EXTERIOR
TABLE OF CONTENTS
page page
BODY SIDE MOLDINGS
REMOVAL............................140
INSTALLATION........................140
COWL GRILLE
REMOVAL............................140
INSTALLATION........................140
EXTERIOR NAME PLATES
REMOVAL............................140
INSTALLATION........................141
FRONT FENDER
REMOVAL............................141
INSTALLATION........................141
FUEL FILL DOOR/HOUSING
REMOVAL............................141
INSTALLATION........................141
GRILLE
REMOVAL............................142
INSTALLATION........................142
GRILLE OPENING REINFORCEMENT
REMOVAL............................142
INSTALLATION........................142FRONT WHEELHOUSE SPLASH SHIELD
REMOVAL............................143
INSTALLATION........................143
LUGGAGE RACK
REMOVAL............................144
INSTALLATION........................144
REAR WHEELHOUSE SPLASH SHIELD
REMOVAL............................144
INSTALLATION........................144
SIDE VIEW MIRROR
REMOVAL............................145
INSTALLATION........................145
FRONT WHEEL OPENING FLARE MOLDINGS
REMOVAL............................145
INSTALLATION........................145
REAR WHEEL OPENING FLARE MOLDINGS
REMOVAL............................145
INSTALLATION........................145
RADIATOR CROSSMEMBER
REMOVAL............................146
INSTALLATION........................146
BODY SIDE MOLDINGS
REMOVAL
(1) Using a trim stick C-4755 or equivalent,
remove and discard the molding from the outside of
the door.
INSTALLATION
(1) Thoroughly clean all residue from the body side
molding attachment area of the door.
(2) Wipe area clean with a 50% solution of water
and alcohol and wipe dry.
(3) Apply new body side molding using the locators
in the door and apply pressure of approximately 40
p.s.i. over the entire surface of the molding.
COWL GRILLE
REMOVAL
(1) Remove the hood seal.
(2) Remove the wiper arms. (Refer to 8 - ELEC-
TRICAL/WIPERS/WASHERS/WIPER ARMS -
REMOVAL)
(3) Remove the four plastic retainers and remove
the cowl grill.
INSTALLATION
(1) Position the cowl grill and engage the nine
clips to the bottom of the windshield.
(2) Install the five plastic retainers.
(3) Install the wiper arms. (Refer to 8 - ELECTRI-
CAL/WIPERS/WASHERS/WIPER ARMS - INSTAL-
LATION)
(4) Install the hood seal.
EXTERIOR NAME PLATES
REMOVAL
NOTE: Exterior nameplates are attached to body
panels with adhesive tape.
(1) Apply a length of masking tape on the body,
parallel to the top edge of the nameplate to use as a
guide, if necessary.
(2) If temperature is below 21ÉC (70ÉF) warm
emblem with a heat lamp or gun. Do not exceed 52ÉC
(120ÉF) when heating emblem.
(3) Using a trim stick C-4755 or equivalent, behind
the emblem to separate the adhesive backing from
the body.
23 - 140 EXTERIORKJ
PLUMBING
TABLE OF CONTENTS
page page
PLUMBING
DESCRIPTION - REFRIGERANT LINE.......38
WARNING
SERVICE WARNINGS..................39
CAUTION
SERVICE CAUTIONS..................39
CAUTION - REFRIGERANT HOSES/LINES/
TUBES PRECAUTIONS.................40
STANDARD PROCEDURE
STANDARD PROCEDURE - REFRIGERANT
SYSTEM SERVICE EQUIPMENT..........40
STANDARD PROCEDURE - REFRIGERANT
RECOVERY..........................41
STANDARD PROCEDURE - REFRIGERANT
SYSTEM EVACUATE...................41
STANDARD PROCEDURE - REFRIGERANT
SYSTEM CHARGE.....................41
SPECIFICATIONS - CHARGE CAPACITY.....42
A/C COMPRESSOR
DESCRIPTION
DESCRIPTION........................42
DESCRIPTION - HIGH PRESSURE RELIEF
VALVE..............................42
OPERATION
OPERATION.........................42
OPERATION - HIGH PRESSURE RELIEF
VALVE..............................42
DIAGNOSIS AND TESTING - A/C
COMPRESSOR NOISE.................42
REMOVAL.............................43
INSTALLATION.........................44
A/C CONDENSER
DESCRIPTION.........................45
OPERATION...........................45
REMOVAL.............................45
INSTALLATION.........................46
A/C DISCHARGE LINE
REMOVAL.............................46INSTALLATION.........................47
A/C LIQUID LINE
REMOVAL.............................47
INSTALLATION.........................47
A/C SUCTION LINE
REMOVAL.............................48
INSTALLATION.........................49
A/C EVAPORATOR
DESCRIPTION.........................49
OPERATION...........................49
REMOVAL.............................49
INSTALLATION.........................49
A/C ORIFICE TUBE
DESCRIPTION.........................50
OPERATION...........................50
REMOVAL.............................50
INSTALLATION.........................50
ACCUMULATOR
DESCRIPTION.........................51
OPERATION...........................51
REMOVAL.............................51
INSTALLATION.........................51
HEATER CORE
DESCRIPTION.........................52
OPERATION...........................52
REMOVAL.............................52
INSTALLATION.........................53
REFRIGERANT
DESCRIPTION.........................53
OPERATION...........................53
REFRIGERANT OIL
DESCRIPTION.........................53
OPERATION...........................54
STANDARD PROCEDURE - REFRIGERANT
OIL LEVEL...........................54
PLUMBING
DESCRIPTION - REFRIGERANT LINE
The refrigerant lines and hoses are used to carry
the refrigerant between the various air conditioning
system components. A barrier hose design with a
nylon tube, which is sandwiched between rubber lay-
ers, is used for the R-134a air conditioning system on
this vehicle. This nylon tube helps to further containthe R-134a refrigerant, which has a smaller molecu-
lar structure than R-12 refrigerant. The ends of the
refrigerant hoses are made from lightweight alumi-
num or steel, and commonly use braze-less fittings.
Any kinks or sharp bends in the refrigerant plumb-
ing will reduce the capacity of the entire air condi-
tioning system. Kinks and sharp bends reduce the
flow of refrigerant in the system. A good rule for the
flexible hose refrigerant lines is to keep the radius of
all bends at least ten times the diameter of the hose.
24 - 38 PLUMBINGKJ
CAUTION - REFRIGERANT HOSES/LINES/
TUBES PRECAUTIONS
Kinks or sharp bends in the refrigerant plumbing will
reduce the capacity of the entire system. High pressures
are produced in the system when it is operating.
Extreme care must be exercised to make sure that all
refrigerant system connections are pressure tight.
A good rule for the flexible hose refrigerant lines is
to keep the radius of all bends at least ten times the
diameter of the hose. Sharp bends will reduce the
flow of refrigerant. The flexible hose lines should be
routed so they are at least 80 millimeters (3 inches)
from the exhaust manifold. It is a good practice to
inspect all flexible refrigerant system hose lines at
least once a year to make sure they are in good con-
dition and properly routed.
There are two types of refrigerant fittings:
²
All fittings with O-rings need to be coated with
refrigerant oil before installation. Use only O-rings that
are the correct size and approved for use with R-134a
refrigerant. Failure to do so may result in a leak.
²Unified plumbing connections with gaskets can-
not be serviced with O-rings. The gaskets are not
reusable and new gaskets do not require lubrication
before installing.
Using the proper tools when making a refrigerant
plumbing connection is very important. Improper
tools or improper use of the tools can damage the
refrigerant fittings. Always use two wrenches when
loosening or tightening tube fittings. Use one wrench
to hold one side of the connection stationary, while
loosening or tightening the other side of the connec-
tion with a second wrench.
The refrigerant must be recovered completely from
the system before opening any fitting or connection.
Open the fittings with caution, even after the refrig-
erant has been recovered. If any pressure is noticed
as a fitting is loosened, tighten the fitting and
recover the refrigerant from the system again.
Do not discharge refrigerant into the atmosphere.
Use an R-134a refrigerant recovery/recycling device
that meets SAE Standard J2210.
The refrigerant system will remain chemically sta-
ble as long as pure, moisture-free R-134a refrigerant
and refrigerant oil is used. Dirt, moisture, or air can
upset this chemical stability. Operational troubles or
serious damage can occur if foreign material is
present in the refrigerant system.
When it is necessary to open the refrigerant sys-
tem, have everything needed to service the system
ready. The refrigerant system should not be left open
to the atmosphere any longer than necessary. Cap or
plug all lines and fittings as soon as they are opened
to prevent the entrance of dirt and moisture. All lines
and components in parts stock should be capped or
sealed until they are to be installed.All tools, including the refrigerant recycling equip-
ment, the manifold gauge set, and test hoses should
be kept clean and dry. All tools and equipment must
be designed for R-134a refrigerant.
STANDARD PROCEDURE
STANDARD PROCEDURE - REFRIGERANT
SYSTEM SERVICE EQUIPMENT
WARNING: REVIEW THE WARNINGS AND CAU-
TIONS IN THE FRONT OF THIS SECTION BEFORE
PERFORMING THE FOLLOWING OPERATION.
(Refer to 24 - HEATING & AIR CONDITIONING/
PLUMBING - WARNING) (Refer to 24 - HEATING &
AIR CONDITIONING/PLUMBING - CAUTION)
When servicing the air conditioning system, a
R-134a refrigerant recovery/recycling/charging sta-
tion that meets SAE Standard J2210 must be used.
Contact an automotive service equipment supplier for
refrigerant recovery/recycling/charging equipment.
Refer to the operating instructions supplied by the
equipment manufacturer for proper care and use of
this equipment.
A manifold gauge set may be needed with some
recovery/recycling/charging equipment (Fig. 1). The
service hoses on the gauge set being used should
have manual (turn wheel), or automatic back-flow
valves at the service port connector ends. This will
prevent refrigerant from being released into the
atmosphere.
MANIFOLD GAUGE SET CONNECTIONS
CAUTION: Do not use an R-12 manifold gauge set
on an R-134a system. The refrigerants are not com-
patible and system damage will result.
LOW PRESSURE GAUGE HOSE The low pressure
hose (Blue with Black stripe) attaches to the suction
service port. This port is located on the suction line
between the accumulator outlet and the compressor.
HIGH PRESSURE GAUGE HOSE The high pres-
sure hose (Red with Black stripe) attaches to the dis-
charge service port. This port is located on the
discharge line between the compressor and the con-
denser inlet.
RECOVERY/RECYCLING/EVACUATION/CHARG-
ING HOSE The center manifold hose (Yellow, or
White, with Black stripe) is used to recover, evacu-
ate, and charge the refrigerant system. When the low
or high pressure valves on the manifold gauge set
are opened, the refrigerant in the system will escape
through this hose.
24 - 40 PLUMBINGKJ
PLUMBING (Continued)
used to charge the refrigerant system with R-134a
refrigerant. Refer to the operating instructions sup-
plied by the equipment manufacturer for proper care
and use of this equipment.
SPECIFICATIONS - CHARGE CAPACITY
The R-134a refrigerant system charge capacity for
this vehicle is 0.737 kilograms (1.63 pounds).
A/C COMPRESSOR
DESCRIPTION
DESCRIPTION
The air conditioning system uses a Sanden
PXF-18, reciprocating swash plate-type compressor
on all models. This compressor has a fixed displace-
ment of 180 cubic centimeters (10.984 cubic inches),
and has both the suction and discharge ports located
on the cylinder head. A label identifying the use of
R-134a refrigerant is located on the compressor.
DESCRIPTION - HIGH PRESSURE RELIEF
VALVE
A high pressure relief valve is located on the com-
pressor cylinder head, which is on the rear of the
compressor. This mechanical valve is designed to
vent refrigerant from the system to protect against
damage to the compressor and other system compo-
nents, caused by condenser air flow restriction or an
overcharge of refrigerant.
OPERATION
OPERATION
The compressor is driven by the engine through an
electric clutch, drive rotor and belt arrangement. The
compressor is lubricated by refrigerant oil that is cir-
culated throughout the refrigerant system with the
refrigerant.
The compressor draws in low-pressure refrigerant
vapor from the evaporator through its suction port. It
then compresses the refrigerant into a high-pressure,
high-temperature refrigerant vapor, which is then
pumped to the condenser through the compressor dis-
charge port.
The compressor cannot be repaired. If faulty or
damaged, the entire compressor assembly must be
replaced. The compressor clutch, pulley and clutch
coil are available for service.
OPERATION - HIGH PRESSURE RELIEF VALVE
The high pressure relief valve vents the system
when a discharge pressure of 3445 to 4135 kPa (500
to 600 psi) or above is reached. The valve closes
when a minimum discharge pressure of 2756 kPa
(400 psi) is reached.
The high pressure relief valve vents only enough
refrigerant to reduce the system pressure, and then
re-seats itself. The majority of the refrigerant is con-
served in the system. If the valve vents refrigerant, it
does not mean that the valve is faulty.
The high pressure relief valve is a factory-cali-
brated unit. The valve cannot be adjusted or
repaired, and must not be removed or otherwise dis-
turbed. The valve is only serviced as a part of the
compressor assembly.
DIAGNOSIS AND TESTING - A/C COMPRESSOR
NOISE
When investigating an air conditioning related
noise, you must first know the conditions under
which the noise occurs. These conditions include:
weather, vehicle speed, transmission in gear or neu-
tral, engine speed, engine temperature, and any
other special conditions. Noises that develop during
air conditioning operation can often be misleading.
For example: What sounds like a failed front bearing
or connecting rod, may be caused by loose bolts, nuts,
mounting brackets, or a loose compressor clutch
assembly.
Drive belts are speed sensitive. At different engine
speeds and depending upon belt tension, belts can
develop noises that are mistaken for a compressor
noise. Improper belt tension can cause a misleading
noise when the compressor clutch is engaged, which
may not occur when the compressor clutch is disen-
gaged. Check the serpentine drive belt condition and
tension as described in Cooling before beginning this
procedure.
(1) Select a quiet area for testing. Duplicate the
complaint conditions as much as possible. Switch the
compressor on and off several times to clearly iden-
tify the compressor noise. Listen to the compressor
while the clutch is engaged and disengaged. Probe
the compressor with an engine stethoscope or a long
screwdriver with the handle held to your ear to bet-
ter localize the source of the noise.
(2) Loosen all of the compressor mounting hard-
ware and retighten. Tighten the compressor clutch
mounting nut. Be certain that the clutch coil is
mounted securely to the compressor, and that the
clutch plate and rotor are properly aligned and have
the correct air gap. (Refer to 24 - HEATING & AIR
CONDITIONING/CONTROLS/A/C COMPRESSOR
CLUTCH - INSTALLATION)
24 - 42 PLUMBINGKJ
PLUMBING (Continued)
HVAC CONTROL ASSEMBLY WINDOW
DEFOGGER FUNCTION - DIAGNOSIS
AND TESTING, REAR..................8G-9
HVAC HOUSING - ASSEMBLY...........24-34
HVAC HOUSING - DISASSEMBLY........24-34
HVAC HOUSING - INSTALLATION........24-34
HVAC HOUSING - REMOVAL............24-33
HYDRAULIC LASH ADJUSTER -
DIAGNOSIS AND TESTING..........9-19,9-30
HYDRAULIC PRESSURE TEST -
DIAGNOSIS AND TESTING.............21-79
HYDRAULIC SCHEMATICS, SCHEMATICS
AND DIAGRAMS....................21-100
HYDROMETER TEST - STANDARD
PROCEDURE........................8F-11
IDENTIFICATION - DESCRIPTION,
FASTENER.........................Intro.-1
IDENTIFICATION AND INFORMATION -
DESCRIPTION, SECTION.............8W-01-6
IDENTIFICATION NUMBER -
DESCRIPTION, VEHICLE..............Intro.-8
IDLE AIR CONTROL MOTOR -
DESCRIPTION.......................14-35
IDLE AIR CONTROL MOTOR -
INSTALLATION.......................14-36
IDLE AIR CONTROL MOTOR -
OPERATION.........................14-35
IDLE AIR CONTROL MOTOR - REMOVAL . . 14-36
IDLER SHAFT - INSTALLATION...........9-77
IDLER SHAFT - REMOVAL...............9-77
IGNITION CIRCUIT SENSE -
DESCRIPTION.........................8E-13
IGNITION CIRCUIT SENSE - OPERATION . . 8E-15
IGNITION COIL - DESCRIPTION...........8I-9
IGNITION COIL - INSTALLATION.........8I-10
IGNITION COIL - OPERATION.............8I-9
IGNITION COIL - REMOVAL.............8I-10
IGNITION COIL CAPACITOR -
DESCRIPTION........................8I-16
IGNITION COIL CAPACITOR -
INSTALLATION.......................8I-16
IGNITION COIL CAPACITOR - OPERATION . . 8I-16
IGNITION COIL CAPACITOR - REMOVAL . . . 8I-16
IGNITION COIL RESISTANCE, 2.4L.........8I-2
IGNITION COIL RESISTANCE, 3.7L V-6.....8I-3
IGNITION CONTROL - DESCRIPTION.......8I-1
IGNITION CONTROL - OPERATION.........8I-1
IGNITION SWITCH - DESCRIPTION........19-8
IGNITION SWITCH - DESCRIPTION,
KEY-IN.............................19-10
IGNITION SWITCH - DIAGNOSIS AND
TESTING............................19-8
IGNITION SWITCH - DIAGNOSIS AND
TESTING, KEY-IN.....................19-10
IGNITION SWITCH INSTALLATION,
INSTALLATION........................19-9
IGNITION SWITCH REMOVAL, REMOVAL . . . 19-9
IGNITION SYSTEM - TORQUE............8I-3
IGNITION TIMING - SPECIFICATIONS......8I-2
IGNITION-OFF DRAW TEST - STANDARD
PROCEDURE........................8F-14
ILLUMINATION BULB - INSTALLATION,
COMPASS MINI-TRIP
.................8L-75
ILLUMINATION BULB - INSTALLATION,
HEATER-A/C CONTROL
................8L-78
ILLUMINATION BULB - INSTALLATION,
TRANSMISSION RANGE INDICATOR
......8L-83
ILLUMINATION BULB - REMOVAL,
COMPASS MINI-TRIP
.................8L-74
ILLUMINATION BULB - REMOVAL,
HEATER-A/C CONTROL
................8L-78
ILLUMINATION BULB - REMOVAL,
TRANSMISSION RANGE INDICATOR
......8L-82
IMMOBILIZER MODULE - DESCRIPTION,
SENTRY KEY
........................8E-15
IMMOBILIZER MODULE - INSTALLATION,
SENTRY KEY
........................8E-18
IMMOBILIZER MODULE - OPERATION,
SENTRY KEY
........................8E-16
IMMOBILIZER MODULE - REMOVAL,
SENTRY KEY
........................8E-17
IMPACT AIRBAG CONTROL MODULE -
DESCRIPTION, SIDE
..................8O-43
IMPACT AIRBAG CONTROL MODULE -
INSTALLATION, SIDE
.................8O-45
IMPACT AIRBAG CONTROL MODULE -
OPERATION, SIDE
....................8O-43IMPACT AIRBAG CONTROL MODULE -
REMOVAL, SIDE.....................8O-44
IMPACT SENSOR - DESCRIPTION,
FRONT.............................8O-21
IMPACT SENSOR - INSTALLATION,
FRONT.............................8O-22
IMPACT SENSOR - OPERATION, FRONT . . . 8O-21
IMPACT SENSOR - REMOVAL, FRONT....8O-22
INCORRECT FLUID LEVEL - DIAGNOSIS
AND TESTING, EFFECTS OF............21-125
INDICATOR - DESCRIPTION, ABS........8J-11
INDICATOR - DESCRIPTION, AIRBAG.....8J-12
INDICATOR - DESCRIPTION, BRAKE/
PARK BRAKE........................8J-13
INDICATOR - DESCRIPTION, CHARGING . . . 8J-15
INDICATOR - DESCRIPTION, COOLANT
LOW...............................8J-15
INDICATOR - DESCRIPTION, CRUISE.....8J-16
INDICATOR - DESCRIPTION, DOOR AJAR . . 8J-17
INDICATOR - DESCRIPTION, FOUR LOW
MODE.............................8J-29
INDICATOR - DESCRIPTION, FRONT FOG
LAMP..............................8J-19
INDICATOR - DESCRIPTION, FULL TIME . . . 8J-29
INDICATOR - DESCRIPTION, GATE AJAR . . 8J-20
INDICATOR - DESCRIPTION, GLASS
AJAR..............................8J-21
INDICATOR - DESCRIPTION, HIGH BEAM . . 8J-22
INDICATOR - DESCRIPTION, LOW FUEL . . . 8J-22
INDICATOR - DESCRIPTION, LOW OIL
PRESSURE..........................8J-23
INDICATOR - DESCRIPTION, OVERDRIVE
OFF ...............................8J-26
INDICATOR - DESCRIPTION, PART TIME . . 8J-29
INDICATOR - DESCRIPTION, REAR FOG
LAMP..............................8J-27
INDICATOR - DESCRIPTION, SEATBELT . . . 8J-27
INDICATOR - DESCRIPTION, SECURITY . . . 8J-28
INDICATOR - DESCRIPTION, SKIS........8J-31
INDICATOR - DESCRIPTION, TRANS
TEMP..............................8J-33
INDICATOR - DESCRIPTION, TURN
SIGNAL............................8J-34
INDICATOR - DESCRIPTION, WAIT-TO-
START .............................8J-35
INDICATOR - DESCRIPTION, WASHER
FLUID..............................8J-35
INDICATOR - DESCRIPTION, WATER-IN-
FUEL..............................8J-37
INDICATOR - DIAGNOSIS AND TESTING,
BRAKE.............................8J-14
INDICATOR - DIAGNOSIS AND TESTING,
WASHER FLUID......................8J-36
INDICATOR - OPERATION, ABS..........8J-11
INDICATOR - OPERATION, AIRBAG.......8J-12
INDICATOR - OPERATION, BRAKE/PARK
BRAKE.............................8J-13
INDICATOR - OPERATION, CHARGING....8J-15
INDICATOR - OPERATION, COOLANT
LOW...............................8J-16
INDICATOR - OPERATION, CRUISE.......8J-17
INDICATOR - OPERATION, DOOR AJAR . . . 8J-17
INDICATOR - OPERATION, FOUR LOW
MODE.............................8J-30
INDICATOR - OPERATION, FRONT FOG
LAMP..............................8J-19
INDICATOR - OPERATION, FULL TIME....8J-30
INDICATOR - OPERATION, GATE AJAR....8J-20
INDICATOR - OPERATION, GLASS AJAR . . . 8J-21
INDICATOR - OPERATION, HIGH BEAM
....8J-22
INDICATOR - OPERATION, LOW FUEL
.....8J-22
INDICATOR - OPERATION, LOW OIL
PRESSURE
..........................8J-23
INDICATOR - OPERATION, OVERDRIVE
OFF
...............................8J-26
INDICATOR - OPERATION, PART TIME
....8J-29
INDICATOR - OPERATION, REAR FOG
LAMP
..............................8J-27
INDICATOR - OPERATION, SEATBELT
.....8J-28
INDICATOR - OPERATION, SECURITY
.....8J-28
INDICATOR - OPERATION, SKIS
.........8J-31
INDICATOR - OPERATION, TRANS TEMP
. . 8J-34
INDICATOR - OPERATION, TURN SIGNAL
. . 8J-34
INDICATOR - OPERATION, WAIT-TO-
START
.............................8J-35
INDICATOR - OPERATION, WASHER
FLUID
..............................8J-36INDICATOR - OPERATION, WATER-IN-
FUEL..............................8J-37
INDICATOR ILLUMINATION BULB -
INSTALLATION, TRANSMISSION
RANGE.............................8L-83
INDICATOR ILLUMINATION BULB -
REMOVAL, TRANSMISSION RANGE......8L-82
INDICATOR LAMP (MIL) - DESCRIPTION,
MALFUNCTION.......................8J-24
INDICATOR LAMP (MIL) - OPERATION,
MALFUNCTION.......................8J-24
INDICATOR TEST - STANDARD
PROCEDURE, BUILT-IN................8F-10
INDICATORS - DIAGNOSIS AND
TESTING, TREAD WEAR................22-8
INFLATION - DIAGNOSIS AND TESTING,
TIRE................................22-7
INITIAL OPERATION - STANDARD
PROCEDURE, POWER STEERING
PUMP.............................19-18
INITIALIZATION - STANDARD
PROCEDURE, SKIS....................8Q-8
INJECTION - DESCRIPTION, FUEL........14-29
INJECTOR - DESCRIPTION, FUEL........14-33
INJECTOR - DIAGNOSIS AND TESTING,
FUEL..............................14-33
INJECTOR - OPERATION, FUEL..........14-33
INLET FILTER - INSTALLATION..........14-28
INLET FILTER - REMOVAL..............14-28
INPUT - OPERATION, ASD SENSE - PCM . . . 8I-4
INPUT CLUTCH ASSEMBLY - ASSEMBLY . 21-138
INPUT CLUTCH ASSEMBLY -
DESCRIPTION......................21-133
INPUT CLUTCH ASSEMBLY -
DISASSEMBLY......................21-135
INPUT CLUTCH ASSEMBLY - OPERATION . 21-135
INPUT SPEED SENSOR - DESCRIPTION . . 21-143
INPUT SPEED SENSOR - INSTALLATION . 21-143
INPUT SPEED SENSOR - OPERATION....21-143
INPUT SPEED SENSOR - REMOVAL.....21-143
INSTRUMENT CLUSTER - ASSEMBLY.....8J-10
INSTRUMENT CLUSTER - DESCRIPTION . . . 8J-2
INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING........................8J-7
INSTRUMENT CLUSTER - DISASSEMBLY . . . 8J-9
INSTRUMENT CLUSTER - INSTALLATION . . 8J-11
INSTRUMENT CLUSTER - OPERATION.....8J-4
INSTRUMENT CLUSTER - REMOVAL......8J-9
INSTRUMENT PANEL ANTENNA CABLE -
INSTALLATION.......................8A-8
INSTRUMENT PANEL ANTENNA CABLE -
REMOVAL...........................8A-7
INSTRUMENT PANEL ASSEMBLY -
INSTALLATION......................23-151
INSTRUMENT PANEL ASSEMBLY -
REMOVAL.........................23-149
INSTRUMENT PANEL CENTER BEZEL -
INSTALLATION......................23-154
INSTRUMENT PANEL CENTER BEZEL -
REMOVAL.........................23-154
INSTRUMENT PANEL DRIVER SIDE
BEZELS - INSTALLATION..............23-154
INSTRUMENT PANEL DRIVER SIDE
BEZELS - REMOVAL.................23-153
INSTRUMENT PANEL END CAP -
INSTALLATION
......................23-153
INSTRUMENT PANEL END CAP -
REMOVAL
.........................23-153
INSTRUMENT PANEL PASSENGER SIDE
BEZEL - INSTALLATION
...............23-154
INSTRUMENT PANEL PASSENGER SIDE
BEZEL - REMOVAL
..................23-154
INSTRUMENT PANEL TOP COVER -
INSTALLATION
......................23-153
INSTRUMENT PANEL TOP COVER -
REMOVAL
.........................23-152
INTAKE AIR TEMPERATURE SENSOR -
DESCRIPTION
.......................14-36
INTAKE AIR TEMPERATURE SENSOR -
INSTALLATION
.......................14-38
INTAKE AIR TEMPERATURE SENSOR -
OPERATION
.........................14-36
INTAKE AIR TEMPERATURE SENSOR -
REMOVAL
..........................14-37
INTAKE MANIFOLD - DESCRIPTION
.......9-68
INTAKE MANIFOLD - INSTALLATION
.......9-69
INTAKE MANIFOLD - REMOVAL
..........9-68
KJINDEX 13
Description Group-Page Description Group-Page Description Group-Page
MOTOR - OPERATION, IDLE AIR
CONTROL..........................14-35
MOTOR - OPERATION, REAR WIPER.....8R-41
MOTOR - REMOVAL, BLOWER..........24-30
MOTOR - REMOVAL, DRIVE...........23-182
MOTOR - REMOVAL, HEADLAMP
LEVELING..........................8L-36
MOTOR - REMOVAL, IDLE AIR CONTROL . . 14-36
MOTOR - REMOVAL, REAR WIPER......8R-42
MOTOR - REMOVAL, STARTER..........8F-39
MOTOR - REMOVAL, WINDOW..........8N-22
MOTOR, GAS POWERED - STARTER......8F-39
MOTOR RELAY - DESCRIPTION,
BLOWER...........................24-20
MOTOR RELAY - DESCRIPTION,
STARTER ...........................8F-41
MOTOR RELAY - DIAGNOSIS AND
TESTING, BLOWER...................24-21
MOTOR RELAY - INSTALLATION,
BLOWER...........................24-22
MOTOR RELAY - INSTALLATION,
STARTER ...........................8F-43
MOTOR RELAY - OPERATION, BLOWER . . . 24-20
MOTOR RELAY - OPERATION, STARTER . . . 8F-42
MOTOR RELAY - REMOVAL, BLOWER....24-21
MOTOR RELAY - REMOVAL, STARTER....8F-43
MOTOR RESISTOR - DESCRIPTION,
BLOWER...........................24-22
MOTOR RESISTOR - DIAGNOSIS AND
TESTING, BLOWER.....................24-22
MOTOR RESISTOR - INSTALLATION,
BLOWER...........................24-22
MOTOR RESISTOR - OPERATION,
BLOWER...........................24-22
MOTOR RESISTOR - REMOVAL,
BLOWER...........................24-22
MOTOR SWITCH - DESCRIPTION,
BLOWER...........................24-23
MOTOR SWITCH - DIAGNOSIS AND
TESTING, BLOWER...................24-23
MOTOR SWITCH - INSTALLATION,
BLOWER...........................24-23
MOTOR SWITCH - OPERATION, BLOWER . . 24-23
MOTOR SWITCH - REMOVAL, BLOWER . . . 24-23
MOUNT - INSTALLATION, FRONT.........9-57
MOUNT - INSTALLATION, REAR..........9-57
MOUNT - REMOVAL, FRONT.............9-56
MOUNT - REMOVAL, REAR..............9-57
MOUNTED STOP LAMP BULB -
INSTALLATION, CENTER HIGH..........8L-19
MOUNTED STOP LAMP BULB -
REMOVAL, CENTER HIGH..............8L-18
MOUNTED STOP LAMP UNIT -
INSTALLATION, CENTER HIGH..........8L-19
MOUNTED STOP LAMP UNIT -
REMOVAL, CENTER HIGH..............8L-19
MOUNTING - STANDARD PROCEDURE,
MATCH .............................22-3
MOUNTING - STANDARD PROCEDURE,
WHEEL............................22-10
MOUNTING BRACKET - INSTALLATION,
PASSENGER AIRBAG.................8O-31
MOUNTING BRACKET - REMOVAL,
PASSENGER AIRBAG.................8O-31
MUFFLER - DESCRIPTION...............11-4
MUFFLER - INSTALLATION
..............11-5
MUFFLER - REMOVAL
..................11-5
MULTI-FUNCTION SWITCH -
DESCRIPTION
.......................8L-46
MULTI-FUNCTION SWITCH - DIAGNOSIS
AND TESTING
.......................8L-50
MULTI-FUNCTION SWITCH -
INSTALLATION
.......................8L-53
MULTI-FUNCTION SWITCH - OPERATION
. . 8L-48
MULTI-FUNCTION SWITCH - REMOVAL
. . . 8L-53
NAME PLATES - INSTALLATION,
EXTERIOR
.........................23-141
NAME PLATES - REMOVAL, EXTERIOR
. . . 23-140
NOISE - DIAGNOSIS AND TESTING, A/C
COMPRESSOR
.......................24-42
NOISE - DIAGNOSIS AND TESTING,
WIND
...............................23-3
NOISE DIAGNOSIS, DIAGNOSIS AND
TESTING - WATER DRAINAGE AND
WIND
.............................23-176
NOISE OR VIBRATION - DIAGNOSIS AND
TESTING, TIRE
.......................22-8NOISE SUPPRESSION GROUND STRAP -
DESCRIPTION, RADIO..................8A-9
NOISE SUPPRESSION GROUND STRAP -
INSTALLATION, RADIO................8A-11
NOISE SUPPRESSION GROUND STRAP -
OPERATION, RADIO..................8A-10
NOISE SUPPRESSION GROUND STRAP -
REMOVAL, RADIO....................8A-10
NON-DEPLOYED SUPPLEMENTAL
RESTRAINTS - STANDARD
PROCEDURE, HANDLING...............8O-6
NON-MONITORED CIRCUITS -
DESCRIPTION.......................25-20
NOZZLE - DESCRIPTION, FRONT
WASHER...........................8R-11
NOZZLE - DESCRIPTION, REAR WASHER . 8R-36
NOZZLE - INSTALLATION, FRONT
WASHER...........................8R-11
NOZZLE - INSTALLATION, REAR
WASHER...........................8R-37
NOZZLE - OPERATION, FRONT WASHER . . 8R-11
NOZZLE - OPERATION, REAR WASHER . . . 8R-36
NOZZLE - REMOVAL, FRONT WASHER....8R-11
NOZZLE - REMOVAL, REAR WASHER....8R-36
NUMBER - DESCRIPTION, VEHICLE
IDENTIFICATION....................Intro.-8
NV1500 - ASSEMBLY, MANUAL.........21-13
NV1500 - CLEANING, MANUAL..........21-10
NV1500 - DESCRIPTION, MANUAL........21-1
NV1500 - DISASSEMBLY, MANUAL........21-4
NV1500 - INSPECTION, MANUAL..........21-11
NV1500 - INSTALLATION, EXTENSION
HOUSING SEAL......................21-32
NV1500 - INSTALLATION, MANUAL......21-29
NV1500 - MANUAL...................21-30
NV1500 - OPERATION, MANUAL..........21-1
NV1500 - REMOVAL, EXTENSION
HOUSING SEAL......................21-32
NV1500 - REMOVAL, MANUAL...........21-3
NV1500 - SPECIFICATIONS.............21-30
NV231 - ASSEMBLY, TRANSFER CASE . . . 21-194
NV231 - CLEANING, TRANSFER CASE . . . 21-190
NV231 - DESCRIPTION, TRANSFER CASE . . . 0-3
NV231 - DESCRIPTION, TRANSFER CASE . 21-178
NV231 - DIAGNOSIS AND TESTING,
TRANSFER CASE....................21-180
NV231 - DISASSEMBLY, TRANSFER
CASE.............................21-182
NV231 - INSPECTION, TRANSFER CASE . . 21-190
NV231 - INSTALLATION, TRANSFER
CASE.............................21-205
NV231 - OPERATION, TRANSFER CASE . . 21-179
NV231 - REMOVAL, TRANSFER CASE....21-181
NV231 - TRANSFER CASE.............21-206
NV242 - ASSEMBLY, TRANSFER CASE . . . 21-230
NV242 - CLEANING, TRANSFER CASE . . . 21-227
NV242 - DESCRIPTION, TRANSFER CASE . . . 0-3
NV242 - DESCRIPTION, TRANSFER CASE . 21-215
NV242 - DIAGNOSIS AND TESTING,
TRANSFER CASE....................21-216
NV242 - DISASSEMBLY, TRANSFER
CASE.............................21-218
NV242 - INSPECTION, TRANSFER CASE . . 21-228
NV242 - INSTALLATION, TRANSFER
CASE.............................21-243
NV242 - OPERATION, TRANSFER CASE . . 21-215
NV242 - REMOVAL, TRANSFER CASE....21-217
NV242 - TRANSFER CASE.............21-244
NV242 TRANSFER CASE,
SPECIFICATIONS....................21-244
NV3550 - ASSEMBLY, MANUAL.........21-48
NV3550 - CLEANING, MANUAL..........21-46
NV3550 - DESCRIPTION, MANUAL.......21-33
NV3550 - DISASSEMBLY, MANUAL.......21-35
NV3550 - INSPECTION, MANUAL........21-46
NV3550 - INSTALLATION, EXTENSION
HOUSING BUSHING...................21-74
NV3550 - INSTALLATION, EXTENSION
HOUSING SEAL......................21-74
NV3550 - INSTALLATION, MANUAL......21-70
NV3550 - MANUAL...................21-71
NV3550 - OPERATION, MANUAL
.........21-33
NV3550 - REMOVAL, EXTENSION
HOUSING BUSHING
...................21-73
NV3550 - REMOVAL, EXTENSION
HOUSING SEAL
......................21-74
NV3550 - REMOVAL, MANUAL
..........21-34
ODOMETER - DESCRIPTION
............8J-25ODOMETER - OPERATION..............8J-25
OFF INDICATOR - DESCRIPTION,
OVERDRIVE.........................8J-26
OFF INDICATOR - OPERATION,
OVERDRIVE.........................8J-26
OIL - DESCRIPTION, REFRIGERANT......24-53
OIL - OPERATION, REFRIGERANT........24-54
OIL - STANDARD PROCEDURE, ENGINE....9-61
OIL FILTER - INSTALLATION.............9-63
OIL FILTER - REMOVAL.................9-63
OIL GALLERY PLUGS - STANDARD
PROCEDURE, ENGINE CORE.............9-10
OIL LEAK - DIAGNOSIS AND TESTING,
ENGINE.............................9-60
OIL LEVEL - STANDARD PROCEDURE,
REFRIGERANT.......................24-54
OIL PAN - CLEANING..................9-63
OIL PAN - DESCRIPTION................9-63
OIL PAN - INSPECTION.................9-63
OIL PAN - INSTALLATION...............9-64
OIL PAN - REMOVAL...................9-63
OIL PRESSURE - DIAGNOSIS AND
TESTING, ENGINE.....................9-60
OIL PRESSURE INDICATOR -
DESCRIPTION, LOW..................8J-23
OIL PRESSURE INDICATOR -
OPERATION, LOW....................8J-23
OIL PRESSURE SENSOR/SWITCH -
DESCRIPTION........................9-65
OIL PRESSURE SENSOR/SWITCH -
INSTALLATION........................9-65
OIL PRESSURE SENSOR/SWITCH -
OPERATION..........................9-65
OIL PRESSURE SENSOR/SWITCH -
REMOVAL...........................9-65
OIL PUMP - ASSEMBLY................9-67
OIL PUMP - ASSEMBLY..............21-151
OIL PUMP - CLEANING...............21-150
OIL PUMP - DESCRIPTION............21-147
OIL PUMP - DISASSEMBLY.............9-65
OIL PUMP - DISASSEMBLY............21-149
OIL PUMP - INSPECTION...............9-66
OIL PUMP - INSPECTION.............21-150
OIL PUMP - INSTALLATION.............9-67
OIL PUMP - OPERATION..............21-147
OIL PUMP - REMOVAL.................9-65
OIL PUMP FRONT SEAL - INSTALLATION . 21-152
OIL PUMP FRONT SEAL - REMOVAL....21-152
OIL PUMP VOLUME CHECK - STANDARD
PROCEDURE.......................21-148
OIL SEAL - FRONT - INSTALLATION,
CRANKSHAFT........................9-47
OIL SEAL - FRONT - REMOVAL,
CRANKSHAFT........................9-46
OIL SEAL - REAR - INSTALLATION,
CRANKSHAFT........................9-48
OIL SEAL - REAR - REMOVAL,
CRANKSHAFT........................9-48
ON-BOARD DIAGNOSTICS (OBD) -
DIAGNOSIS AND TESTING...............7-3
ON/OFF RELAY - DESCRIPTION, WIPER . . . 8R-25
ON/OFF RELAY - DIAGNOSIS AND
TESTING, WIPER.....................8R-26
ON/OFF RELAY - INSTALLATION, WIPER . . 8R-26
ON/OFF RELAY - OPERATION, WIPER....8R-25
ON/OFF RELAY - REMOVAL, WIPER......8R-26
OPEN-CIRCUIT VOLTAGE TEST -
STANDARD PROCEDURE...............8F-12
OPENING DIMENSIONS -
SPECIFICATIONS....................23-111
OPENING FLARE MOLDINGS -
INSTALLATION, FRONT WHEEL.........23-145
OPENING FLARE MOLDINGS -
INSTALLATION, REAR WHEEL..........23-145
OPENING FLARE MOLDINGS -
REMOVAL, FRONT WHEEL............23-145
OPENING FLARE MOLDINGS -
REMOVAL, REAR WHEEL.............23-145
OPENING REINFORCEMENT -
INSTALLATION, GRILLE...............23-142
OPENING REINFORCEMENT - REMOVAL,
GRILLE
...........................23-142
OPENING TRIM LACE - INSTALLATION
. . . 23-180
OPENING TRIM LACE - REMOVAL
......23-180
OPENING WEATHERSTRIP -
INSTALLATION, SWING GATE
..........23-186
OPENING WEATHERSTRIP - REMOVAL,
SWING GATE
.......................23-186
KJINDEX 17
Description Group-Page Description Group-Page Description Group-Page
PRIMARY WEATHERSTRIP - REMOVAL,
DOOR............................23-185
PROGRAMING - STANDARD
PROCEDURE, RKE TRANSMITTER........8N-9
PROGRAMMING - STANDARD
PROCEDURE, PCM/SKIM................8E-1
PROGRAMMING - STANDARD
PROCEDURE, SENTRY KEY
TRANSPONDER.......................8Q-8
PROPELLER SHAFT - DIAGNOSIS AND
TESTING.............................3-1
PROPELLER SHAFT - FRONT -
INSTALLATION.........................3-6
PROPELLER SHAFT - FRONT - REMOVAL . . . 3-6
PROPELLER SHAFT - REAR -
INSTALLATION.........................3-7
PROPELLER SHAFT - REAR - REMOVAL....3-7
PROPELLER SHAFT ANGLE - STANDARD
PROCEDURES.........................3-3
PROPELLER SHAFT, SPECIFICATIONS.......3-6
PROPORTIONING VALVE - DIAGNOSIS
AND TESTING........................5-20
PULLEY - DESCRIPTION, GENERATOR
DECOUPLER........................8F-26
PULLEY - INSTALLATION..............19-23
PULLEY - INSTALLATION, GENERATOR
DECOUPLER........................8F-30
PULLEY - OPERATION, GENERATOR
DECOUPLER........................8F-27
PULLEY - REMOVAL..................19-23
PULLEY - REMOVAL, GENERATOR
DECOUPLER........................8F-27
PUMP - ASSEMBLY, OIL................9-67
PUMP - ASSEMBLY, OIL..............21-151
PUMP - CLEANING, OIL..............21-150
PUMP - DESCRIPTION................19-17
PUMP - DESCRIPTION, FUEL...........14-15
PUMP - DESCRIPTION, LEAK DETECTION . 25-27
PUMP - DESCRIPTION, OIL............21-147
PUMP - DESCRIPTION, WATER..........7-29
PUMP - DISASSEMBLY, OIL.............9-65
PUMP - DISASSEMBLY, OIL...........21-149
PUMP - INITIAL OPERATION -
STANDARD PROCEDURE, POWER
STEERING..........................19-18
PUMP - INSPECTION, OIL...............9-66
PUMP - INSPECTION, OIL.............21-150
PUMP - INSTALLATION, LEAK
DETECTION.........................25-28
PUMP - INSTALLATION, OIL.............9-67
PUMP - OPERATION..................19-17
PUMP - OPERATION, FUEL.............14-15
PUMP - OPERATION, LEAK DETECTION . . . 25-28
PUMP - OPERATION, OIL.............21-147
PUMP - OPERATION, WATER............7-30
PUMP - REMOVAL, LEAK DETECTION....25-28
PUMP - REMOVAL, OIL.................9-65
PUMP AMPERAGE TEST - DIAGNOSIS
AND TESTING, FUEL..................14-16
PUMP CAPACITY TEST - DIAGNOSIS
AND TESTING, FUEL..................14-15
PUMP FRONT SEAL - INSTALLATION,
OIL...............................21-152
PUMP FRONT SEAL - REMOVAL, OIL....21-152
PUMP MODULE - DESCRIPTION, FUEL....14-18
PUMP MODULE - INSTALLATION, FUEL . . . 14-19
PUMP MODULE - OPERATION, FUEL.....14-18
PUMP MODULE - REMOVAL, FUEL.......14-18
PUMP PRESSURE TEST - DIAGNOSIS
AND TESTING, FUEL..................14-15
PUMP RELAY - DESCRIPTION, FUEL.....14-34
PUMP RELAY - DIAGNOSIS AND
TESTING, FUEL......................14-34
PUMP RELAY - INSTALLATION, FUEL.....14-34
PUMP RELAY - OPERATION, FUEL.......14-34
PUMP RELAY - REMOVAL, FUEL........14-34
PUMP RELAYS - DIAGNOSIS AND
TESTING, ASD AND FUEL...............8I-4
PUMP, SPECIAL TOOLS - POWER
STEERING..........................19-20
PUMP VOLUME CHECK - STANDARD
PROCEDURE, OIL...................21-148
PUMP/MOTOR - DESCRIPTION, WASHER
. 8R-18
PUMP/MOTOR - INSTALLATION,
WASHER
...........................8R-20
PUMP/MOTOR - OPERATION, WASHER
. . . 8R-19
PUMP/MOTOR - REMOVAL, WASHER
....8R-19
QUARTER TRIM PANEL - INSTALLATION
. 23-159QUARTER TRIM PANEL - REMOVAL.....23-159
QUARTER WINDOW - INSTALLATION....23-172
QUARTER WINDOW - REMOVAL........23-172
QUICK CONNECT FITTING -
DESCRIPTION.......................14-10
QUICK LEARN - STANDARD
PROCEDURE, TCM...................8E-21
QUICK-CONNECT FITTINGS - STANDARD
PROCEDURE........................14-10
RACK - INSTALLATION, LUGGAGE......23-144
RACK - REMOVAL, LUGGAGE..........23-144
RADIAL-PLY TIRES - DESCRIPTION.......22-6
RADIATOR - CLEANING.................7-24
RADIATOR - DESCRIPTION..............7-22
RADIATOR - FAN - VISCOUS - CLEANING . . 7-29
RADIATOR - FAN - VISCOUS -
DESCRIPTION........................7-27
RADIATOR - FAN - VISCOUS -
INSPECTION.........................7-29
RADIATOR - FAN - VISCOUS -
INSTALLATION........................7-29
RADIATOR - FAN - VISCOUS -
OPERATION..........................7-27
RADIATOR - FAN - VISCOUS - REMOVAL . . . 7-28
RADIATOR - INSPECTION...............7-24
RADIATOR - INSTALLATION.............7-24
RADIATOR - REMOVAL.................7-23
RADIATOR CROSSMEMBER -
INSTALLATION......................23-146
RADIATOR CROSSMEMBER - REMOVAL . 23-146
RADIATOR FAN - ELECTRIC -
DESCRIPTION........................7-26
RADIATOR FAN - ELECTRIC -
INSTALLATION........................7-27
RADIATOR FAN - ELECTRIC -
OPERATION..........................7-26
RADIATOR FAN - ELECTRIC - REMOVAL . . . 7-26
RADIATOR PRESSURE CAP - CLEANING . . . 7-25
RADIATOR PRESSURE CAP -
DESCRIPTION........................7-25
RADIATOR PRESSURE CAP - DIAGNOSIS
AND TESTING........................7-25
RADIATOR PRESSURE CAP -
INSPECTION.........................7-25
RADIATOR PRESSURE CAP - OPERATION . . 7-25
RADIO - DESCRIPTION.................8A-8
RADIO - INSTALLATION................8A-9
RADIO - OPERATION...................8A-8
RADIO - REMOVAL....................8A-9
RADIO NOISE SUPPRESSION GROUND
STRAP - DESCRIPTION.................8A-9
RADIO NOISE SUPPRESSION GROUND
STRAP - INSTALLATION...............8A-11
RADIO NOISE SUPPRESSION GROUND
STRAP - OPERATION.................8A-10
RADIO NOISE SUPPRESSION GROUND
STRAP - REMOVAL...................8A-10
RAIL - DESCRIPTION, FUEL............14-21
RAIL - INSTALLATION, FUEL............14-24
RAIL - OPERATION, FUEL..............14-21
RAIL - REMOVAL, FUEL...............14-22
RAIL WEATHERSTRIP/RETAINER -
INSTALLATION, SIDE.................23-186
RAIL WEATHERSTRIP/RETAINER -
REMOVAL, SIDE....................23-186
RAMP - INSTALLATION, WIPER ARM
PARK..............................8R-43
RAMP - REMOVAL, WIPER ARM PARK . . . 8R-43
RANGE INDICATOR ILLUMINATION BULB
- INSTALLATION, TRANSMISSION........8L-83
RANGE INDICATOR ILLUMINATION BULB
- REMOVAL, TRANSMISSION
...........8L-82
RANGE SENSOR - DESCRIPTION,
TRANSMISSION
.....................21-168
RANGE SENSOR - OPERATION,
TRANSMISSION
.....................21-168
RATINGS, GAS ENGINES - GENERATOR
. . . 8F-23
RBI AXLE - INSTALLATION, 198
..........5-28
RBI AXLE - REMOVAL, 198
..............5-27
READING LAMP BULB - INSTALLATION
. . . 8L-79
READING LAMP BULB - REMOVAL
.......8L-79
READING LAMP SWITCH -
INSTALLATION
.......................8L-80
READING LAMP SWITCH - REMOVAL
.....8L-80
READING LAMP UNIT - INSTALLATION
. . . 8L-81
READING LAMP UNIT - REMOVAL
.......8L-81
REAR - DESCRIPTION
..................2-16REAR - INSTALLATION, CRANKSHAFT
OIL SEAL............................9-48
REAR - INSTALLATION, PROPELLER
SHAFT...............................3-7
REAR - INSTALLATION, SEAT..........23-168
REAR - INSTALLATION, SEAT BACK.....23-168
REAR - INSTALLATION, SEAT BACK
COVER............................23-169
REAR - INSTALLATION, SEAT BACK
CUSHION..........................23-170
REAR - INSTALLATION, SEAT BACK
FRAME............................23-171
REAR - INSTALLATION, SEAT CUSHION . . 23-171
REAR - REMOVAL, CRANKSHAFT OIL
SEAL...............................9-48
REAR AXLE - 198RBI - DESCRIPTION.....3-49
REAR AXLE - 198RBI - INSTALLATION.....3-54
REAR AXLE - 198RBI - OPERATION.......3-49
REAR AXLE - 198RBI - REMOVAL........3-54
REAR AXLE - 8 1/4 - ADJUSTMENTS......3-92
REAR AXLE - 8 1/4 - DESCRIPTION.......3-86
REAR AXLE - 8 1/4 - INSTALLATION......3-91
REAR AXLE - 8 1/4 - OPERATION.........3-86
REAR AXLE - 8 1/4 - REMOVAL..........3-91
REAR AXLE - SPECIFICATIONS...........3-62
REAR AXLE, SPECIAL TOOLS............3-63
REAR AXLE, SPECIFICATIONS............3-98
REAR BRAKE HOSE - INSTALLATION......5-10
REAR BRAKE HOSE - REMOVAL...........5-9
REAR CENTER SEAT BELT &
RETRACTOR - INSTALLATION...........8O-33
REAR CENTER SEAT BELT &
RETRACTOR - REMOVAL..............8O-32
REAR CHECK VALVE - DESCRIPTION.....8R-34
REAR CHECK VALVE - INSTALLATION....8R-35
REAR CHECK VALVE - OPERATION.......8R-34
REAR CHECK VALVE - REMOVAL........8R-34
REAR CROSSMEMBER - INSTALLATION....13-7
REAR CROSSMEMBER - REMOVAL.......13-7
REAR DOOR OUTER BELT MOLDING -
INSTALLATION......................23-186
REAR DOOR OUTER BELT MOLDING -
REMOVAL.........................23-186
REAR DOOR SCUFF PLATE -
INSTALLATION......................23-160
REAR DOOR SCUFF PLATE - REMOVAL . . 23-160
REAR DRUM BRAKE - ADJUSTMENT......5-12
REAR DRUM BRAKE - DESCRIPTION......5-10
REAR DRUM BRAKE - OPERATION........5-11
REAR FASCIA - INSTALLATION...........13-2
REAR FASCIA - REMOVAL...............13-2
REAR FASCIA SUPPORT - INSTALLATION . . 13-3
REAR FASCIA SUPPORT - REMOVAL......13-3
REAR FOG LAMP INDICATOR -
DESCRIPTION.......................8J-27
REAR FOG LAMP INDICATOR -
OPERATION.........................8J-27
REAR FOG LAMP RELAY - DESCRIPTION . . 8L-56
REAR FOG LAMP RELAY - DIAGNOSIS
AND TESTING.......................8L-57
REAR FOG LAMP RELAY -
INSTALLATION.......................8L-58
REAR FOG LAMP RELAY - OPERATION . . . 8L-57
REAR FOG LAMP RELAY - REMOVAL.....8L-58
REAR GLASS HEATING GRID REPAIR -
STANDARD PROCEDURE...............8G-4
REAR HVAC CONTROL ASSEMBLY
WINDOW DEFOGGER FUNCTION -
DIAGNOSIS AND TESTING..............8G-9
REAR LAMP BULB - INSTALLATION......8L-59
REAR LAMP BULB - REMOVAL..........8L-58
REAR LAMP UNIT - INSTALLATION......8L-60
REAR LAMP UNIT - REMOVAL..........8L-59
REAR MOUNT - INSTALLATION..........9-57
REAR MOUNT - REMOVAL..............9-57
REAR OUTBOARD SEAT BELT &
RETRACTOR - INSTALLATION...........8O-34
REAR OUTBOARD SEAT BELT &
RETRACTOR - REMOVAL..............8O-33
REAR OUTPUT SHAFT SEAL -
INSTALLATION
......................21-212
REAR OUTPUT SHAFT SEAL - REMOVAL
. 21-210
REAR SEAL AREA LEAKS - DIAGNOSIS
AND TESTING
........................9-61
REAR SEAT BACK LATCH / LOCK -
INSTALLATION, FOLDING
.............23-170
REAR SEAT BACK LATCH / LOCK -
REMOVAL, FOLDING
.................23-170
20 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page
RELAY - OPERATION, FRONT FOG LAMP . . 8L-22
RELAY - OPERATION, FUEL PUMP.......14-34
RELAY - OPERATION, HEADLAMP HIGH
BEAM..............................8L-33
RELAY - OPERATION, HEADLAMP LOW
BEAM..............................8L-39
RELAY - OPERATION, PARK LAMP.......8L-54
RELAY - OPERATION, REAR FOG LAMP . . . 8L-57
RELAY - OPERATION, REAR WINDOW
DEFOGGER..........................8G-6
RELAY - OPERATION, STARTER MOTOR . . . 8F-42
RELAY - OPERATION, TRAILER TOW.....8L-62
RELAY - OPERATION, TRANSMISSION
CONTROL.........................21-168
RELAY - OPERATION, WIPER HIGH/LOW . . 8R-23
RELAY - OPERATION, WIPER ON/OFF....8R-25
RELAY - REMOVAL................8W-97-14
RELAY - REMOVAL, A/C COMPRESSOR
CLUTCH............................24-16
RELAY - REMOVAL, AMPLIFIER CHOKE....8A-4
RELAY - REMOVAL, BLOWER MOTOR....24-21
RELAY - REMOVAL, CLUTCH SWITCH
OVERRIDE...........................6-10
RELAY - REMOVAL, DAYTIME RUNNING
LAMP..............................8L-21
RELAY - REMOVAL, DOOR LOCK.........8N-6
RELAY - REMOVAL, FRONT FOG LAMP . . . 8L-24
RELAY - REMOVAL, FUEL PUMP........14-34
RELAY - REMOVAL, HEADLAMP HIGH
BEAM..............................8L-34
RELAY - REMOVAL, HEADLAMP LOW
BEAM..............................8L-40
RELAY - REMOVAL, HORN..............8H-3
RELAY - REMOVAL, PARK LAMP........8L-55
RELAY - REMOVAL, REAR FOG LAMP....8L-58
RELAY - REMOVAL, REAR WINDOW
DEFOGGER..........................8G-7
RELAY - REMOVAL, STARTER MOTOR....8F-43
RELAY - REMOVAL, TRAILER TOW.......8L-63
RELAY - REMOVAL, WIPER HIGH/LOW . . . 8R-24
RELAY - REMOVAL, WIPER ON/OFF......8R-26
RELAYS - DIAGNOSIS AND TESTING,
ASD AND FUEL PUMP..................8I-4
RELEASE - STANDARD PROCEDURE,
FUEL SYSTEM PRESSURE..............14-4
RELEASE BEARING - INSTALLATION,
CLUTCH..............................6-6
RELEASE BEARING - REMOVAL, CLUTCH . . . 6-6
RELEASE CABLE - INSTALLATION, LATCH . 23-120
RELEASE CABLE - REMOVAL, LATCH....23-120
RELEASE HANDLE - INSTALLATION,
LATCH ............................23-120
RELEASE HANDLE - REMOVAL, LATCH . . 23-120
RELEASE SWITCH - DIAGNOSIS AND
TESTING, FLIP-UP GLASS..............8N-5
RELIEF VALVE - DESCRIPTION, HIGH
PRESSURE.........................24-42
RELIEF VALVE - OPERATION, HIGH
PRESSURE.........................24-42
REMOTE KEYLESS ENTRY MODULE -
DESCRIPTION........................8N-7
REMOTE KEYLESS ENTRY MODULE -
DIAGNOSIS AND TESTING..............8N-7
REMOTE KEYLESS ENTRY MODULE -
INSTALLATION.......................8N-7
REMOTE KEYLESS ENTRY MODULE -
OPERATION..........................8N-7
REMOTE KEYLESS ENTRY MODULE -
REMOVAL...........................8N-7
REMOTE KEYLESS ENTRY
TRANSMITTER - DIAGNOSIS AND
TESTING............................8N-8
REMOTE KEYLESS ENTRY
TRANSMITTER - SPECIFICATIONS........8N-9
REMOTE SWITCHES - DESCRIPTION.....8A-11
REMOTE SWITCHES - DIAGNOSIS AND
TESTING...........................8A-12
REMOTE SWITCHES - INSTALLATION.....8A-13
REMOTE SWITCHES - OPERATION.......8A-12
REMOTE SWITCHES - REMOVAL
........8A-13
REPAIR - DESCRIPTION, THREADED
HOLE
.............................Intro.-4
REPAIR - STANDARD PROCEDURE,
ALUMINUM THREAD
..................21-81
REPAIR - STANDARD PROCEDURE,
REAR GLASS HEATING GRID
............8G-4
REPAIR DAMAGED OR WORN THREADS
- STANDARD PROCEDURE
...............9-9REPAIRING LEAKS - STANDARD
PROCEDURE.........................22-8
REPEATER LAMP BULB - INSTALLATION . . 8L-60
REPEATER LAMP BULB - REMOVAL......8L-60
REPEATER LAMP UNIT - INSTALLATION . . 8L-61
REPEATER LAMP UNIT - REMOVAL......8L-60
REQUIREMENTS - DESCRIPTION,
COOLING SYSTEM....................24-1
RESERVOIR - DESCRIPTION, VACUUM....8P-7
RESERVOIR - DESCRIPTION, WASHER . . . 8R-21
RESERVOIR - DIAGNOSIS AND TESTING,
VACUUM............................8P-7
RESERVOIR - INSTALLATION, FLUID......5-26
RESERVOIR - INSTALLATION, VACUUM....8P-8
RESERVOIR - INSTALLATION, WASHER . . . 8R-22
RESERVOIR - OPERATION, VACUUM......8P-7
RESERVOIR - OPERATION, WASHER.....8R-21
RESERVOIR - REMOVAL, FLUID..........5-26
RESERVOIR - REMOVAL, VACUUM........8P-7
RESERVOIR - REMOVAL, WASHER......8R-21
RESISTANCE, 2.4L - IGNITION COIL.......8I-2
RESISTANCE, 2.4L - SPARK PLUG CABLE . . . 8I-3
RESISTANCE, 3.7L V-6 - IGNITION COIL....8I-3
RESISTOR - DESCRIPTION, BLOWER
MOTOR............................24-22
RESISTOR - DIAGNOSIS AND TESTING,
BLOWER MOTOR....................24-22
RESISTOR - INSTALLATION, BLOWER
MOTOR............................24-22
RESISTOR - OPERATION, BLOWER
MOTOR............................24-22
RESISTOR - REMOVAL, BLOWER
MOTOR............................24-22
RESTRAINT DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER A
SUPPLEMENTAL......................8O-6
RESTRAINT SYSTEM - DIAGNOSIS AND
TESTING, SUPPLEMENTAL..............8O-6
RESTRAINT SYSTEM - WARNING........8O-5
RESTRAINTS - DESCRIPTION............8O-2
RESTRAINTS - OPERATION.............8O-4
RESTRAINTS - STANDARD PROCEDURE,
HANDLING NON-DEPLOYED
SUPPLEMENTAL......................8O-6
RETAINER/BULKHEAD - ASSEMBLY, 4C . . 21-123
RETAINER/BULKHEAD - DISASSEMBLY,
4C ...............................21-122
RETRACTOR - INSTALLATION, FRONT
SEAT BELT .........................8O-24
RETRACTOR - INSTALLATION, REAR
CENTER SEAT BELT..................8O-33
RETRACTOR - INSTALLATION, REAR
OUTBOARD SEAT BELT................8O-34
RETRACTOR - REMOVAL, FRONT SEAT
BELT ..............................8O-23
RETRACTOR - REMOVAL, REAR CENTER
SEAT BELT .........................8O-32
RETRACTOR - REMOVAL, REAR
OUTBOARD SEAT BELT................8O-33
RETURN - DESCRIPTION, SENSOR.......8E-14
RETURN HOSE (GEAR TO THE COOLER)
- INSTALLATION.....................19-22
RETURN HOSE (GEAR TO THE COOLER)
- REMOVAL.........................19-21
RETURN HOSE (RESERVOIR TO THE
COOLER) - INSTALLATION.............19-22
RETURN HOSE (RESERVOIR TO THE
COOLER) - REMOVAL
.................19-21
REVERSE FLUSHING - STANDARD
PROCEDURE, COOLING SYSTEM
.........7-12
RFE TRANSMISSION, SPECIAL TOOLS
. . . 21-120
RHD - INSTALLATION
...............8W-97-6
RHD - REMOVAL
...................8W-97-5
RIGHT POWER SEAT SWITCH -
DESCRIPTION
.......................8N-19
RIGHT POWER SEAT SWITCH -
DIAGNOSIS AND TESTING
.............8N-19
RIGHT POWER SEAT SWITCH -
INSTALLATION
......................8N-20
RIGHT POWER SEAT SWITCH -
OPERATION
.........................8N-19
RIGHT POWER SEAT SWITCH -
REMOVAL
..........................8N-20
RIGHT SIDE - INSTALLATION
........2-12,2-15
RIGHT SIDE - REMOVAL
............2-11,2-14
RING - INSTALLATION, PINION
GEAR/RING GEAR/TONE
...........3-112,3-82RING - REMOVAL, PINION GEAR/RING
GEAR/TONE.....................3-110,3-79
RING FITTING - STANDARD
PROCEDURE, PISTON..................9-52
RISER - INSTALLATION, MANUAL SEAT . . 23-168
RISER - REMOVAL, MANUAL SEAT......23-167
RKE TRANSMITTER BATTERIES -
STANDARD PROCEDURE...............8N-8
RKE TRANSMITTER CUSTOMER
PREFERENCES - STANDARD
PROCEDURE.........................8N-8
RKE TRANSMITTER PROGRAMING -
STANDARD PROCEDURE...............8N-9
ROAD TEST - DIAGNOSIS AND TESTING . . . 8P-2
ROAD TESTING - DIAGNOSIS AND
TESTING...........................21-78
ROCKER ARM - DESCRIPTION.......9-29,9-37
ROCKER ARM - INSTALLATION..........9-37
ROCKER ARM - REMOVAL..............9-37
ROD - DESCRIPTION, PISTON &
CONNECTING.........................9-49
ROD BEARING - FITTING - STANDARD
PROCEDURE, CONNECTING.............9-40
ROD BEARING, FITTING - CONNECTING....9-49
ROD END - INSTALLATION, TIE.........19-16
ROD END - REMOVAL, TIE.............19-16
ROD END REMOVAL TOOL, SPECIAL
TOOLS - OUTER TIE..................19-15
ROTATION - STANDARD PROCEDURE,
TIRE................................22-2
ROTOR - DIAGNOSIS AND TESTING,
DISC BRAKE.........................5-18
ROTOR - STANDARD PROCEDURE, DISC
BRAKE..............................5-19
ROTORS - INSTALLATION...............5-19
ROTORS - REMOVAL..................5-19
ROUTING 3.7L ENGINE - DESCRIPTION,
COOLING SYSTEM.....................7-2
RUN CHANNEL - INSTALLATION, GLASS . 23-123,
23-130
RUN CHANNEL - REMOVAL, GLASS....23-123,
23-130
RUNNING LAMP RELAY - DESCRIPTION,
DAYTIME...........................8L-20
RUNNING LAMP RELAY - INSTALLATION,
DAYTIME...........................8L-21
RUNNING LAMP RELAY - OPERATION,
DAYTIME...........................8L-20
RUNNING LAMP RELAY - REMOVAL,
DAYTIME...........................8L-21
RUNOUT - DIAGNOSIS AND TESTING,
TIRES AND WHEEL....................22-1
SAFETY CERTIFICATION LABEL -
DESCRIPTION, VEHICLE..............Intro.-9
SAFETY PRECAUTIONS AND WARNINGS,
WARNING...........................23-1
SAFETY PRECAUTIONS, WARNING -
WINDSHIELD.......................23-173
SANDING/BUFFING & POLISHING -
DESCRIPTION, FINESSE..............23-163
SCHEDULES - DESCRIPTION,
MAINTENANCE........................0-4
SCHEMATICS AND DIAGRAMS -
HYDRAULIC SCHEMATICS.............21-100
SCHEMATICS, SCHEMATICS AND
DIAGRAMS - HYDRAULIC.............21-100
SCUFF PLATE - INSTALLATION, DOOR
SILL..............................23-157
SCUFF PLATE - INSTALLATION, REAR
DOOR............................23-160
SCUFF PLATE - REMOVAL, DOOR SILL . . . 23-157
SCUFF PLATE - REMOVAL, REAR DOOR . . 23-160
SEAL - FRONT - INSTALLATION,
CRANKSHAFT OIL.....................9-47
SEAL - FRONT - REMOVAL,
CRANKSHAFT OIL.....................9-46
SEAL - INSTALLATION, ADAPTER
HOUSING..........................21-124
SEAL - INSTALLATION, A-PILLAR.......23-185
SEAL - INSTALLATION, COWL/PLENUM . . 23-187
SEAL - INSTALLATION, COWL/PLENUM
WINDOW BAFFLE
...................23-187
SEAL - INSTALLATION, FRONT OUTPUT
SHAFT
......................21-208,21-246
SEAL - INSTALLATION, GLASS PANEL
. . . 23-178
SEAL - INSTALLATION, OIL PUMP
FRONT
............................21-152
SEAL - INSTALLATION, PINION
. . 3-103,3-39,3-68
22 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page