2002 JEEP GRAND CHEROKEE Motor mount

WASHER RESERVOIR
DESCRIPTION
A single washer fluid reservoir is used for both the
front and rear washer systems (Fig. 22). The molded
plastic washer fluid reservoir is concealed between
the left front inner and outer fender panels, behind
the inner fender liner in front of the left front wheel.
The only visible component of the washer reservoir is
the filler neck and cap unit, which extends through a
hole in the left front wheel house extension panel
into the engine compartment. A bright yellow plastic
filler cap with a rubber seal and an International
Control and Display Symbol icon for ªWindshield
Washerº and the text ªWasher Fluid Onlyº molded
into it snaps over the open end of the filler neck. The
cap hinges on and is secured to a molded-in hook for-
mation on the rear of the reservoir filler neck.There are separate, dedicated holes on the out-
board side of the reservoir provided for the mounting
of the front and rear washer/pump motor units, and
another dedicated hole on the front of the reservoir
for the washer fluid level switch. The inboard side of
the washer reservoir has an integral flange that is
secured to the inside of the left front fender wheel
house by two screws, while an integral molded tab
engages a slot in the left front fender inner shield to
support the outboard side of the reservoir. Another
screw secures the reservoir filler neck to the left
front fender inner shield near the front of the engine
compartment. The left front fender wheel house
inner liner must be removed to access the washer
reservoir for service.
The washer reservoir cannot be repaired and, if
faulty or damaged, it must be replaced. The washer
reservoir, the grommet seals for the washer pump/
motor units and the washer fluid level switch, and
the filler cap are each available for service replace-
ment.
OPERATION
The washer fluid reservoir provides a secure,
on-vehicle storage location for a large reserve of
washer fluid for operation of the front and rear
washer systems. The washer reservoir filler neck pro-
vides a clearly marked and readily accessible point
from which to add washer fluid to the reservoir. The
front and rear washer/pump motor units are located
in a sump area near the front of the reservoir to be
certain that washer fluid will be available to the
pumps as the fluid level in the reservoir becomes
depleted. The front washer pump/motor unit is
mounted in the lowest position in the sump so that
the front washers will operate even after the rear
washer system will no longer operate. The washer
fluid level switch is mounted just above the sump
area of the reservoir so that there will be adequate
warning to the vehicle operator that the washer fluid
level is low, before the washer system will no longer
operate.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the air cleaner housing from the top of
the left front fender wheel house. (Refer to 9 -
ENGINE/AIR INTAKE SYSTEM/AIR CLEANER
HOUSING - REMOVAL).
Fig. 22 Washer Reservoir
1 - LEFT FENDER INNER SHIELD
2 - SCREW (2)
3 - WASHER PUMP WIRE HARNESS CONNECTORS
4 - WASHER FLUID LEVEL SWITCH WIRE HARNESS
CONNECTOR
5 - WASHER RESERVOIR
WJFRONT WIPERS/WASHERS 8R - 27

(3) Disconnect the two washer reservoir washer
hoses from the two engine compartment washer
hoses at the inline connectors located on the top of
the left front fender wheel house (Fig. 23).
(4) Open the washer reservoir filler cap and
unsnap the filler cap hinge from the hook on the
filler neck.
(5) Remove the one screw that secures the washer
reservoir filler neck to the left inner fender shield.
(6) Raise and support the vehicle.
(7) Remove the liner from the left front fender
wheel house.
(8) Disconnect the left headlamp and dash wire
harness connectors for the two washer pump/motor
units from the pump/motor connector receptacles
(Fig. 24).
(9) Remove the two screws that secure the inboard
mounting flange of the washer reservoir to the left
front inner wheel house.
(10) Pull the bottom of the washer reservoir rear-
ward far enough to access the left headlamp and
dash wire harness connector for the washer fluid
level switch on the front of the reservoir.
(11) Disconnect the left headlamp and dash wire
harness connector for the washer fluid level switch
from the switch connector receptacle.
(12) Pull the bottom of the washer reservoir rear-
ward far enough to disengage the outboard mounting
tab from the mounting slot on the left front inner
fender shield.(13) Rotate the washer reservoir far enough so
that the inboard mounting flange clears the front
suspension components, then lower the reservoir far
enough to disengage the filler neck from the hole in
the left front wheel house extension.
(14) Remove the washer reservoir from the left
front fender wheel house.
INSTALLATION
(1) Position the washer reservoir into the left front
fender wheel house.
(2) Raise the washer reservoir filler neck through
the hole in the left front fender wheelhouse extension
into the engine compartment and rotate the reservoir
as needed to orient the inboard mounting flange over
the top of the front suspension components.
(3) Pull the bottom of the washer reservoir rear-
ward far enough to engage the outboard mounting
tab with the mounting slot in the left front inner
fender shield (Fig. 24).
(4) Pull the bottom of the washer reservoir rear-
ward far enough to access the washer fluid level
switch connector receptacle on the front of the reser-
voir.
(5) Reconnect the left headlamp and dash wire
harness connector for the washer fluid level switch to
the switch connector receptacle.
Fig. 23 Washer Reservoir Filler Neck Mounting
1 - WASHER RESERVOIR
2 - SCREW
3 - WASHER HOSES FROM PUMPS
4 - WASHER HOSES TO NOZZLES
5 - LEFT FENDER INNER SHIELD
Fig. 24 Washer Reservoir
1 - LEFT FENDER INNER SHIELD
2 - SCREW (2)
3 - WASHER PUMP WIRE HARNESS CONNECTORS
4 - WASHER FLUID LEVEL SWITCH WIRE HARNESS
CONNECTOR
5 - WASHER RESERVOIR
8R - 28 FRONT WIPERS/WASHERSWJ
WASHER RESERVOIR (Continued)

(6) Install and tighten the two screws that secure
the inboard mounting flange of the washer reservoir
to the left inner wheel house. Tighten the screws to
7.4 N´m (66 in. lbs.).
(7) Reconnect the left headlamp and dash wire
harness connectors for the two washer pump/motor
units to the pump/motor unit connector receptacles.
(8) Reinstall the liner into the left front fender
wheel house.
(9) Lower the vehicle.
(10) Install and tighten the one screw that secures
the washer reservoir filler neck to the left inner
fender shield (Fig. 23). Tighten the screw to 7.4 N´m
(66 in. lbs.).
(11) Reinstall the washer reservoir filler cap hinge
onto the hook on the filler neck and close the cap.
(12) Reconnect the two washer reservoir washer
hoses to the two engine compartment washer hoses
at the inline connectors located on the top of the left
front fender wheel house.
(13) Reinstall the air cleaner housing onto the top
of the left front fender wheel house. (Refer to 9 -
ENGINE/AIR INTAKE SYSTEM/AIR CLEANER
HOUSING - INSTALLATION).
(14) Reconnect the battery negative cable.
WIPER HIGH/LOW RELAY
DESCRIPTION
The wiper high/low relay is located in the Power
Distribution Center (PDC) in the engine compart-
ment near the battery. The wiper high/low relay is a
conventional International Standards Organization
(ISO) micro relay (Fig. 25). Relays conforming to the
ISO specifications have common physical dimensions,
current capacities, terminal patterns, and terminal
functions. The relay is contained within a small, rect-
angular, molded plastic housing and is connected to
all of the required inputs and outputs by five integral
male spade-type terminals that extend from the bot-
tom of the relay base.
The wiper high/low relay cannot be adjusted or
repaired and, if faulty or damaged, the unit must be
replaced.
OPERATION
The wiper high/low relay is an electromechanical
switch that uses a low current input from the Body
Control Module (BCM) to control a high current out-
put to the front wiper motor. The movable common
feed contact point is held against the fixed normally
closed contact point by spring pressure. When the
relay coil is energized, an electromagnetic field is
produced by the coil windings. This electromagnetic
field draws the movable relay contact point away
from the fixed normally closed contact point, and
holds it against the fixed normally open contact
point. When the relay coil is de-energized, spring
pressure returns the movable contact point back
against the fixed normally closed contact point. A
resistor is connected in parallel with the relay coil in
the relay, and helps to dissipate voltage spikes and
electromagnetic interference that can be generated as
the electromagnetic field of the relay coil collapses.
The wiper high/low relay terminals are connected
to the vehicle electrical system through a connector
receptacle in the Power Distribution Center (PDC).
The inputs and outputs of the wiper high/low relay
include:
²Common Feed Terminal- The common feed
terminal (30) is connected to the output of the wiper
on/off relay at all times through the wiper on/off
relay output circuit.
²Coil Ground Terminal- The coil ground termi-
nal (85) is connected to a control output of the Body
Control Module (BCM) through a front wiper high/
low relay control circuit. The BCM controls front
wiper motor operation by controlling a ground path
through this circuit.
²Coil Battery Terminal- The coil battery ter-
minal (86) receives battery current at all times from
a circuit breaker in the Junction Block (JB) through
a fused ignition switch output (run-acc) circuit.
Fig. 25 ISO Micro Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
WJFRONT WIPERS/WASHERS 8R - 29
WASHER RESERVOIR (Continued)

REAR WIPERS/WASHERS
TABLE OF CONTENTS
page page
REAR WIPERS/WASHERS
DESCRIPTION.........................33
OPERATION...........................34
DIAGNOSIS AND TESTING - REAR WIPER &
WASHER SYSTEM....................35
CLEANING - REAR WIPER & WASHER
SYSTEM............................37
INSPECTION - REAR WIPER & WASHER
SYSTEM............................37
REAR WASHER HOSES/TUBES
DESCRIPTION.........................38
OPERATION...........................39
REAR WASHER NOZZLE
DESCRIPTION.........................39
OPERATION...........................39
REMOVAL.............................39
INSTALLATION.........................40
REAR WASHER PUMP/MOTOR
DESCRIPTION.........................40
OPERATION...........................40REMOVAL.............................41
INSTALLATION.........................41
REAR WIPER ARM
DESCRIPTION.........................41
OPERATION...........................42
REMOVAL.............................42
INSTALLATION.........................42
REAR WIPER BLADE
DESCRIPTION.........................43
OPERATION...........................43
REMOVAL.............................44
INSTALLATION.........................44
REAR WIPER MODULE
DESCRIPTION.........................44
OPERATION...........................45
REMOVAL.............................45
INSTALLATION.........................45
WIPER ARM PARK RAMP
REMOVAL.............................46
INSTALLATION.........................46
REAR WIPERS/WASHERS
DESCRIPTION
An electrically operated fixed interval intermittent
rear wiper and washer system is standard factory-in-
stalled equipment on this model. The rear wiper and
washer system includes the following major compo-
nents, which are described in further detail else-
where in this service information:
²Rear Washer Nozzle- The rear washer nozzle
is secured by a snap fit onto the top of the liftgate
outer panel above the liftgate glass. The rear washer
nozzle includes an integral check valve. The rear
washer system plumbing is concealed within and
routed through the interior of the vehicle.
²Rear Washer Pump/Motor- The rear washer
pump/motor unit is located in a dedicated hole on the
lower outboard side of the washer reservoir, ahead of
the left front wheel housing. The rear washer pump
mounting hole is located higher on the reservoir than
the front washer pump mounting hole.
²Rear Wiper Arm- The single rear wiper arm is
secured by a nut directly to the rear wiper module
output shaft, which extends through the liftgate
outer panel near the base of the liftgate glass.²Rear Wiper Arm Park Ramp- The molded
rubber rear wiper arm park ramp is secured with a
screw to the liftgate outer panel, just below the right
side of the liftgate glass. When the rear wiper system
is not in operation, the rear wiper arm is parked on
this ramp so that it will not interfere with or be
damaged by liftgate flip-up glass operation.
²Rear Wiper Blade- The single rear wiper
blade is secured to the rear wiper arm, and is moved
off of the liftgate glass when the rear wiper system is
not in operation.
²Rear Wiper Module- The rear wiper module
output shaft is the only visible component of the rear
wiper module. The remainder of the module is con-
cealed within the liftgate beneath the liftgate glass
opening. The rear wiper module includes the module
bracket, the rear wiper motor, and the rear wiper
module electronic control circuitry.
²Right Multi-Function Switch- The right
(wiper) multi-function switch is secured to the right
side of the multi-function switch mounting housing
near the top of the steering column. Only the control
stalk for the right multi-function switch is visible,
the remainder of the switch is concealed beneath the
steering column shrouds. The right multi-function
switch contains all of the switches and control cir-
cuitry for both the front and rear wiper and washer
systems.
WJREAR WIPERS/WASHERS 8R - 33

along the left roof side rail to the rear of the vehicle.
At the rear of the vehicle, the headliner hose is
routed above the headliner and along the upper lift-
gate opening panel toward the right side of the vehi-
cle. The headliner hose then passes through a hole
with a rubber grommet in the upper liftgate opening
panel and through another hole with a rubber grom-
met into the upper inner liftgate panel to the rear
washer nozzle.
Washer hose is available for service only as roll
stock, which must then be cut to length. The head-
liner washer hose is integral to the headliner unit
and, if faulty or damaged, the headliner unit must be
replaced. The molded plastic washer hose fittings
cannot be repaired. If these fittings are faulty or
damaged, they must be replaced.
OPERATION
Washer fluid in the washer reservoir is pressurized
and fed by the rear washer pump/motor through the
rear washer system plumbing and fittings to the rear
washer nozzle on the liftgate outer panel above the
liftgate glass. Whenever routing the washer hose or a
wire harness containing a washer hose, it must be
routed away from hot, sharp, or moving parts; and,
sharp bends that might pinch the hose must be
avoided.
REAR WASHER NOZZLE
DESCRIPTION
The rear washer nozzle is a fluidic type unit that
includes an integral check valve (Fig. 3). The nozzle
is constructed of molded plastic and has a rubber
seal and integral snap features on the back of it. The
nozzle is secured by a snap fit in a dedicated mount-
ing hole in the liftgate outer panel above the liftgate
flip-up glass. Within the rear nozzle body, a small
check ball is held against an integral valve seat at
the inlet end of the nozzle by a small coiled spring.
The rear washer nozzle and check valve unit cannot
be adjusted or repaired. If faulty or damaged, the
entire nozzle and check valve unit must be replaced.
OPERATION
The rear washer nozzle is designed to dispense
washer fluid into the wiper pattern area on the out-
side of the liftgate glass. Pressurized washer fluid is
fed to the nozzle from the washer reservoir by the
rear washer pump/motor through a single hose,
which is attached to a barbed nipple on the back of
the rear washer nozzle. The rear washer nozzle
incorporates a fluidic design, which causes the nozzle
to emit the pressurized washer fluid as an oscillating
stream to more effectively cover a larger area of the
glass area to be cleaned. The integral rear nozzle
check valve prevents washer fluid from draining out
of the rear washer supply hoses back to the washer
reservoir. This drain-back would result in a lengthy
delay from when the rear washer switch is actuated
until washer fluid was dispensed through the rear
washer nozzle, because the rear washer pump would
have to refill the rear washer plumbing from the res-
ervoir to the nozzle. The check valve also prevents
washer fluid from siphoning through the rear washer
nozzle after the rear washer system is turned Off.
When the rear washer pump pressurizes and pumps
washer fluid from the reservoir through the rear
washer plumbing, the fluid pressure overrides the
spring pressure applied to the check ball within the
valve and unseats the check ball, allowing washer
fluid to flow to the rear washer nozzle. When the
rear washer pump stops operating, spring pressure
seats the check ball in the valve and fluid flow in
either direction within the rear washer plumbing is
prevented.
REMOVAL
The check valve for the rear washer nozzle is inte-
gral to the nozzle.
(1) Using a trim stick or another suitable wide
flat-bladed tool, gently pry at the sides of the rear
washer nozzle to release the snap features that
secure it in the mounting hole of the liftgate outer
panel.
Fig. 3 Rear Washer Nozzle
1 - HEADLINER WASHER HOSE
2 - ROOF PANEL
3 - REAR WASHER NOZZLE
4 - LIFTGATE
WJREAR WIPERS/WASHERS 8R - 39
REAR WASHER HOSES/TUBES (Continued)

(2) Pull the rear washer nozzle out from the lift-
gate outer panel far enough to access the washer
supply hose (Fig. 4).
(3) Disconnect the washer supply hose from the
barbed nipple of the rear washer nozzle.
(4) Remove the rear washer nozzle from the lift-
gate.
INSTALLATION
(1) Position the rear washer nozzle to the liftgate
(Fig. 4).
(2) Reconnect the washer supply hose to the
barbed nipple of the rear washer nozzle.
(3) Insert the rear washer nozzle supply hose and
nipple into the mounting hole in the liftgate outer
panel.
(4) Using hand pressure, push firmly and evenly
on the rear washer nozzle until the snap features
lock into place on the inside of the liftgate outer
panel mounting hole.
REAR WASHER PUMP/MOTOR
DESCRIPTION
The rear washer pump/motor unit is located on the
outboard side and near the rear of the washer reser-
voir, between the left front inner and outer fender
panels (Fig. 5). A small permanently lubricated and
sealed electric motor is coupled to the rotor-type
washer pump. A seal flange with a large barbed inlet
nipple on the pump housing passes through a rubber
grommet seal installed in one of two dedicatedmounting holes near the bottom of the washer reser-
voir. The rear washer pump/motor unit is always
mounted in the higher pump mounting hole of the
reservoir. A smaller barbed outlet nipple on the pump
housing connects the unit to the rear washer hose.
The washer pump/motor unit is retained on the res-
ervoir by the interference fit between the barbed
pump inlet nipple and the grommet seal, which is a
light press fit. An integral electrical connector recep-
tacle is located on the top of the motor housing. The
rear washer pump/motor unit cannot be repaired. If
faulty or damaged, the entire washer pump/motor
unit must be replaced.
OPERATION
The rear washer pump/motor unit is connected to
the vehicle electrical system through a single take
out and two-cavity connector of the left headlamp
and dash wire harness. The washer pump/motor is
grounded at all times through a take out of the left
headlamp and dash wire harness with a single eyelet
terminal connector that is secured under a ground
screw to the top of the left inner fender shield in the
engine compartment. The rear washer pump/motor
receives battery current on a fused ignition switch
output (run-acc) circuit through the closed contacts of
the momentary rear washer switch within the right
multi-function switch only when the switch control
stalk is pushed towards the instrument panel.
Washer fluid is gravity-fed from the washer reservoir
to the inlet side of the washer pump. When the pump
motor is energized, the rotor-type pump pressurizes
Fig. 4 Rear Washer Nozzle Remove/Install
1 - HEADLINER WASHER HOSE
2 - ROOF PANEL
3 - REAR WASHER NOZZLE
4 - LIFTGATE
Fig. 5 Washer Pumps (Viewed from Bottom of
Reservoir)
1 - REAR WASHER PUMP/MOTOR
2 - FRONT WASHER PUMP/MOTOR
3 - WASHER FLUID LEVEL SWITCH
8R - 40 REAR WIPERS/WASHERSWJ
REAR WASHER NOZZLE (Continued)

the washer fluid and forces it through the pump out-
let nipple, the rear washer plumbing, and the rear
washer nozzle onto the liftgate glass.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Raise and support the vehicle.
(3) Remove the liner from the left front fender
wheel house.
(4) Disconnect the left headlamp and dash wire
harness connector for the rear washer pump/motor
from the motor connector receptacle (Fig. 6).
(5) Disconnect the washer hose from the barbed
outlet nipple of the rear washer pump/motor and
allow the washer fluid to drain into a clean container
for reuse.
(6) Using a trim stick or another suitable wide
flat-bladed tool, gently pry the barbed inlet nipple of
the washer pump out of the rubber grommet seal in
the reservoir. Care must be taken not to damage the
reservoir.
(7) Remove the rubber grommet seal from the
washer pump mounting hole in the washer reservoir
and discard.
INSTALLATION
(1) Install a new rubber grommet seal into the
washer pump mounting hole in the washer reservoir.
Always use a new rubber grommet seal on the reser-
voir.(2) Position the barbed inlet nipple of the washer
pump to the rubber grommet seal in the reservoir
(Fig. 6).
(3) Press firmly and evenly on the washer pump
until the barbed inlet nipple is fully seated in the
rubber grommet seal in the washer reservoir mount-
ing hole.
(4) Reconnect the washer hose to the barbed outlet
nipple of the washer pump.
(5) Reconnect the left headlamp and dash wire
harness connector for the rear washer pump/motor
unit to the motor connector receptacle.
(6) Reinstall the liner into the left front fender
wheel house.
(7) Lower the vehicle.
(8) Refill the washer reservoir with the washer
fluid drained from the reservoir during the removal
procedure.
(9) Reconnect the battery negative cable.
REAR WIPER ARM
DESCRIPTION
The rear wiper arm is the rigid member located
between the rear wiper motor output shaft that pro-
trudes from the outer liftgate panel near the base of
the liftgate glass opening and the rear wiper blade
(Fig. 7). This wiper arm features an over-center
hinge that allows easy access to the liftgate and lift-
gate glass for cleaning. The wiper arm has a die cast
metal pivot end. This pivot end has a hole in it with
internal serrations and a plastic pivot cover is
Fig. 6 Washer Pumps (Viewed from Bottom of
Reservoir)
1 - REAR WASHER PUMP/MOTOR
2 - FRONT WASHER PUMP/MOTOR
3 - WASHER FLUID LEVEL SWITCH
Fig. 7 Rear Wiper Arm
1 - LIFTGATE
2 - REAR WIPER MOTOR OUTPUT SHAFT
3 - PARK RAMP
4 - PIVOT COVER
5 - REAR WIPER ARM
6 - NUT
WJREAR WIPERS/WASHERS 8R - 41
REAR WASHER PUMP/MOTOR (Continued)

REMOVAL
NOTE: The notched retainer end of the wiper ele-
ment should always be oriented towards the end of
the wiper blade that is nearest to the wiper motor
output shaft.
(1) Disengage the rear wiper arm support from the
rubber rear wiper arm park ramp on the right side of
the liftgate just below the liftgate glass.
(2) Lift the rear wiper arm to engage the arm
hinge in its over-center position with the wiper blade
and element off of the liftgate and the glass.
(3) To remove the wiper blade from the wiper arm,
push the pivot block latch release tab under the tip
of the arm and slide the blade away from the tip
towards the pivot end of the arm far enough to dis-
engage the pivot block from the hook (Fig. 11).
(4) Extract the hook formation on the tip of the
wiper arm from the opening in the wiper blade
superstructure ahead of the wiper blade pivot block/
latch unit.
CAUTION: Do not allow the wiper arm to spring
back against the liftgate or the glass without the
wiper blade in place or they may be damaged.
(5) Gently lower the wiper arm and place the arm
support in the park ramp.
INSTALLATION
NOTE: The notched retainer end of the wiper ele-
ment should always be oriented towards the end of
the wiper blade that is nearest to the wiper motor
output shaft.
(1) Lift the rear wiper arm off of the liftgate park
ramp.
(2) Position the rear wiper blade near the hook for-
mation on the tip of the arm with the notched
retainer for the wiper element oriented towards theend of the wiper arm that is nearest to the wiper
motor output shaft.
(3) Insert the hook formation on the tip of the
wiper arm through the opening in the wiper blade
superstructure ahead of the wiper blade pivot block/
latch unit far enough to engage the pivot block with
the hook (Fig. 11).
(4) Slide the wiper blade pivot block/latch up into
the hook formation on the tip of the wiper arm until
the latch release tab snaps into its locked position.
(5) Gently lower the wiper arm and place the arm
support in the park ramp.
REAR WIPER MODULE
DESCRIPTION
The rear wiper module is concealed within the lift-
gate, below the liftgate glass and behind the liftgate
trim panel (Fig. 12). The end of the motor output
shaft that protrudes through the liftgate outer panel
to drive the rear wiper arm and blade is the only vis-
ible component of the rear wiper module. A rubber
gasket, a bezel, and a nut seal and secure the motor
output shaft to the liftgate outer panel. A molded
plastic nut cover snaps onto the bezel to conceal the
nut and improve appearance. The rear wiper module
consists of the following major components:
²Bracket- The rear wiper module bracket con-
sists of a stamped steel mounting plate for the wiper
Fig. 11 Wiper Blade Remove/Install - Typical
1 - PIVOT BLOCK LATCH RELEASE TAB
Fig. 12 Rear Wiper Module
1 - KEYED SLOTS
2 - LIFTGATE WIRE HARNESS CONNECTOR
3 - REAR WIPER MODULE
4 - NUT (2)
5 - LIFTGATE INNER PANEL
8R - 44 REAR WIPERS/WASHERSWJ
REAR WIPER BLADE (Continued)