2002 ISUZU AXIOM wheel alignment

0B±6MAINTENANCE AND LUBRICATION
Always change the oil and the oil filter as soon as possible
after driving in a dust storm.
Engine Cooling System Inspection
Inspect the coolant/anti±freeze. If the coolant is dirty or
rusty, drain, flush and refill with new coolant. Keep coolant
at the proper mixture for proper freeze protection,
corrosion inhibitor level and best engine operating
temperature. Inspect hoses and replace if cracked,
swollen or deteriorated. Tighten the hose clamps if
equipped with screw±type clamps. Clean outside of
radiator and air conditioning condenser. Wash filler cap
and neck. To help ensure proper operation, a pressure
test of both the cooling system and the cap is also
recommended.
Exhaust System Inspection
Visually inspect the exhaust pipes, muffler, heat shields
and hangers for cracks, deterioration, or damage.
Be alert to any changes in the sound of the exhaust
system or any smell of fumes. These are signs the system
may be leaking or overheating. Repair the system at
once, if these conditions exist. (See also ªEngine Exhaust
Gas Safetyº and ªThree Way Catalytic Converterº in the
Owner's manual.)
Fuel Cap, Fuel Lines, and Fuel Tank
Inspection
Inspect the fuel tank, the fuel cap and the fuel lines every
60,000 miles (96,000 km) for damage which could cause
leakage.
Inspect the fuel cap and the gasket for correct sealing and
physical damage. Replace any damaged parts.
Drive Belt Inspection
Check the serpentine belt driving for cracks, fraying,
wear, and correct tension every 30,000 miles (48,000
km). Replace as necessary.
Wheel Alignment, Balance and Tires
Operation
Uneven or abnormal tire wear, or a pull right or left on a
straight and level road may show the need for a wheel
alignment. A vibration of the steering wheel or seat at
normal highway speeds means a wheel balancing is
needed. Check tire pressure when the tires are ªcoldº
(include the spare).
Maintain pressure as shown in the tire placard, which is
located on the driver's door lock pillar.
Steering System Operation
Be alert for any changes in steering operation. An
inspection or service is needed when the steering wheel
is harder to turn or has too much free play, or if there are
unusual sounds when turning or parking.
Brake Systems Operation
Watch for the ªBRAKEº light coming on. Other signs of
possible brake trouble are such things as repeated pulling
to one side when braking, unusual sounds when braking
or between brake applications, or increased brake pedaltravel. If you note one of these conditions, repair the
system at once.
For convenience, the following should be done when
wheels are removed for rotation: Inspect lines and hoses
for proper hookup, bindings, leaks, crack, chafing etc.
Inspect disc brake pads for wear and rotors for surface
condition.
Inspect other brake parts, including parking brake drums,
linings etc., at the same time. Check parking brake
adjustment.
Inspect the brakes more often if habit or conditions
result in frequent braking.
Parking Brake and Transmission Park
Mechanism Operation
Park on a fairly steep hill and hold the vehicle with the
parking brake only. This checks holding ability. On
automatic transmission vehicles, shifting from ªPº
position to the other positions cannot be made unless the
brake pedal is depressed when the key switch is in the
ªONº position or the engine is running.
WARNING: B E F O R E C H E C K I N G T H E S TA R T E R
SAFETY SWITCH OPERATION BELOW, BE SURE TO
HAVE ENOUGH ROOM AROUND THE VEHICLE.
THEN FIRMLY APPLY BOTH THE PARKING BRAKE
AND THE REGULAR BRAKE. DO NOT USE THE
ACCELERATOR PEDAL. IF THE ENGINE STARTS,
BE READY TO TURN OFF THE KEY PROMPTLY.
TAKE THESE PRECAUTIONS BECAUSE THE
VEHICLE COULD MOVE WITHOUT WARNING AND
POSSIBLY CAUSE PERSONAL INJURY OR
PROPERTY DAMAGE.
Starter Safety Switch Operation
Check by trying to start the engine in each gear while
setting the parking brake and the foot brake. The starter
should crank only in ªPº (Park) or ªNº (Neutral).
Accelerator Linkage Lubrication
Lubricate the accelerator pedal fulcrum pin with chassis
grease.
Steering and Suspension Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts or signs of
wear. Inspect power steering lines and hoses for proper
hookup, binding, leaks, cracks, chafing, etc.
Body and Chassis Lubrication
Lubricate the key lock cylinders, the hood latch, the hood
and door hinges, the door check link, the parking cable
guides, the underbody contact points, and the linkage.
Propeller Shaft Inspection and Lubrication
Check the propeller shaft flange±to±pinion bolts for
proper torque to 63 Nwm (46 lb ft) for front and rear
propeller shaft.

0B±12MAINTENANCE AND LUBRICATION
Maintenance Service Data
Service Data and Specifications
ENGINEValve clearance (cold)Intake 0.28+0.05 mm (0.011+0.002 in)
Exhaust 0.3+0.05 mm (0.012+0.002 in)
Spark plug typeK16PR-P11/PK16PR11/RC10PYP4
Spark plug gap1.05 mm (0.04 in)
BRAKEBrake pedal free play6±10 mm (0.24±0.39 in)
Parking brake travel6±7 notches
WHEEL ALIGNMENTToe-in (Front)0 to +2 mm (0 to +0.08 in)
Toe-in (Rear)0+5 mm (0+0.2 in)
Camber (Front)0
+30'
Camber (Rear)0
+1

Caster (Front)2
30'+45'
Toe±Axis (Rear)+1

PROPELLER SHAFTFlange torque63 N´m (46 lb ft)
WHEEL AND TIRESSizeP235/65R17
Wheel nut torque118 N´m (87 lb ft)
Tire inflation pressure (Front)180 kPa (26 psi)
* Tire inflation pressure (Rear)180 kPa (26 psi)
* Unless otherwise specified on tire information label on the vehicle.
Approximate Capacities
ItemsMetric MeasureU.S. Measure
Fuel tank74 L19.5 Gal.
* CrankcaseOil Change with Filter4.7 L5.0 Qt
Oil Change without Filter4.0 L4.2 Qt
CoolantA/T11.1 L11.7 Qt
TransmissionAutomatic8.6 L9.1 Qt
Transfer1.35 L1.4 Qt
AxleRear1.77 L1.87 Qt
Front1.25 L1.33 Qt
Shift on the fly system0.12 L0.13 Qt
Power steering1.0 L1.1 Qt
Air conditioning (R-134a)0.6 L1.32 Qt
*Crankcase capacities shown are approximate refill capacities. After refill, recheck oil level.

POWER±ASSISTED STEERING SYSTEM2A±1
AXIOM
STEERING
POWER-ASSISTED STEERING SYSTEM
CONTENTS
Service Precaution 2A±2. . . . . . . . . . . . . . . . . . . . . .
Diagnosis 2A±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description 2A±8. . . . . . . . . . . . . . . . . . . . .
Power Steering System Test 2A±10. . . . . . . . . . . . . .
Maintenance 2A±11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid Level 2A±11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bleeding The Power Steering System 2A±11. . . . . .
Bleeding Procedure 2A±11. . . . . . . . . . . . . . . . . . . . .
Flushing The Power Steering System 2A±11. . . . . .
Steering Wheel Free Play Inspection 2A±12. . . . . .
Front End Alignment Inspection and
Adjustment 2A±12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 2A±16. . . . . . . . . . . . .
Special Tools 2A±17. . . . . . . . . . . . . . . . . . . . . . . . . .
Power Steering Unit 2A±18. . . . . . . . . . . . . . . . . . . . .
Power Steering Unit and Associated Parts 2A±18
Removal 2A±18. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation (4y2 Model) 2A±19. . . . . . . . . . . . . . . .
Installation (4y4 Model) 2A±19. . . . . . . . . . . . . . . .
Power Steering Unit Disassembled View 2A±20. .
Disassembly 2A±21. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 2A±21. . . . . . . . . . . . . . . . . .
Reassembly 2A±21. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 2A±22. . . . . . . . . . .
Special Tools 2A±22. . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Steering Pump 2A±23. . . . . . . . . . . . . . . . . . . .
Power Steering Pump and Associated Parts 2A±23
Removal 2A±23. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 2A±23. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Steering Pump Disassembled View 2A±24
Disassembly 2A±24. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 2A±25. . . . . . . . . . . . . . . . . .
Reassembly 2A±25. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 2A±27. . . . . . . . . . .
Transfer Gear Assembly 2A±28. . . . . . . . . . . . . . . . .
Transfer Gear Assembly and Associated
Parts 2A±28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removal 2A±28. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 2A±28. . . . . . . . . . . . . . . . . .
Installation 2A±28. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supplemental Restraint System Steering
Wheel & Column 2A±29. . . . . . . . . . . . . . . . . . . . . . .
Service Precaution 2A±29. . . . . . . . . . . . . . . . . . . .
SRS Connectors 2A±29. . . . . . . . . . . . . . . . . . . . . .
Inflator Module 2A±31. . . . . . . . . . . . . . . . . . . . . . . . . .
Inflator Module and Associated Parts 2A±31. . . . .
Removal 2A±31. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 2A±32. . . . . . . . . . . . . . . . . .
Installation 2A±32. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering Wheel 2A±33. . . . . . . . . . . . . . . . . . . . . . . . .
Steering Wheel and Associated Parts 2A±33. . . .
Removal 2A±33. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 2A±35. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Combination Switch 2A±36. . . . . . . . . . . . . . . . . . . . .
Combination Switch and Associated Parts 2A±36
Removal 2A±36. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 2A±38. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock Cylinder 2A±40. . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock Cylinder and Associated Parts 2A±40. . . . . .
Removal 2A±40. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 2A±42. . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Inspection 2A±43. . . . . . . . . . . . . . . . . . . . .
Steering Column 2A±44. . . . . . . . . . . . . . . . . . . . . . . .
Steering Column and Associated Parts 2A±44. . .
Removal 2A±44. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection 2A±46. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 2A±48. . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Inspection 2A±49. . . . . . . . . . . . . . . . . . . . .
Supplemental Restraint System Steering
Wheel & Column and Associated Parts 2A±50. . . .
Main Data and Specifications 2A±50. . . . . . . . . . .
Special Tools 2A±50. . . . . . . . . . . . . . . . . . . . . . . . . .

2A±2
POWER±ASSISTED STEERING SYSTEM
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
Diagnosis
Since the problems in steering, suspension, wheels and
tires involve several systems, they must all be considered
when diagnosing a complaint. To identify the symptom,
always road test the vehicle first. Proceed with the follow-
ing preliminary inspections and correct any defects which
are found.
1. Inspect tires for proper pressure and uneven wear.
2. Raise vehicle on a hoist, then inspect front and rear
suspension and steering linkage for loose or
damaged parts.
3. Spin the front wheels. Inspect for out-of-round tires,
out-of-balance tires, loose and/or rough wheel
bearings.
General Diagnosis
ConditionPossible causeCorrection
Vehicle PullsMismatched or uneven tires.Replace tire.
Tires not adequately inflated.Adjust tire pressure.
Broken or sagging springs.Replace spring.
Radial tire lateral force.Replace tire.
Improper wheel alignment.Adjust wheel alignment.
Brake dragging in one wheel.Repair brake.
Loose, bent or broken front or rear
suspension parts.Tighten or replace the appropriate
suspension part(s).
Faulty shock absorbers.Replace shock absorber.
Parts in power steering valve
defective.Replace power steering unit.
Abnormal or Excessive Tire WearSagging or broken spring.Replace spring.
Tire out of balance.Balance or replace tire.
Improper wheel alignment.Check front end alignment.
Faulty shock absorber.Replace shock absorber.
Hard driving.Replace tire.
Overloaded vehicle.Replace tire and reduce load.
Tires not rotated periodically.Replace or rotate tire.
Worn or loose road wheel bearings.Replace wheel bearing.
Wobbly wheel or tires.Replace wheel or tire.
Tires not adequately inflated.Adjust the pressure.

POWER±ASSISTED STEERING SYSTEM2A±3
Condition CorrectionPossible cause
Wheel HopBlister or bump on tire.Replace tire.
Improper shock absorber operation.Replace shock absorber.
Shimmy, Shake or VibrationTire or wheel out of balance.Balance wheels or replace tire/or
wheel.
Loose wheel bearings.Replace wheel bearing.
Worn steering linkage ball joints.Replace ball joints.
Worn upper or lower end ball joints.Replace ball joints.
Excessive wheel run±out.Repair or replace wheel and/or tire.
Blister or bump on tire.Replace tire.
Excessive loaded radial run±out of
tire/wheel assembly.Replace tire or wheel.
Improper wheel alignment.Check wheel alignment.
Loose or worn steering linkage.Tighten or replace steering linkage.
Loose steering unit.Tighten steering unit.
Tires not adequately inflated.Adjust tire pressure.
Loose, bent or broken front or rear
suspension parts.Tighten or replace the appropriate
suspension parts.
Faulty shock absorber.Replace shock absorber.
Hub bearing preload misadjustment.Adjust preload.
Parts in power steering valve
defective.Replace power steering unit.
Hard SteeringBind in steering linkage ball studs,
upper or lower end ball joint.Replace ball joint.
Improper wheel alignment.Check wheel alignment.
Tire not adequately inflated.Inflate tires to proper pressure.
Bind in steering column or shaft.Repair or replace.
Improper power steering system
operation.Repair or replace.
Refer to
Power steering system
diagnosis
Too Much Play In SteeringWheel bearings worn.Replace wheel bearings.
Loose steering unit or linkage.Retighten or repair.
Worn or loose steering shaft
universal joint.Retighten or replace steering shaft.
Worn steering linkage ball joints.Replace ball joints.
Worn upper or lower end ball joints.Replace ball joints.
Poor Steering Wheel ReturnabilityBind in steering linkage ball joints.Replace ball joints.
Bind in upper or lower end ball joints.Replace ball joints.
Bind in steering column and shaft.Repair or replace.
Bind in steering gear.Check and repair steering gear.
Improper wheel alignment.Adjust wheel alignment.
Tires not adequately inflated.Adjust tire pressure.
Loose steering wheel nut.Retighten.
Worn wheel bearing.Replace.

2A±4
POWER±ASSISTED STEERING SYSTEM
Condition CorrectionPossible cause
Abnormal NoiseWorn, sticky or loose upper or lower
ball joint, steering linkage ball joints
or drive axle joints.Replace.
Faulty shock absorbers.Replace.
Worn upper or lower control arm
bushing.Replace.
Loose stabilizer bar.Retighten bolts or replace bushings.
Loose wheel nuts.Tighten nuts. Check for elongated
wheel nut holes.
Replace wheel if required.
Loose suspension bolts or nuts.Retighten suspension bolts or nuts.
Broken or otherwise damaged wheel
bearings.Replace wheel bearing.
Broken suspension springs. Replace spring.
Loose steering unit. Retighten mounting bolt.
Faulty steering unit.Replace steering unit.
Wandering or Poor Steering StabilityMismatched or unevenly worn tires.Replace tire or inflate tires to proper
pressure.
Loose steering linkage ball joints.Replace ball joints.
Faulty shock absorbers.Replace shock absorber.
Loose stabilizer bar.Tighten or replace stabilizer bar or
bushings.
Broken or sagging springs.Replace spring (pairs).
Improper wheel alignment.Adjust wheel alignment.
Erratic Steering When BrakingWorn wheel bearings.Replace wheel bearings.
Broken or sagging springs.Replace spring (pairs).
Leaking caliper.Repair or replace caliper.
Warped discs.Replace brake disc.
Badly worn brake pads.Replace brake pads.
Tires are inflated unequally.Inflate tires to proper pressure.

POWER±ASSISTED STEERING SYSTEM2A±5
Power Steering System
There is some noise in all power steering systems. One
of the most common is a hissing sound when the steering
wheel is fully turned and the car is not moving. This noise
will be most evident when the steering wheel is operated
while the brakes are applied. There is no relationshipbetween this noise and steering performance. Do not
replace the valve unless the ªhissingº noise is extremely
objectionable. A replacement valve will also have a slight
noise, and is not always a cure for the condition.
Condition
Possible causeCorrection
Rattle or Chucking NoisePressure hose touching other parts
of vehicle.Adjust hose position. Do not bend
tubing by hand.
Tie rod ends loose.Tighten or replace tie rod end.
Loose steering unit mounting.Tighten steering unit mounting.
Poor Return of Steering Wheel to
Center
Improper front wheel alignment.Adjust front wheel alignment.
CenterWheel bearing worn.Replace front wheel bearing.
Tie rod end binding.Replace tie rod end.
Ball joint binding.Replace ball joint.
Tight or frozen steering shaft
bearing.Replace steering assembly.
Sticky or plugged steering unit valve.Flush or replace steering unit.
Entry of air in the power steering
system.Bleed the system.
Momentary Increase In Effort When
Turning Wheel Fast To Right or Left
High internal leakage.Repair steering gear.
Turning Wheel Fast To Right or LeftPower steering fluid level low.Replenish fluid.
Steering Wheel Surges or Jerks
When Turning Especially During
Insufficient pump pressure.Repair pump assembly.
When Turning Especially During
Parkin
gSticky steering unit valve.Flush or replace steering unit.Parking
Power steering fluid level low.Replenish fluid.
Excessive Wheel Kick Back or Loose
Steering
Air in system.Bleed hydraulic system.
SteeringTie rod end loose.Tighten tie rod end.
Wheel bearing worn.Replace wheel bearing.
Hard Steering or Lack or Power
Assist
Sticky steering unit valve.Flush or replace steering unit.
AssistInsufficient pump pressure.Repair pump assembly.
Excessive internal pump leakage.Repair pump assembly.
Excessive internal steering gear
leakage.Repair steering gear.
Power steering fluid level low.Replenish fluid.
Unstable Engine Idling or Stalling
When TurningPressure switch of the power
steering pump or its harness is faulty.Repair or replace.

2A±12
POWER±ASSISTED STEERING SYSTEM
4. Install all the lines and hoses. Fill the system with new
power steering fluid and bleed the system as
described in Bleeding The Power Steering System.
Operate the engine for about 15 minutes.
Remove the pump return line at the pump inlet and
plug the connection on the pump. While refilling the
reservoir, check the draining fluid for contamination.
If foreign material is still evident, replace all lines,
disassemble and clean or replace the power steering
system components. Do not re-use any drained
power steering fluid.
Steering Wheel Free Play Inspection
430R200001
1. With the tires in the straight-ahead position, check the
amount of steering wheel play by turning the wheel in
both directions until the tires begin to move.
NOTE: The wheel free play should be checked with the
engine running.
Free play: 0 ± 30 mm (0 ± 1.18 in)
2. Also check the steering wheel for play and looseness
in the mount by moving it back and forth and
sideways. When test driving, check for hard steering,
steering shimmy and tendency to pull to one side.
Front End Alignment Inspection and
Adjustment
General Description
ªFront End Alignmentº refers to the angular relationship
between the front wheels, the front suspension attaching
parts and the ground.
Proper front end alignment must be maintained in order to
insure efficient steering, good directional stability and to
prevent abnormal tire wear.
The most important factors of front end alignment are
wheel toe-in, wheel camber and axle caster.Camber:
This illustration shows view from the front of the vehicle.
480RS004Camber is the vertical tilting inward or outward of the front
wheels. When the wheels tilt outward at the top, the
camber is positive (+). When the wheels tilt inward at the
top, the camber is negative (-). The amount of tilt
measured in degrees from the vertical is called the
camber angle (1). If camber is extreme or unequal
between the wheels, improper steering and excessive tire
wear will result. Negative camber causes wear on the
inside of the tire, while positive camber causes wear to the
outside.
Caster:
This illustration shows view from the side of the vehicle.
480RS005