6E±79
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
3.5L V-6 Engine (Automatic and Manual Transmission)
Tech 2
Parameter
Data ListUnits DisplayedTypical Data
Values (IDLE)Typical Data
Values
(2500 RPM)Refer To
A/C Clutch
RelayEngineOn/OffOffOffGeneral Description and
Operation, A/C Clutch
Circuit Operation
A/C RequestEngineYes/NoNoNoGeneral Description and
Operation, A/C Request
Signal
Air/Fuel RatioEngineRatio: _ to 114.714.7General Description and
Operation, Fuel System
Metering Purpose
APP Sensor1EnginePercent11±1335±40General Description and
Operation
APP Sensor2EnginePercent87±8860±65General Description and
Operation
APP Sensor3EnginePercent87±8850±57General Description and
Operation
Barometric
PressureEnginekPa61-104
(depends on
altitude and
barometric
pressure)61-104
(depends on
altitude and
barometric
pressure)General Description and
Operation
Brake Light
SwitchEngineOpen 0V/Closed
12VOpen 0VOpen 0VRefer to Section 5
Check Trans
Lamp (Auto
Trans)EngineOn/OffOffOff4L30-E Automatic
Transmission Diagnosis
Cruise Main
SwitchEngineActive/InactiveInactiveInactiveRefer to Section 10
Cruise Set
SwitchEngineActive/InactiveInactiveInactiveRefer to Section 10
Cruise Cancel
SwitchEngineActive/InactiveInactiveInactiveRefer to Section 10
Cruise
Resume
SwitchEngineActive/InactiveInactiveInactiveRefer to Section 10
Decel Fuel
CutoffEngineActive/InactiveInactiveInactiveGeneral Description and
Operation, Deceleration
Mode
Desired EGR
PositionEnginePercent0%0%General Description and
Operation, EGR Pintle
Position Sensor
Desired Idle
SpeedEngineRPM750800General Description and
Operation
ECT (Engine
Coolant Temp)EngineDegrees C,
Degrees F80-100C
(176-212F)80-100C
(176-212F)General Description and
Operation, Engine
Coolant Temperature
(ECT) Sensor
EGR Closed
Pintle PositionEngineSteps20-4020-40General Description and
Operation, EGR Pintle
Position Sensor
6E±374
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0571 No Brake Switch Signal
060R100093
Circuit Description
The brake switch has 3 functions.
Brake pedal operation check
Brake light operation (On and off)
Cruise control (Cancel)
The PCM receives vehicle speed and switch position
signals from the brake switch. The PCM sets brake
operating conditions in response to these signals.
If the brake switch is on, the brake system is in normal
operation (cruise control cancelled).
Conditions for Setting the DTC
Two brake switch signals not acknowledged after
signal changed.
VSS not defective.
Engine is running.
Vehicle speed above 20km/h.
Action Taken When the DTC Sets
The PCM will not turn the malfunction indicator lamp
(MIL) ªONº.
The PCM will store conditions which were present
when the DTC was set as Failure Records only. This
information will not be stored as Freeze Frame data.
Conditions for Clearing the DTC
DTC P0571 can be cleared by using the scan tool
ªClear Infoº function or by disconnecting the PCM
battery feed.
Diagnostic Aids
Damaged harness±Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
fuel level display on the scan tool while moving
connectors and wiring harnesses related to the sensor.
A change in the display will indicate the location of the
fault.
6E±493
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P1571 Brake Switch No Operation
060R200067
Circuit Description
The brake switch has 3 functions.
Brake pedal operation check
Brake light operation (On and off)
Cruise control (Cancel)
The PCM receives vehicle speed and switch position
signals from the brake switch. The PCM sets brake
operating conditions in response to these signals.
If the brake switch is on, the brake system is in normal
operation (cruise control cancelled).
Conditions for Setting the DTC
Two break switch signals do not acknowledge after
signal changed.
Switch does not change during accelerating vehicle or
decelerating.
VSS is not fault.
Engine is running.
Action Taken When the DTC Sets
The PCM will not turn the malfunction indicator lamp
(MIL) ªONº.
The PCM will store conditions which were present
when the DTC was set as Failure Records only. This
information will not be stored as Freeze Frame data.
Conditions for Clearing the DTC
DTC P1571 can be cleared by using the scan tool
ªClear Infoº function or by disconnecting the PCM
battery feed.
Diagnostic Aids
Damaged harness±Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
fuel level display on the scan tool while moving
connectors and wiring harnesses related to the sensor.
A change in the display will indicate the location of the
fault.
7A±10
AUTOMATIC TRANSMISSION (4L30±E)
Checking Transmission Fluid Level
and Condition
Checking fluid level and condition (color and odor) at
regular intervals will provide early diagnosis information
about the transmission. This information may be used to
correct a condition that, if not detected early, could result
in major transmission repairs.
IMPORTANT:When new, automatic transmission fluid
is red in color. As the vehicle is driven, the transmission
fluid will begin to look darker in color. The color may
eventually appear light brown.
A dark brown color with burnt odor may indicate
excessive fluid deterioration and signal a need for fluid
change.
Fluid Level
When adding or changing fluid, use only DEXRON )±III.
Refer to
Maintenance and Lubrication in General
Information section for maintenance information and
servicing interval.
CAUTION: DO NOT OVERFILL.
Overfilling will cause foaming, loss of fluid, abnor-
mal shifting and possible damage to the transmis-
sion.
1. Park the vehicle on level ground and apply the parking
brake firmly.
2. Check fluid level with engine running at idle.
NOTE: Be sure that transmission fluid temperature is
below 30C (86F).
3. Move the selector lever through all gear ranges.
4. Move the selector lever to ªParkº.
5. Let engine idle for 3 minutes and open the overfill
screw (1).
6. Add released transmission fluid until it flows out over
the overfill screw opening.
7. Let engine idle until a fluid temperature between 32C
(90F) and 57C (135F) is reached, then close the
overfill screw (1).
Torque: 38 Nwm (28 lb ft)
NOTE: To prevent fluid leaks, the overfill screw and oil
drain screws gasket must be replaced each time these
screws are removed.NOTE: Check transmission fluid temperature with scan
tool.
Minimum fluid level " 57C (135F)
Maximum fluid level " 32C (90F)
242R200001
CAUTION: Do not open overfill screw with engine
stopped.
CAUTION: DO NOT CHECK FLUID LEVEL UNDER
THESE CONDITIONS:
Immediately after driving at sustained highway
speeds.
In heavy city traffic during hot weather.
If vehicle is towing a trailer.
If the vehicle has been operated under these conditions,
shut the engine off and allow the vehicle to ªcoolº for thirty
(30) minutes. After the cool down period, restart the
vehicle and continue from step 2 above.
7A±35 AUTOMATIC TRANSMISSION (4L30±E)
5. Check that cable moves smoothly, lightly pulling outer
cable rearward.
6. Connect lock adjust, aligning ªTº mark in the ªUpº
position.
256R200003
7. About following installation steps, refer to Selector
Lever in this section.
8. Check the shift lock operation:
a. Selector lever should not be moved out of ªPº
position with ignition key in ªLockº position.
b. Selector lever can be moved out of ªPº position with
ignition key in ªONºposition only when brake pedal
is depressed.
c. ignition key can be turned to ªLOCKº position only
when selector lever is in ªPº position (key can be
pulled out).
9. If a. and c. fail, readjust cable. If b. fails, readjust
connector wiring and brake pedal switch.
Mode Switch
Removal
1. Place selector lever in neutral.
2. Disconnect battery ground cable.
3. Remove mode switch cover (1) (V6).
4. Disconnect selector lever (2) from the mode switch.
5. Remove bracket with cable (3).
6. Disconnect transmission harness from the mode
switch connector (4).
7. Remove bracket with mode switch connector from
the transmission case.
8. Remove mode switch connector (4) from the bracket
(5).
9. Remove two mode switch bolts and nut then remove
mode switch (6).
210RW014
7A±58
AUTOMATIC TRANSMISSION (4L30±E)
36. Separate second (40) and third clutch (41)
assemblies.
37. Remove thrust washer (42).
38. Remove reverse clutch plates (43 and 44) and
reverse clutch pressure plate (45).
39. Remove bearing (46) and washer (47).
40. Remove planetary carrier assembly (48).
41. Remove thrust bearing (49).
42. Remove reaction sun gear (50)
43. Remove needle bearing (51).
44. Remove brake drum (52).
45. Remove brake band (53).
46. Remove thrust bearing (54).
242RS003
47. Rotate case to horizontal position, valve body side
facing up.
Remove spring pin (55), using cutting pliers, then
remove parking lock and selector lever assembly
(56).NOTE: Insert wire in the center of the spring pin to
prevent it from collapsing during removal. Be aware of pin
height. Protect machined face of main case.
48. Remove parking lock and range selector lever 17 mm
nut (57).
49. Remove parking lock and range selector lever (56),
and actuator assembly.
50. Remove selector shaft (58).
NOTE: Inspect the shaft for burrs before removing to
prevent damaging seal. If necessary, remove burrs by
lightly sanding with an oilstone.
249RS004
Reassembly
1. Inspect selector shaft seal, and replace it if
necessary.
NOTE: Use a seal installer when replacing the seal.
Install selector shaft.
NOTE: Spring pin groove must be positioned inside the
case.
2. Install spring pin. Be sure the selector shaft can move
freely. Do not push the pin flush with the case surface.
Leave enough height for removal.
3. Install actuator assembly (1).
4. Install parking lock and range selector lever (2) and
new 17 mm nut. Tighten the nut to the specified
torque.
Torque: 22 Nwm (16 lb ft)
8A±20LIGHTING SYSTEM
Stoplight Switch
Removal and Installation
Refer to Stoplight Switch in Brake section.
Turn Signal Light Switch (Combination Switch)
Removal and Installation
Refer to Combination Switch in Steering section.
Illumination Controller
Removal
1. Disconnect the battery ground cable.
2. Remove the meter cluster panel cover assembly (2).
Refer to
Instrument Panel Assembly in Body
Structure
section.
3. Remove the illumination controller (1).
Disconnect the controller connector.
Remove the controller knob (4).
Remove the nut (3).
Remove the controller from the back side of the
meter cluster panel assembly.
825R200027
Installation
To install, follow the removal steps in the reverse order.
8A±22LIGHTING SYSTEM
Light NameBulb No.Rated
PowerNumber of
BulbsLens ColorRemarks
Headlight9005/900660w/51w2WhiteHalogen
Front Turn signal Light/
Front Side Marker Light/Parking Light1157NA27w/8w2Amber
Rear Turn Signal Light744021w2Amber
Backup Light92118w2White
Taillight/Stoplight744321w/5w2Red
High Mounted Stoplight92118w2Red
License Plate Light (Tailgate type)1685w2White
Map LightÐ8w2White
Dome LightÐ10w1White
Luggage Room LightÐ5w1White
Courtesy LightÐ3.4w4White
Check TransÐ1.4w1RedMeter
A/T Oil TempÐ1.4w1RedMeter
Cruise SetÐ1.4w1GreenMeter
Power DriveÐ1.4w1AmberMeter
Winter DriveÐ1.4w1GreenMeter
Turn SignalÐ1.4w2GreenMeter
Check TODÐ1.4w1RedMeter
High BeamÐ1.4w1BlueMeter
ABSÐ1.4w1AmberMeter
Seat BeltÐ2w1RedMeter
Indicator/Warning
Malfunction Indicator
(Check Engine)Ð1.4w1AmberMeter
Indicator/Warning
LightLow FuelÐ1.4w1AmberMeterg
Reduced PowerÐ1.4w1AmberMeter
Sports ModeÐ1.4w1GreenMeter
TOD FrontÐ1.1w1GreenMeter
TOD AutoÐ1.1w1GreenMeter
TOD RearÐ1.1w1GreenMeter
Oil PressureÐ1.4w1RedMeter
Brake SystemÐ1.4w1RedMeter
ChargeÐ1.4w1RedMeter
A/T Shift PositionÐ1.1w7
P,N,D,3,2,L
:Green
R: Amber
Meter
Air BagÐ2w1RedMeter
Illumination LightMeterÐ3.4w4Meter
Shift leverÐ1.4w1WhiteShift lever
Vanity MirrorÐ2w2WhiteSun Visor
Cigarette LighterÐ1.4w1WhiteCigarette
Lighter
AshtrayÐ1.4w1WhiteAshtray