2002 JEEP GRAND CHEROKEE Motor mount

motor that is secured with screws to the wiper motor
and to the liftgate inner panel.
²Electronic Controls- The rear wiper module
electronic controls include the rear wiper system
electronic logic and rear wiper motor electronic con-
trols. The electronic controls for the motor include an
electronic speed control that speeds the wiper blade
near the center of the glass, but slows the wiper
blade during directional reversals at each end of the
wipe pattern and during wiper blade off-the-glass
parking for quieter operation.
²Motor- The permanent magnet rear wiper
motor is secured with screws to the rear wiper mod-
ule bracket. The wiper motor includes an integral
transmission, and the motor output shaft.
The rear wiper module cannot be adjusted or
repaired. If any component of the module is faulty or
damaged, the entire rear wiper module unit must be
replaced. The motor output shaft gasket, bezel, nut,
and nut cover are available for service replacement.
OPERATION
The rear wiper module receives non-switched bat-
tery current through a fuse in the Junction Block
(JB) and is grounded at all times. The rear wiper
module operation is controlled by the vehicle operator
through battery current signal inputs received by the
rear wiper module electronic controls from the right
multi-function switch on the steering column. The
module also receives an external control input from
the liftgate flip-up glass ajar switch circuit. The rear
wiper module electronic control logic uses these
inputs, its internal inputs, and its programming to
provide continuous wipe, delay wipe, wipe-after-wash
and off-the-glass wiper blade parking. The wiper
blade cycling is controlled by the rear wiper module
electronic controls, which control current flow to the
wiper motor brushes. The wiper motor transmission
converts the rotary output of the wiper motor to the
back and forth wiping motion of the rear wiper arm
and blade on the liftgate glass.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the rear wiper arm from the rear
wiper motor output shaft. (Refer to 8 - ELECTRI-
CAL/REAR WIPERS/WASHERS/REAR WIPER ARM
- REMOVAL).
(3) Use a door trim panel removal tool to gently
pry at the base of the nut cover where it meets the
wiper motor output shaft bezel and gasket on the
outer liftgate panel until it unsnaps from the bezel
(Fig. 13). Be certain to use proper caution to protect
the outer liftgate panel and its paint finish from
damage during this procedure.(4) Remove the nut that secures the rear wiper
motor output shaft to the outer liftgate panel.
(5) Remove the bezel and gasket from the rear
wiper motor output shaft.
(6) Remove the trim panel from the inside of the
liftgate. (Refer to 23 - BODY/DECKLID/HATCH/
LIFTGATE/TAILGATE/TRIM PANEL - REMOVAL).
(7) Disconnect the liftgate wire harness connector
for the rear wiper module from the module connector
receptacle (Fig. 14).
(8) Loosen the two nuts that secure the rear wiper
module mounting bracket to the liftgate inner panel.
(9) Slide the rear wiper module and mounting
bracket forward far enough to disengage the mount-
ing nuts from the keyed holes in the liftgate inner
panel.
(10) Remove the rear wiper module and mounting
bracket from the liftgate as a unit.
INSTALLATION
(1) Position the rear wiper module and bracket to
the liftgate as a unit (Fig. 14).
(2) Insert the rear wiper motor output shaft
through the hole in the liftgate outer panel and
engage the mounting nuts in the keyed holes in the
liftgate inner panel.
(3) From the outside of the liftgate, center the rear
wiper motor output shaft in the liftgate outer panel
mounting hole and install the gasket and bezel over
the centered shaft (Fig. 13).
Fig. 13 Rear Wiper Motor Output Shaft Remove/
Install
1 - NUT
2 - NUT COVER
3 - BEZEL AND GASKET
4 - LIFTGATE OUTER PANEL
5 - REAR WIPER MOTOR OUTPUT SHAFT
WJREAR WIPERS/WASHERS 8R - 45
REAR WIPER MODULE (Continued)

(4) Install and tighten the nut that secures the
rear wiper motor output shaft to the outer liftgate
panel. Tighten the nut to 4.8 N´m (43 in. lbs.).
(5) From the inside of the liftgate, install and
tighten the two nuts that secure the rear wiper mod-
ule mounting bracket to the liftgate inner panel.
Tighten the nuts to 5.3 N´m (47 in. lbs.).
(6) Reconnect the liftgate wire harness connector
for the rear wiper module to the module connector
receptacle.
(7) Reinstall the trim panel onto the inside of the
liftgate. (Refer to 23 - BODY/DECKLID/HATCH/
LIFTGATE/TAILGATE/TRIM PANEL - INSTALLA-
TION).
(8) From the outside of the liftgate, press the nut
cover firmly and evenly over the rear wiper motor
output shaft bezel using thumb pressure until it
snaps into place.
(9) Reinstall the rear wiper arm onto the rear
wiper motor output shaft. (Refer to 8 - ELECTRI-
CAL/REAR WIPERS/WASHERS/REAR WIPER ARM
- INSTALLATION).
(10) Reconnect the battery negative cable.
WIPER ARM PARK RAMP
REMOVAL
(1) Disengage the rear wiper arm support from the
wiper arm park ramp on the right side of the liftgate
just below the liftgate glass.
(2) Lift the wiper arm and blade away from the
liftgate until the wiper arm hinge is in its over-center
position.
(3) Remove the screw that secures the wiper arm
park ramp to the liftgate outer panel (Fig. 15).
(4) Remove the wiper arm park ramp from the lift-
gate outer panel.
INSTALLATION
(1) Position the wiper arm park ramp onto the lift-
gate outer panel (Fig. 15).
(2) Install and tighten the screw that secures the
wiper arm park ramp to the liftgate outer panel.
Tighten the screw to 6.8 N´m (60 in. lbs.).
(3) Lower the rear wiper arm and blade and gently
place the wiper arm support onto the wiper arm park
ramp.
Fig. 14 Rear Wiper Module Remove/Install
1 - KEYED SLOTS
2 - LIFTGATE WIRE HARNESS CONNECTOR
3 - REAR WIPER MODULE
4 - NUT (2)
5 - LIFTGATE INNER PANEL
Fig. 15 Wiper Arm Park Ramp Remove/Install
1 - RIVET NUT
2 - SCREW
3 - PARK RAMP
4 - LIFTGATE
8R - 46 REAR WIPERS/WASHERSWJ
REAR WIPER MODULE (Continued)

8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch................. 8W-42
A/C Pressure Transducer................ 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Accessory Delay Relay.................. 8W-64
Adjustable Pedals..................... 8W-30
Airbags............................. 8W-43
Ambient Temperature Sensor............ 8W-45
Antennas............................ 8W-47
Ash Receiver Lamp.................... 8W-44
Auto Shut Down Relay................. 8W-30
Automatic Day/Night Mirror............. 8W-49
Automatic Headlamp Light Sensor/VTSS
LED.............................. 8W-39
Automatic Zone Control Module.......... 8W-42
Back-Up Lamp Relay................... 8W-51
Battery Temperature Sensor............. 8W-30
Battery............................. 8W-20
Blend Door Motor/Actuator.............. 8W-42
Blower Motor......................... 8W-42
Body Control Module................... 8W-45
Boost Pressure Sensor.................. 8W-30
Brake Lamp Switch.................... 8W-33
Camshaft Position Sensor............... 8W-30
Capacitors........................... 8W-30
Cargo Lamp.......................... 8W-44
Center High Mounted Stop Lamp......... 8W-51
Cigar Lighter......................... 8W-41
Circuit Breakers...................... 8W-12
Clockspring.................. 8W-33, 41, 43, 47
Coil On Plugs......................... 8W-30
Coil Rail............................. 8W-30
Combination Flasher................... 8W-52
Compact Disc Changer.................. 8W-47
Controller Antilock Brake............... 8W-35
Coolant Level Sensor................... 8W-45
Courtesy Lamps....................... 8W-44
Crankcase Heater..................... 8W-30
Crankshaft Position Sensor.............. 8W-30
Cylinder Lock Switches................. 8W-61
Data Link Connector................... 8W-18
Diagnostic Junction Port................ 8W-18
EGR Solenoid......................... 8W-30
Electric Brake........................ 8W-54
Electronic Speed Control Servo........... 8W-33
Engine Control Module................. 8W-30
Engine Coolant Temperature Sensor...... 8W-30
Engine Oil Pressure Sensor.............. 8W-30
Engine Starter Motor................... 8W-21
EVAP/Purge Solenoid................... 8W-30
Fog Lamps........................ 8W-50, 51
Fuel Injectors......................... 8W-30
Fuel Pressure Sensor................... 8W-30Component Page
Fuel Pressure Solenoid................. 8W-30
Fuel Pump........................... 8W-30
Fuel Tank Module..................... 8W-30
Fuses............................ 8W-10, 12
Fusible Link....................... 8W-10, 20
Grounds............................. 8W-15
Generator......................... 8W-20, 30
Glove Box Lamp...................... 8W-44
Glow Plugs........................... 8W-30
Headlamp Leveling Motor............... 8W-50
Heated Seats......................... 8W-63
High Beam Headlamps................. 8W-50
Hood Ajar Switch...................... 8W-39
Horns............................... 8W-41
Hydraulic Cooling Module............ 8W-30, 42
Idle Air Control Motor.................. 8W-30
Ignition Switch....................... 8W-10
Impact Sensors....................... 8W-43
Input Speed Sensor.................... 8W-31
Instrument Cluster.................... 8W-40
Intake Air Temperature Sensor........... 8W-30
Intake Port Swirl Actuator.............. 8W-30
Intrusion Transceiver Module............ 8W-49
Junction Block........................ 8W-12
Knock Sensor......................... 8W-30
Lamp Assemblies................... 8W-51, 52
Leak Detection Pump.................. 8W-30
License Lamps........................ 8W-51
Liftgate............................. 8W-61
Line Pressure Sensor................... 8W-31
Low Beam Headlamps.................. 8W-50
Low Beam Relay...................... 8W-50
Low Beam/Daytime Running Lamp Relay . . . 8W-50
Lumbar Motor........................ 8W-63
Lumbar Switch....................... 8W-63
Manifold Absolute Pressure Sensor........ 8W-30
Manual Temperature Control............. 8W-42
Mass Air Flow Sensor.................. 8W-30
Memory Set Switch................. 8W-62, 63
Mode Door Motor/Actuator............... 8W-42
Multi-Function Switch............... 8W-50, 53
Output Speed Sensor................... 8W-31
Overhead Map/Courtesy Lamp........... 8W-44
Oxygen Sensors....................... 8W-30
Park Brake Switch..................... 8W-40
Park Lamp........................... 8W-50
Park/Neutral Position Switch............ 8W-31
Park/Turn Signal Lamps................ 8W-50
Power Amplifier....................... 8W-47
Power Connector...................... 8W-41
Power Distribution Center............... 8W-10
Power Mirrors........................ 8W-62
WJ8W-02 COMPONENT INDEX 8W - 02 - 1

8W-15 GROUND DISTRIBUTION
Component Page
A/C Compressor Clutch.................. 8W-15-4
Adjustable Pedals Module............. 8W-15-17, 21
Airbag Control Module.................. 8W-15-16
Ash Receiver Lamp.................... 8W-15-14
Automatic Day/Night Mirror.............. 8W-15-19
Automatic Zone Control Module........... 8W-15-15
Battery............................ 8W-15-2, 3
Blower Motor Controller................. 8W-15-15
Body Control Module.............. 8W-15-12, 13, 15
Brake Lamp Switch................. 8W-15-17, 22
Center High Mounted Stop Lamp.......... 8W-15-20
Cigar Lighter........................ 8W-15-14
Cigar Lighter Relay.................... 8W-15-12
Controller Antilock Brake................ 8W-15-12
Coolant Level Sensor............... 8W-15-9, 10, 11
Crankcase Heater...................... 8W-15-4
Data Link Connector.................. 8W-15-2, 3
Driver Cylinder Lock Switch.............. 8W-15-16
Driver Door Lock Motor/Ajar Switch........ 8W-15-16
Driver Door Module.................... 8W-15-16
Driver Heated Seat Switch............... 8W-15-14
Driver Lumbar Switch............... 8W-15-18, 21
Driver Power Seat Switch............. 8W-15-18, 21
Driver Rear Power Window Switch....... 8W-15-18, 21
Electric Brake........................ 8W-15-17
Electronic Speed Control Servo.......... 8W-15-9, 10
Engine Control Module.................. 8W-15-3
Front Power Outlet.................... 8W-15-14
Front Washer Pump................... 8W-15-6, 7
Front Wiper Motor.................... 8W-15-6, 7
Fuel Pump Module.................... 8W-15-19
G100............................. 8W-15-2, 3
G101............................. 8W-15-2, 3
G102............................... 8W-15-2
G103............................. 8W-15-2, 3
G104............................... 8W-15-4
G105............................... 8W-15-4
G106............................. 8W-15-6, 7
G107.............................. 8W-15-12
G108.......................... 8W-15-9, 10, 11
G200......................... 8W-15-13, 14, 15
G201.............................. 8W-15-16
G300......................... 8W-15-16, 17, 18
G301......................... 8W-15-19, 21, 22
Headlamp Leveling Switch............... 8W-15-15
Hood Ajar Switch..................... 8W-15-6, 7
Horn No. 1...................... 8W-15-9, 10, 11
Horn No. 2...................... 8W-15-9, 10, 11
Hydraulic Cooling Module........... 8W-15-9, 10, 11
Ignition Switch....................... 8W-15-15
Instrument Cluster.................. 8W-15-13, 14
Intake Port Swirl Actuator................ 8W-15-3
Intrusion Transceiver Module.......... 8W-15-21, 22
Junction Block.................. 8W-15-12, 13, 15
Left Fog Lamp...................... 8W-15-6, 7
Left Front Park Lamp................... 8W-15-5
Left Front Park/Turn Signal Lamp.......... 8W-15-5
Left Front Turn Signal Lamp.............. 8W-15-5
Left Headlamp Leveling Motor............. 8W-15-5
Left High Beam Headlamp................ 8W-15-5
Component Page
Left Liftgate Ajar Switch................ 8W-15-20
Left Low Beam Headlamp................ 8W-15-5
Left Multi-Function Switch............... 8W-15-15
Left Rear Door Lock Motor/Ajar Switch.... 8W-15-21, 22
Left Rear Lamp Assembly............... 8W-15-19
Left Side Repeater Lamp............... 8W-15-6, 7
License Lamp No. 1.................... 8W-15-20
License Lamp No. 2.................... 8W-15-20
Liftgate Flip-Up Ajar Switch.............. 8W-15-20
Liftgate Flip-Up Release Solenoid.......... 8W-15-20
Line Pressure Sensor.................... 8W-15-2
Low Beam/Daytime Running Lamp Relay.... 8W-15-12
Manual Temperature Control........... 8W-15-13, 15
Oxygen Sensor 1/2 Downstream............ 8W-15-4
Oxygen Sensor 2/2 Downstream............ 8W-15-4
Park Lamp Relay..................... 8W-15-12
Passenger Door Lock Motor/Ajar Switch...... 8W-15-16
Passenger Door Module................. 8W-15-16
Passenger Heated Seat Switch............ 8W-15-14
Passenger Lumbar Switch............. 8W-15-17, 22
Passenger Power Seat Switch.......... 8W-15-17, 22
Passenger Rear Power Window Switch.... 8W-15-16, 22
Power Amplifier.................... 8W-15-17, 18
Power Connector...................... 8W-15-15
Powertrain Control Module............... 8W-15-2
Radio........................... 8W-15-17, 18
Rain Sensor....................... 8W-15-21, 22
Rear Power Outlet.................. 8W-15-17, 18
Rear Washer Pump................... 8W-15-6, 7
Rear Window Defogger.................. 8W-15-20
Rear Wiper Motor..................... 8W-15-20
Remote Keyless Module................. 8W-15-16
Right Fog Lamp.................. 8W-15-9, 10, 11
Right Front Park Lamp.................. 8W-15-8
Right Front Park/Turn Signal Lamp......... 8W-15-8
Right Front Turn Signal Lamp............. 8W-15-8
Right Headlamp Leveling Motor............ 8W-15-8
Right High Beam Headlamp............... 8W-15-8
Right Low Beam Headlamp............... 8W-15-8
Right Rear Door Lock Motor/Ajar Switch . . 8W-15-16, 18
Right Rear Lamp Assembly............ 8W-15-17, 18
Right Side Repeater Lamp........... 8W-15-9, 10, 11
Seat Module...................... 8W-15-18, 21
Sentry Key Immobilizer Module........... 8W-15-13
Shifter Assembly................... 8W-15-14, 15
Siren............................. 8W-15-6, 7
Sunroof Control Module................. 8W-15-19
Sunroof Motor........................ 8W-15-19
Sunroof Switch....................... 8W-15-19
Temperature Valve Actuator.............. 8W-15-13
Trailer Tow Brake Lamp Relay............ 8W-15-19
Trailer Tow Connector.................. 8W-15-19
Trailer Tow Left Turn Relay.............. 8W-15-19
Trailer Tow Right Turn Relay............. 8W-15-19
Transmission Control Module.............. 8W-15-2
Transmission Control Relay............ 8W-15-9, 10
Underhood Lamp..................... 8W-15-6, 7
Vehicle Information Center............ 8W-15-21, 22
Viscous/Cabin Heater................... 8W-15-4
Washer Fluid Level Switch.............. 8W-15-6, 7
WJ8W-15 GROUND DISTRIBUTION 8W - 15 - 1

Component Page
C310 (EXCEPT BUILT-UP-EXPORT).... 8W-80-55
C310 (EXCEPT BUILT-UP-EXPORT).... 8W-80-55
C311 ............................. 8W-80-55
C311 ............................. 8W-80-55
C312............................. 8W-80-55
C312............................. 8W-80-56
C313............................. 8W-80-56
C313............................. 8W-80-56
C314............................. 8W-80-56
C314............................. 8W-80-57
C315............................. 8W-80-57
C315............................. 8W-80-57
C316 (EXCEPT BUILT-UP-EXPORT).... 8W-80-58
C316 (EXCEPT BUILT-UP-EXPORT).... 8W-80-58
C317............................. 8W-80-58
C317............................. 8W-80-58
C318............................. 8W-80-58
C318............................. 8W-80-59
C319............................. 8W-80-59
C319............................. 8W-80-59
CAMSHAFT POSITION
SENSOR (DIESEL)................ 8W-80-59
CAMSHAFT POSITION
SENSOR (GAS)................... 8W-80-59
CAPACITOR (4.0L).................. 8W-80-59
CAPACITOR NO. 1 (4.7L)............. 8W-80-60
CAPACITOR NO. 2 (4.7L)............. 8W-80-60
CARGO LAMP..................... 8W-80-60
CENTER HIGH MOUNTED
STOP LAMP..................... 8W-80-60
CIGAR LIGHTER................... 8W-80-60
CLOCKSPRING C1................. 8W-80-61
CLOCKSPRING C2................. 8W-80-61
CLOCKSPRING C3................. 8W-80-61
CLOCKSPRING C4................. 8W-80-61
COIL ON PLUG NO. 1 (4.7L).......... 8W-80-61
COIL ON PLUG NO. 2 (4.7L).......... 8W-80-62
COIL ON PLUG NO. 3 (4.7L).......... 8W-80-62
COIL ON PLUG NO. 4 (4.7L).......... 8W-80-62
COIL ON PLUG NO. 5 (4.7L).......... 8W-80-62
COIL ON PLUG NO. 6 (4.7L).......... 8W-80-62
COIL ON PLUG NO. 7 (4.7L).......... 8W-80-63
COIL ON PLUG NO. 8 (4.7L).......... 8W-80-63
COIL RAIL (4.0L)................... 8W-80-63
COMPACT DISC CHANGER
(PREMIUM RADIO)............... 8W-80-63
CONTROLLER ANTILOCK BRAKE.... 8W-80-64
COOLANT LEVEL SENSOR.......... 8W-80-64
CRANKCASE HEATER (DIESEL)...... 8W-80-64
CRANKSHAFT POSITION SENSOR
(DIESEL)....................... 8W-80-65
CRANKSHAFT POSITION SENSOR
(GAS).......................... 8W-80-65
DATA LINK CONNECTOR............ 8W-80-65
DIAGNOSTIC JUNCTION PORT....... 8W-80-66Component Page
DRIVER AIRBAG SQUIB 1........... 8W-80-66
DRIVER AIRBAG SQUIB 2........... 8W-80-66
DRIVER BLEND DOOR MOTOR/ACTUATOR
(LHD) (AZC)..................... 8W-80-67
DRIVER BLEND DOOR MOTOR/ACTUATOR
(RHD) (AZC)- BLACK 2 WAY........ 8W-80-67
DRIVER CURTAIN AIRBAG.......... 8W-80-67
DRIVER CYLINDER LOCK SWITCH . . . 8W-80-67
DRIVER DOOR LOCK MOTOR/AJAR
SWITCH........................ 8W-80-68
DRIVER DOOR MODULE C1......... 8W-80-68
DRIVER DOOR MODULE C2......... 8W-80-68
DRIVER DOOR MODULE C3......... 8W-80-69
DRIVER FRONT DOOR
COURTESY LAMP................ 8W-80-69
DRIVER FRONT POWER
WINDOW MOTOR................ 8W-80-69
DRIVER HEATED SEAT BACK
(PREMIUM I/III)................. 8W-80-69
DRIVER HEATED SEAT CUSHION
(PREMIUM I/III)................. 8W-80-69
DRIVER HEATED SEAT SWITCH...... 8W-80-70
DRIVER LUMBAR MOTOR
(MIDLINE/PREMIUM)............. 8W-80-70
DRIVER LUMBAR SWITCH
(MIDLINE/PREMIUM)............. 8W-80-70
DRIVER POWER MIRROR........... 8W-80-70
DRIVER POWER SEAT FRONT
RISER MOTOR................... 8W-80-71
DRIVER POWER SEAT FRONT
RISER MOTOR SENSOR
(PREMIUM II/III)................. 8W-80-71
DRIVER POWER SEAT HORIZONTAL
MOTOR........................ 8W-80-71
DRIVER POWER SEAT HORIZONTAL
MOTOR SENSOR
(PREMIUM II/III)................. 8W-80-71
DRIVER POWER SEAT REAR
RISER MOTOR................... 8W-80-71
DRIVER POWER SEAT REAR
RISER MOTOR SENSOR
(PREMIUM II/III)................. 8W-80-72
DRIVER POWER SEAT
RECLINER MOTOR............... 8W-80-72
DRIVER POWER SEAT
RECLINER MOTOR SENSOR
(PREMIUM II/III)................. 8W-80-72
DRIVER POWER SEAT SWITCH
(EXCEPT MIDLINE/PREMIUM)..... 8W-80-72
DRIVER POWER SEAT SWITCH
(MIDLINE/PREMIUM)............. 8W-80-73
DRIVER REAR POWER
WINDOW MOTOR................ 8W-80-73
DRIVER REAR POWER WINDOW
SWITCH........................ 8W-80-73
8W - 80 - 2 8W-80 CONNECTOR PIN-OUTWJ

FORM-IN-PLACE GASKET AND SEALER
APPLICATION
Assembling parts using a form-in-place gasket
requires care but it's easier then using precut gaskets.
MopartGasket Maker material should be applied
sparingly 1 mm (0.040 in.) diameter or less of sealant
to one gasket surface. Be certain the material sur-
rounds each mounting hole. Excess material can eas-
ily be wiped off. Components should be torqued in
place within 15 minutes. The use of a locating dowel
is recommended during assembly to prevent smear-
ing material off the location.
MopartEngine RTV GEN II or ATF RTV gasket
material should be applied in a continuous bead
approximately 3 mm (0.120 in.) in diameter. All
mounting holes must be circled. For corner sealing, a
3.17 or 6.35 mm (1/8 or 1/4 in.) drop is placed in the
center of the gasket contact area. Uncured sealant
may be removed with a shop towel. Components
should be torqued in place while the sealant is still
wet to the touch (within 10 minutes). The usage of a
locating dowel is recommended during assembly to
prevent smearing material off the location.
MopartGasket Sealant in an aerosol can should be
applied using a thin, even coat sprayed completely
over both surfaces to be joined, and both sides of a
gasket. Then proceed with assembly. Material in a
can w/applicator can be brushed on evenly over the
sealing surfaces. Material in an aerosol can should be
used on engines with multi-layer steel gaskets.
STANDARD PROCEDURE - REPAIR DAMAGED
OR WORN THREADS
CAUTION: Be sure that the tapped holes maintain
the original center line.
Damaged or worn threads can be repaired. Essen-
tially, this repair consists of:
²Drilling out worn or damaged threads.
²Tapping the hole with a special Heli-Coil Tap, or
equivalent.
²Installing an insert into the tapped hole to bring
the hole back to its original thread size.
STANDARD PROCEDUREÐHYDROSTATIC LOCK
CAUTION: DO NOT use the starter motor to rotate
the crankshaft. Severe damage could occur.
When an engine is suspected of hydrostatic lock
(regardless of what caused the problem), follow the
steps below.
(1) Perform the Fuel Pressure Release Procedure
(Refer to 14 - FUEL SYSTEM/FUEL DELIVERY -
STANDARD PROCEDURE).(2) Disconnect the negative cable(s) from the bat-
tery.
(3) Inspect air cleaner, induction system, and
intake manifold to ensure system is dry and clear of
foreign material.
(4) Place a shop towel around the spark plugs to
catch any fluid that may possibly be under pressure
in the cylinder head. Remove the spark plugs.
(5) With all spark plugs removed, rotate the crank-
shaft using a breaker bar and socket.
(6) Identify the fluid in the cylinders (coolant, fuel,
oil, etc.).
(7) Be sure all fluid has been removed from the
cylinders.
(8) Repair engine or components as necessary to
prevent this problem from occurring again.
(9) Squirt a small amount of engine oil into the
cylinders to lubricate the walls. This will prevent
damage on restart.
(10) Install new spark plugs. Tighten the spark
plugs to 41 N´m (30 ft. lbs.) torque.
(11) Drain engine oil. Remove and discard the oil
filter.
(12) Install the drain plug. Tighten the plug to 34
N´m (25 ft. lbs.) torque.
(13) Install a new oil filter.
(14) Fill engine crankcase with the specified
amount and grade of oil. (Refer to LUBRICATION &
MAINTENANCE - SPECIFICATIONS).
(15) Connect the negative cable(s) to the battery.
(16) Start the engine and check for any leaks.
STANDARD PROCEDURE - CYLINDER BORE
HONING
Before honing, stuff plenty of clean shop towels
under the bores and over the crankshaft to keep
abrasive materials from entering the crankshaft
area.
(1)
Used carefully, the Cylinder Bore Sizing Hone
C-823, equipped with 220 grit stones, is the best tool
for this job. In addition to deglazing, it will reduce
taper and out-of-round, as well as removing light scuff-
ing, scoring and scratches. Usually, a few strokes will
clean up a bore and maintain the required limits.
CAUTION: DO NOT use rigid type hones to remove
cylinder wall glaze.
(2) Deglazing of the cylinder walls may be done if
the cylinder bore is straight and round. Use a cylin-
der surfacing hone, Honing Tool C-3501, equipped
with 280 grit stones (C-3501-3810). about 20-60
strokes, depending on the bore condition, will be suf-
ficient to provide a satisfactory surface. Using honing
oil C-3501-3880, or a light honing oil, available from
major oil distributors.
9 - 10 ENGINE - 4.0LWJ
ENGINE - 4.0L (Continued)

CAUTION: DO NOT use engine or transmission oil,
mineral spirits, or kerosene.
(3) Honing should be done by moving the hone up
and down fast enough to get a crosshatch pattern.
The hone marks should INTERSECT at 40É to 60É
for proper seating of rings (Fig. 3).
(4) A controlled hone motor speed between 200 and
300 RPM is necessary to obtain the proper cross-
hatch angle. The number of up and down strokes per
minute can be regulated to get the desired 40É to 60É
angle. Faster up and down strokes increase the cross-
hatch angle.
(5) After honing, it is necessary that the block be
cleaned to remove all traces of abrasive. Use a brush
to wash parts with a solution of hot water and deter-
gent. Dry parts thoroughly. Use a clean, white, lint-
free cloth to check that the bore is clean. Oil the
bores after cleaning to prevent rusting.
STANDARD PROCEDURE - ENGINE CORE AND
OIL GALLERY PLUGS
Using a blunt tool such as a drift and a hammer,
strike the bottom edge of the cup plug. With the cup
plug rotated, grasp firmly with pliers or other suit-
able tool and remove plug (Fig. 4).CAUTION: Do not drive cup plug into the casting as
restricted cooling can result and cause serious
engine problems.
Thoroughly clean inside of cup plug hole in cylin-
der block or head. Be sure to remove old sealer.
Lightly coat inside of cup plug hole with Mopart
Stud and Bearing Mount. Make certain the new plug
is cleaned of all oil or grease. Using proper drive
plug, drive plug into hole so that the sharp edge of
the plug is at least 0.5 mm (0.020 in.) inside the
lead-in chamfer.
It is not necessary to wait for curing of the sealant.
The cooling system can be refilled and the vehicle
placed in service immediately.
REMOVAL
(1) Disconnect the battery negative cable.
(2) Mark the hinge locations on the hood panel for
alignment reference during installation. Remove the
engine compartment lamp. Remove the hood.
(3) Remove the radiator drain cock and radiator
cap to drain the coolant. DO NOT waste usable cool-
ant. If the solution is clean, drain the coolant into a
clean container for reuse.
(4) Remove the upper radiator hose and coolant
recovery hose.
(5) Remove the lower radiator hose.
(6) Remove upper radiator support retaining bolts
and remove radiator support.
Fig. 3 Cylinder Bore Crosshatch Pattern
1 - CROSSHATCH PATTERN
2 - INTERSECT ANGLE
Fig. 4 Core Hole Plug Removal
1 - CYLINDER BLOCK
2 - REMOVE PLUG WITH PLIERS
3 - STRIKE HERE WITH HAMMER
4 - DRIFT PUNCH
5 - CUP PLUG
WJENGINE - 4.0L 9 - 11
ENGINE - 4.0L (Continued)

(7) Remove the fan assembly from the water pump
(Refer to 7 - COOLING/ENGINE/RADIATOR FAN -
REMOVAL).
(8) Remove the fan shroud.
(9) Disconnect the transmission fluid cooler lines
(automatic transmission).
(10) Discharge the A/C system (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE).
(11) Remove the service valves and cap the com-
pressor ports.
(12) Remove the radiator or radiator/condenser (if
equipped with A/C).
(13) Disconnect the heater hoses at the engine
thermostat housing and water pump.
(14) Disconnect the accelerator cable, transmission
line pressure cable and speed control cable (if
equipped) from the throttle body.
(15) Remove cables from the bracket and secure
out of the way.
(16) Disconnect the body ground at the engine.
(17) Disconnect the following connectors and
secure their harness out of the way.
²Power steering pressure switch
²Coolant temperature sensor
²Six (6) fuel injector connectors
²Intake air temperature sensor
²Throttle position sensor
²Map sensor
²Crankshaft position sensor
²Oxygen sensor
²Camshaft position sensor
²Generator connector and B+ terminal wire
(18) Disconnect the coil rail electrical connections
and the oil pressure switch connector.
(19) Perform the fuel pressure release procedure
(Refer to 14 - FUEL SYSTEM/FUEL DELIVERY -
STANDARD PROCEDURE).
(20) Disconnect the fuel supply line at the injector
rail (Refer to 14 - FUEL SYSTEM/FUEL DELIVERY/
QUICK CONNECT FITTING - STANDARD PROCE-
DURE).
(21) Remove the fuel line bracket from the intake
manifold.
(22) Remove the air cleaner assembly (Fig. 5).
(23) Disconnect the hoses from the fittings at the
steering gear.
(24) Drain the pump reservoir.
(25) Cap the fittings on the hoses and steering
gear to prevent foreign objects from entering the sys-
tem.
(26) Raise and support the vehicle.
(27) Disconnect the wires from the engine starter
motor solenoid.(28) Remove the engine starter motor (Refer to 8 -
ELECTRICAL/STARTING/STARTER MOTOR -
REMOVAL).
(29) Disconnect the oxygen sensor from the
exhaust pipe.
(30) Disconnect the exhaust pipe from the mani-
fold.
(31) Remove the exhaust pipe support.
(32) Remove the bending brace (Refer to 9 -
ENGINE/ENGINE BLOCK/STRUCT SUPPORT -
REMOVAL).
(33) Remove the engine flywheel/converter housing
access cover.
(34) Mark the converter and drive plate location.
(35) Remove the converter-to-drive plate bolts.
(36) Remove the upper engine flywheel/converter
housing bolts and loosen the bottom bolts.
(37) Remove the engine mount cushion-to-engine
compartment bracket bolts.
(38) Lower the vehicle.
(39) Attach a lifting device to the engine.
(40) Raise the engine off the front supports.
(41) Place a support or floor jack under the con-
verter (or engine flywheel) housing.
(42) Remove the remaining converter (or engine
flywheel) housing bolts.
(43) Lift the engine out of the engine compart-
ment.
Fig. 5 Air Cleaner Assembly
1 - POWER STEERING PUMP
2 - AIR CLEANER ASSEMBLY
9 - 12 ENGINE - 4.0LWJ
ENGINE - 4.0L (Continued)