in any of the
dual front airbag system circuits or components,
including the seat belt tensioner, it stores a fault
code or Diagnostic Trouble Code (DTC) in its memory
circuit and sends an electronic message to the EMIC
to turn on the airbag indicator. When the SIACM
monitors a problem in any of the side curtain airbag
system circuits or component, it stores a fault code or
Diagnostic Trouble Code (DTC) in its memory circuit
and sends an electronic message to the ACM, and the
ACM sends an electronic message to the EMIC to
turn on the airbag indicator. Proper testing of the
airbag system components, the Programmable Com-
munication Interface (PCI) data bus, the data bus
message inputs to and outputs from the EMIC, the
SIACM, or the ACM, as well as the retrieval or era-
sure of a DTC from the ACM, SIACM, or EMIC
requires the use of a DRBIIItscan tool. Refer to the
appropriate diagnostic information.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of all of the factory-installed passive restraints.
WARNING - RESTRAINT SYSTEM
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE DAIMLERCHRYSLER MOPAR PARTS
CATALOG.WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSOR, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: AN AIRBAG INFLATOR UNIT MAY CON-
TAIN SODIUM AZIDE AND POTASSIUM NITRATE.
THESE MATERIALS ARE POISONOUS AND
EXTREMELY FLAMMABLE. CONTACT WITH ACID,
WATER, OR HEAVY METALS MAY PRODUCE HARM-
FUL AND IRRITATING GASES (SODIUM HYDROXIDE
IS FORMED IN THE PRESENCE OF MOISTURE) OR
COMBUSTIBLE COMPOUNDS. AN AIRBAG INFLA-
TOR UNIT MAY ALSO CONTAIN A GAS CANISTER
PRESSURIZED TO OVER 2500 PSI. DO NOT
ATTEMPT TO DISMANTLE AN AIRBAG UNIT OR
TAMPER WITH ITS INFLATOR. DO NOT PUNCTURE,
INCINERATE, OR BRING INTO CONTACT WITH
ELECTRICITY. DO NOT STORE AT TEMPERATURES
EXCEEDING 93É C (200É F).
WARNING: WHEN HANDLING A SEAT BELT TEN-
SIONER RETRACTOR, PROPER CARE SHOULD BE
EXERCISED TO KEEP FINGERS OUT FROM UNDER
THE RETRACTOR COVER AND AWAY FROM THE
SEAT BELT WEBBING WHERE IT EXITS FROM THE
RETRACTOR COVER.
WARNING: REPLACE ALL RESTRAINT SYSTEM
COMPONENTS ONLY WITH PARTS SPECIFIED IN
THE DAIMLERCHRYSLER MOPAR PARTS CATA-
LOG. SUBSTITUTE PARTS MAY APPEAR INTER-
CHANGEABLE, BUT INTERNAL DIFFERENCES MAY
RESULT IN INFERIOR OCCUPANT PROTECTION.
KJRESTRAINTS 8O - 5
RESTRAINTS (Continued)
Ifnone of the Driver or Passenger Squib 1 or 2
open are active codes, the status of the airbag squibs
is unknown. In this case the airbag should be han-
dled and disposed of as if the squibs were both live.
CLEANUP PROCEDURE
Following a supplemental restraint deployment,
the vehicle interior will contain a powdery residue.
This residue consists primarily of harmless particu-
late by-products of the small pyrotechnic charge that
initiates the propellant used to deploy a supplemen-
tal restraint. However, this residue may also contain
traces of sodium hydroxide powder, a chemical
by-product of the propellant material that is used to
generate the inert gas that inflates the airbag. Since
sodium hydroxide powder can irritate the skin, eyes,
nose, or throat, be sure to wear safety glasses, rubber
gloves, and a long-sleeved shirt during cleanup (Fig.
3).
WARNING: IF YOU EXPERIENCE SKIN IRRITATION
DURING CLEANUP, RUN COOL WATER OVER THE
AFFECTED AREA. ALSO, IF YOU EXPERIENCE IRRITA-
TION OF THE NOSE OR THROAT, EXIT THE VEHICLE
FOR FRESH AIR UNTIL THE IRRITATION CEASES. IF
IRRITATION CONTINUES, SEE A PHYSICIAN.
(1) Begin the cleanup by using a vacuum cleaner
to remove any residual powder from the vehicle inte-
rior. Clean from outside the vehicle and work your
way inside, so that you avoid kneeling or sitting on a
non-cleaned area.
(2) Be certain to vacuum the heater and air condi-
tioning outlets as well (Fig. 4). Run the heater and
air conditioner blower on the lowest speed setting
and vacuum any powder expelled from the outlets.
CAUTION: Deployed front airbags having two initiators
(squibs) in the airbag inflator may or may not have livepyrotechnic material within the inflator. Do not dispose
of these airbags unless you are sure of complete
deployment. Refer to AIRBAG SQUIB STATUS . Refer
to the Hazardous Substance Control System for
proper disposal procedures. Dispose of all non-de-
ployed and deployed airbags in a manner consistent
with state, provincial, local, and federal regulations.
(3) Next, remove the deployed supplemental
restraints from the vehicle. Refer to the appropriate
service removal procedures.
(4) You may need to vacuum the interior of the
vehicle a second time to recover all of the powder.
STANDARD PROCEDURE - VERIFICATION TEST
The following procedure should be performed using
a DRBIIItscan tool to verify proper supplemental
restraint system operation following the service or
replacement of any supplemental restraint system
component.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
Fig. 3 Wear Safety Glasses and Rubber Gloves -
Typical
Fig. 4 Vacuum Heater and A/C Outlets - Typical
8O - 8 RESTRAINTSKJ
RESTRAINTS (Continued)
The ACM housing also has an integral ground lug
with a tapped hole that protrudes from the lower left
rear corner of the unit. This lug provides a case
ground to the ACM when a ground screw is installed
through the left side of the mounting bracket. Two
molded plastic electrical connector receptacles exit
the right side of the ACM housing. The smaller of the
two receptacles contains twelve terminal pins, while
the larger one contains twenty-three. These terminal
pins connect the ACM to the vehicle electrical system
through two dedicated take outs and connectors of
the instrument panel wire harness.
A molded rubber protective cover is installed
loosely over the ACM to protect the unit from con-
densation or coolant leaking from a damaged or
faulty heater-air conditioner unit housing. An inte-
gral flange on the left side of the cover is secured to
the floor panel transmission tunnel with a short
piece of double-faced tape as an assembly aid during
the manufacturing process, but this tape does not
require replacement following service removal.
The impact sensor and safing sensor internal to
the ACM are calibrated for the specific vehicle, and
are only serviced as a unit with the ACM. The ACM
cannot be repaired or adjusted and, if damaged or
faulty, it must be replaced. The ACM cover is avail-
able for separate service replacement.
OPERATION
The microprocessor in the Airbag Control Module
(ACM) contains the front supplemental restraint sys-
tem logic circuits and controls all of the front supple-
mental restraint system components. The ACM uses
On-Board Diagnostics (OBD) and can communicate
with other electronic modules in the vehicle as well
as with the DRBIIItscan tool using the Programma-
ble Communications Interface (PCI) data bus net-
work. This method of communication is used for
control of the airbag indicator in the ElectroMechani-
cal Instrument Cluster (EMIC) and for supplemental
restraint system diagnosis and testing through the
16-way data link connector located on the driver side
lower edge of the instrument panel. (Refer to 8 -
ELECTRICAL/INSTRUMENT CLUSTER/AIRBAG
INDICATOR - OPERATION).
The ACM microprocessor continuously monitors all
of the front supplemental restraint system electrical
circuits to determine the system readiness. If the
ACM detects a monitored system fault, it sets an
active and stored Diagnostic Trouble Code (DTC) and
sends electronic messages to the EMIC over the PCI
data bus to turn on the airbag indicator. An active
fault only remains for the duration of the fault or in
some cases the duration of the current ignition
switch cycle, while a stored fault causes a DTC to be
stored in memory by the ACM. For some DTCs, if afault does not recur for a number of ignition cycles,
the ACM will automatically erase the stored DTC.
For other internal faults, the stored DTC is latched
forever.
On models equipped with optional side curtain air-
bags, the ACM communicates with both the left and
right Side Impact Airbag Control Modules (SIACM)
over the PCI data bus. The SIACM notifies the ACM
when it has detected a monitored system fault and
stored a DTC in memory for its respective side cur-
tain airbag system, and the ACM sets a DTC and
controls the airbag indicator operation accordingly.
The ACM also monitors a Hall effect-type seat belt
switch located in the buckle of each front seat belt to
determine whether the seatbelts are buckled, and
provides an input to the EMIC over the PCI data bus
to control the seatbelt indicator operation based upon
the status of the driver side front seat belt switch.
The ACM receives battery current through two cir-
cuits; a fused ignition switch output (run) circuit
through a fuse in the Junction Block (JB), and a
fused ignition switch output (run-start) circuit
through a second fuse in the JB. The ACM has a case
ground through a lug on the bottom of the ACM
housing that is secured with a ground screw to the
left side of the ACM mounting bracket. The ACM
also receives a power ground through a ground cir-
cuit and take out of the instrument panel wire har-
ness. This take out has a single eyelet terminal
connector that is secured by a second ground screw
to the left side of the ACM mounting bracket. These
connections allow the ACM to be operational when-
ever the ignition switch is in the Start or On posi-
tions. The ACM also contains an energy-storage
capacitor. When the ignition switch is in the Start or
On positions, this capacitor is continually being
charged with enough electrical energy to deploy the
airbags for up to one second following a battery dis-
connect or failure. The purpose of the capacitor is to
provide backup supplemental restraint system pro-
tection in case there is a loss of battery current sup-
ply to the ACM during an impact.
Two sensors are contained within the ACM, an
electronic impact sensor and a safing sensor. The
ACM also monitors inputs from two remote front
impact sensors located on the back of the right and
left vertical members of the radiator support near
the front of the vehicle. The electronic impact sensors
are accelerometers that sense the rate of vehicle
deceleration, which provides verification of the direc-
tion and severity of an impact. The safing sensor is
an electromechanical sensor within the ACM that
provides an additional logic input to the ACM micro-
processor. The safing sensor is a normally open
switch that is used to verify the need for an airbag
deployment by detecting impact energy of a lesser
8O - 10 RESTRAINTSKJ
AIRBAG CONTROL MODULE (Continued)
NOTE: The integral flange on the left side of the
ACM cover is secured to the floor panel transmis-
sion tunnel with a short piece of double-faced tape
as an assembly aid during the manufacturing pro-
cess, but this tape does not require replacement
following service removal.
(7) Reinstall the center console onto the top of the
floor panel transmission tunnel. (Refer to 23 - BODY/
INTERIOR/FLOOR CONSOLE - INSTALLATION).
(8) Do not reconnect the battery negative cable at
this time. The airbag system verification test proce-
dure should be performed following service of any
supplemental restraint system component. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - VERIFICATION TEST).
CHILD TETHER ANCHOR
DESCRIPTION
All vehicles are equipped with three, fixed-position,
child seat tether anchors (Fig. 9). Two anchors are
integral to the back of the right rear seat back panel,
and one is integral to the left rear seat back panel.
The child seat tether anchors cannot be adjusted or
repaired and, if faulty or damaged, they must be
replaced as a unit with the rear seat back panel.
OPERATION
See the owner's manual in the vehicle glove box for
more information on the proper use of the factory-in-
stalled child seat tether anchors.
CLOCKSPRING
DESCRIPTION
The clockspring assembly is secured with two inte-
gral plastic latches onto the upper steering column
housing near the top of the steering column behind
the steering wheel (Fig. 10). The clockspring consists
of a flat, round molded plastic case with a stubby tail
that hangs below the steering column and contains
two connector receptacles that face toward the
instrument panel (Fig. 11). Within the plastic hous-
ing is a spool-like molded plastic rotor with a large
exposed hub and several plastic rollers. The upper
surface of the rotor hub has a large center hole, a
release button, a clear plastic inspection window, two
short pigtail wires with connectors, and a connector
receptacle that faces toward the steering wheel. Two
versions of the clockspring are used on this model,
one is a seven circuit unit for vehicles not equipped
with optional remote radio switches on the steering
wheel and can be visually identified by the use of yel-
low heat-shrink tubing on the pigtail wires, while the
other is a nine circuit unit for vehicles with remote
radio switches and can be visually identified by the
use of black heat-shrink tubing on the pigtail wires.
A rubber bumper block is located on each side of
the tower formation that contains the connector
receptacle and pigtail wires on the upper surface of
the rotor hub. The lower surface of the rotor hub has
Fig. 9 Child Tether Anchors
1 - REAR SEAT BACK (LEFT)
2 - REAR SEAT BACK (RIGHT)
3 - CHILD TETHER ANCHOR (3)
Fig. 10 Clockspring
1 - PIGTAIL WIRE (2)
2 - UPPER CONNECTOR RECEPTACLE
3 - BUMPER (2)
4 - BRACKET (2)
5 - LABEL
6 - SHIELD
7 - CASE
8 - WINDOW
9 - ROTOR
KJRESTRAINTS 8O - 13
AIRBAG CONTROL MODULE (Continued)
designed to rotate the same number of turns (about
five complete rotations) as the steering wheel can be
turned from stop to stop. Centering the clockspring
indexes the clockspring tape to other steering compo-
nents so that it can operate within its designed
travel limits. The rotor of a centered clockspring can
be rotated two and one-half turns in either direction
from the centered position, without damaging the
clockspring tape.
However, if the clockspring is removed for service
or if the steering column is disconnected from the
steering gear, the clockspring tape can change posi-
tion relative to the other steering components. The
clockspring must then be re-centered following com-
pletion of such service or the clockspring tape may be
damaged. Service replacement clocksprings are
shipped pre-centered, with the release button
engaged (raised) and a molded plastic shield installed
over the release button. This release button should
not be disengaged and the shield should not be
removed until the clockspring has been installed on
the steering column. If the release button is disen-
gaged before the clockspring is installed on a steering
column, the clockspring centering procedure must be
performed.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
NOTE: Before starting this procedure, be certain to
turn the steering wheel until the front wheels are in
the straight-ahead position.
(1) Place the front wheels in the straight-ahead
position.
(2) Remove the clockspring from the steering col-
umn. (Refer to 8 - ELECTRICAL/RESTRAINTS/
CLOCKSPRING - REMOVAL).
(3) Depress the release button (Fig. 12).(4) Keeping the release button depressed, rotate
the clockspring rotor clockwise to the end of its
travel.Do not apply excessive torque.
(5) From the end of the clockwise travel, rotate the
rotor about two and one-half turns counterclockwise,
then release the release button. The clockspring
tower formation with the pigtail wires for the driver
airbag and the connector receptacle for the steering
wheel wire harness should end up at the top, the
blue roller should be visible through the inspection
window, and the printed arrow on the label of the
clockspring rotor should be aligned with the arrow
molded into the clockspring case. The clockspring is
now centered.
(6) The front wheels should still be in the straight-
ahead position. Reinstall the clockspring onto the
steering column. (Refer to 8 - ELECTRICAL/RE-
STRAINTS/CLOCKSPRING - INSTALLATION).
REMOVAL
The clockspring cannot be repaired. It must be
replaced if faulty or damaged, or if the driver airbag
has been deployed.
Fig. 12 Clockspring Centering
1 - ROTOR LABEL
2 - RELEASE BUTTON
3 - ALIGNMENT ARROWS
4 - INSPECTION WINDOW
KJRESTRAINTS 8O - 15
CLOCKSPRING (Continued)
TERING). Service replacement clocksprings are
shipped pre-centered, with the release button
engaged (raised) and a molded plastic shield installed
over the release button. This release button should
not be disengaged and the shield should not be
removed until the clockspring has been installed on
the steering column. If the release button is disen-
gaged before the clockspring is installed on a steering
column, the clockspring centering procedure must be
performed.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
NOTE: Before starting this procedure, be certain to
turn the steering wheel until the front wheels are in
the straight-ahead position.
(1) Carefully slide the centered clockspring down
over the steering column upper shaft until the two
integral plastic latches on the back of the clockspring
housing are fully engaged through their openings in
the steering column lock housing (Fig. 13).
(2) Reconnect the two instrument panel wire har-
ness connectors for the clockspring to the two connec-
tor receptacles below the steering column on the back
of the clockspring housing.
(3) Position the upper and lower shrouds onto the
steering column.
(4) Align the snap features on the lower shroud
with the receptacles on the upper shroud and apply
hand pressure to snap them together.
(5) From below the steering column, install and
tighten the two screws that secure the lower shroud
to the upper shroud. Tighten the screws to 2 N´m (18
in. lbs.).
(6) If the vehicle is equipped with the optional tilt
steering column, move the tilt steering column back
to the fully raised position and move the tilt release
lever back to the locked (up) position.(7) Reinstall the steering wheel onto the steering
column. (Refer to 19 - STEERING/COLUMN/STEER-
ING WHEEL - INSTALLATION).
NOTE: Be certain that the steering wheel mounting
screw is tightened to the proper torque specifica-
tion to ensure proper clockspring operation.
(8) Reconnect the steering wheel wire harness con-
nector to the upper clockspring connector receptacle.
(9) Reinstall the driver airbag onto the steering
wheel. (Refer to 8 - ELECTRICAL/RESTRAINTS/
DRIVER AIRBAG - INSTALLATION).
DRIVER AIRBAG
DESCRIPTION
The black, injection molded, thermoplastic driver
airbag protective trim cover is the most visible part
of the driver airbag (Fig. 14). The driver airbag is
located in the center of the steering wheel, where it
is secured with two screws to the two horizontal
spokes of the four-spoke steering wheel armature.
Base models have a Jeeptlogo embossed in the cen-
ter of the trim cover, while premium models feature a
stamped, satin polished emblem with the Jeeptlogo
applied to the center of the trim cover. Concealed
beneath the driver airbag trim cover are the horn
switch, the folded airbag cushion, the airbag retainer
or housing, the airbag inflator, and the retainers that
secure the inflator to the airbag housing. The airbag
cushion, housing, and inflator are secured within an
integral receptacle molded into the back of the trim
cover.
Fig. 14 Driver Airbag Trim Cover
1 - STEERING WHEEL
2 - TRIM COVER
KJRESTRAINTS 8O - 17
CLOCKSPRING (Continued)