2002 ISUZU AXIOM wheel bolt torque

5D1±5
PARKING BRAKE SYSTEM (4x4 Model)
Removal
1. Remove rear wheels (1).
2. Remove 2 bolts to remove the caliper assembly (2)
from the support bracket. Refer to
ªRear Disc Brakesº
in Power Assisted Brake System
section. Temporarily
hang the caliper with wire etc.
3. Remove rotor (drum) (3).
4. Remove holding spring (4), upper return spring (5)
and lower return spring (6).
5. Previously remove the rear cable from the parking
brake lever, then remove the brake shoe assembly
(7).
308RW004
Legend
(1) Parking Brake Lever
6. Remove cable fixing bolt (8) and bolt (9) (10) (11).
7. Remove nut (12).
8. Remove nut (13) and retainer (14).
9. Remove rear cable (15).
Installation
1. Apply grease (BESCO L±2 or equivalent) to the
connecting portion of the rear cable and equalizer.
Install rear cable (15).
2. Install retainer (14).

Tighten nut (13) to the specified torque.
Torque: 41N´m (30lb ft)
3. Tighten nut (12) to the specified torque.
Torque: 15N´m (11lb ft)
4. Tighten bolt (11) (10) (9) to the specified torque.
Torque: 6.5N´m (57lb in)

To adjust the parking brake, refer to
Parking Brake
Adjustment
in this section.
5. Tighten the cable fixing bolt (8) to the specified
Torque: 6.5N´m (57lb in)6. Install shoe assembly (7).
After installation of the shoe and cable assembly,
apply special grease (included in the repair kit) to the
following portions indicated in the figure.
308RS005
7. Install lower return spring (6) and upper return spring
(5).
The parking brake lever side (secondary side) return
spring must be installed on the outer side of the
primary side return spring.
308RS003
Legend
(1) Outer Side
(2) Parking Lever
8. Install holding spring (4).
9. Install rotor (drum) (3).
10. Install caliper assembly (2).
11. Install rear wheels (1).

5D2±4
PARKING BRAKE SYSTEM (4X2 Model)
Removal
1. Remove rear wheels (1) and drums (2).
2. Remove bolt (3) (4) (5).
3. Remove nut (6).
4. Remove nut (7) and retainer (8).
5. Remove rear brake shoe assemblies. Refer to
ªBrake
Lining Assembly and Associated Partsº in Power
Assisted Brake System
section.
6. Use offset box wrench (13 mm hex.) to compress the
locking lugs on the cable, then remove the rear cable
(9) from the Backing plate.
311RS012
Legend
(1) Offset Box Wrench
Installation
1. Install rear cable (9).
2. Install retainer (8).
3. Tighten nut (7) to the specified torque.
Torque : 41 N´m (30 lb ft)

To adjust the parking brake, refer to
Parking Brake
Adjustment
in this section.
4. Tighten nut (6) to the specified torque.
Torque : 15 N´m (11 lb ft)
5. Tighten bolt (5) (4) (3) to the specified torque.
Torque : 6.5 N´m (57 lb in)
6. Install rear drums (2) and wheels (1).
Parking Brake Adjustment
NOTE: All brakes are self adjusting. Brakes are adjusted
by repeated stepping on the brake pedal. (After stepping
on the pedal and releasing it, the rear auto±adjuster, in the
rear brake, produces a clicking sound. The same
operation should be repeated until the sound
disappears.)
Take the following steps after overhauling the rear brake
assembly.
1. Move the parking brake lever to its fully released
position.
2. Parking cable must be loosened sufficiently. (Loosen
the adjust nut and the lock nut.).
3. Repeat stepping on the brake pedal firmly, and
releasing it until the clicking sound can no longer be
heard.
If the difference between the brake drum inside
diameter and diameter of the brake shoes is adjusted
to be 0.5 mm, the number of times for depressing the
brake pedal can be reduced.
4. Remove the drum. Measure the brake drum inside
diameter and diameter of the brake shoes.
Shoe clearance: 0.25 mm to 0.40 mm
(0.0098 in to 0.0157 in)
If incorrect, check the brake auto±adjusting system.
5. Rotate the adjust nut of hand brake lever until all slack
disappears from the cable. Set the adjust nut.
6. Applying about 30 kg (66 lb) of force, pull the parking
brake lever to its fully set position three or four times.
7. If the parking brake is properly adjusted, the travel
between the fully disengaged position and the fully
engaged position will be 6 notches.
If the traveling range is not within these limits, repeat
steps 1 through 5 again .
After adjusting has been done, check to see if the rear
wheel rotates smoothly without drag when turned by
hand.

6A±41
ENGINE MECHANICAL (6VE1 3.5L)
6. Remove oil pump assembly.

Refer to removal procedure for Oil Pump in this
manual.
7. Remove cylinder body side bolts.
8. Remove oil gallery.
9. Remove flywheel.
10. Remove rear oil seal retainer.

Refer to removal procedure for Rear Oil Seal in this
manual.
11. Remove connecting rod caps.
12. Remove crankshaft main bearing caps.
13. Remove crankshaft and main bearings.
Installation
1. Install crankshaft and main bearings.

Install main bearing in the cylinder block and main
bearing cap respectively.
Apply new engine oil to upper and lower main
bearings.
NOTE:

Do not apply engine oil to the bearing back faces.

Make sure that main bearings are in correct position.

Install crankshaft with care.

Apply engine oil to the thrust washer.

Install thrust washer on No.3 journal.

Oil grooves in thrust washer must face the
crankshaft.
015RS012
015RS013
2. Install crankshaft main bearing caps.

Apply engine oil to the thread and seating surface of
each bearing cap fixing bolt.
NOTE:

Do not apply engine oil to the bearing back faces.

Install bearing caps, starting with cylinder block front
side.

Tighten main bearing fixing bolts to the specified
torque.
Torque : 39 N´m (29 lb ft)

After tightening the bolts, make sure that the
crankshaft rotates smoothly.
3. Install connecting rod caps.

The cap number must be same as connecting rod
number.

Apply engine oil to the thread and seating surface of
each nut.

Tighten nuts to the specified torque.
Torque : 54 N´m (40 lb ft)

After tightening the nuts, make sure that the
crankshaft rotates smoothly.
4. Install rear oil seal retainer.

Remove oil on cylinder block and retainer fitting
surface.

Apply sealant (TB1207B or equivalent) to retainer
fitting surface as shown in illustration.

The oil seal retainer must be installed within 5
minutes after sealant application to prevent
premature hardening of sealant.

6A±42
ENGINE MECHANICAL (6VE1 3.5L)
015RW002
Legend
(1) Around Bolt Holes
(2) Around Dowel Pin

Apply engine oil to oil seal lip and align a dowel pin
hole in the cylinder block with that in the retainer.

Tighten retainer fixing bolts to the specified torque.
Torque : 18 N´m (13 lb ft)
015RW001
5. Install flywheel.

Clean tapped holes in the crankshaft.

Remove oil on crankshaft and flywheel fitting
surface.
NOTE:

Do not reuse the bolts.

Do not apply oil or thread lock to the bolts.

Tighten fixing bolts to the specified torque.
Torque : 54 N´m (40 lb ft)
015RS018
6. Install oil gallery.

Clean contact surface of oil gallery and main
bearing cap.
Apply engine oil to oil gallery fixing bolts and tighten
the bolts in two steps, in the order shown.
Torque :
1st step : 29 N´m (22 lb ft)
2nd step : 55
±65

7. Install cylinder body side bolts and tighten bolts in
order to the specified torque.
Torque : 39 N´m (29 lb ft)
NOTE: Do not apply the oil to the bolts.
012RS007
8. Install oil pump assembly.

Remove oil on cylinder block and oil pump mounting
surface.

Apply sealant (TB1207B or equivalent) to the oil
pump mounting surface.

The oil pump assembly must be installed within 5
minutes after sealant application to prevent
premature hardening of sealant.

6A±45
ENGINE MECHANICAL (6VE1 3.5L)
Rear Oil Seal
Removal
1. Remove transmission assembly.

See Transmission section in this manual.
2. Remove flywheel.
3. Remove rear oil seal using a seal remover.
NOTE: Take care not to damage the crankshaft or oil seal
retainer when removing oil seal.
Installation
1. Apply engine oil to oil seal lip and install oil seal using
J-39201.
015RS017
2. Install flywheel.

Clean tapped holes in the crankshaft.

Remove oil on the crankshaft and flywheel
mounting surface.

Tighten fixing bolts to the specified torque.
NOTE: Do not reuse the bolts and do not apply oil or
thread lock to the bolts.
Torque : 54 N´m (40 lb ft)
015RS018
3. Install transmission.

See Transmission section in this manual.
CAUTION: W h e n assembling the engine and
transmission, confirm that dowels have been
mounted in the specified positions at the engine
side.
NOTE: Take care that dowel positions are different
between the manual transmission and the automatic
transmission.
Otherwise, the transmission may be damaged.
012RS009

6A±47
ENGINE MECHANICAL (6VE1 3.5L)
Installation
CAUTION: W h e n assembling the engine and
transmission, confirm that dowels have been
mounted in the specified positions at the engine
side.
NOTE: Take care that dowel positions are different
between the manual transmission and the automatic
transmission.
If the engine is assembled in the condition that the dowels
have not been mounted in the specified positions, the
transmission may be damaged.
012RS009
1. Install engine assembly. Tighten engine mount fixing
bolts to frame to the specified torque.
Torque: 41 N´m (30 lb ft)
2. Reconnect fuel hose to fuel pipe on engine.
3. Install transmission assembly. Refer to Transmission
section in this manual.
4. Reconnect two heater hoses to engine.
5. Install flywheel dust covers.
6. Install exhaust pipe and temporally tighten two (each
bank) rear exhaust flange nuts then tighten three stud
nuts (each bank) between exhaust manifold and
exhaust pipe, finally tighten rear side nuts to the
specified torque.
Torque:
Nuts: 43 N´m (32 lb ft)
Stud nuts: 67 N´m (49 lb ft)
150R200002
Legend
(1) Exhaust Front Pipe RH
(2) O
2 Sensor
150R200003
Legend
(1) O
2 Sensor
(2) Exhaust Front Pipe LH
7. Reconnect O2 sensor connector.
8. Install cooling fan assembly and tighten bolts/nuts to
the specified torque.
Torque : 22 N´m (16 lb ft) for fan pulley and fan
bracket.
Torque : 7.5 N´m (66.4 lb in) for fan and clutch
assembly.

6A±72
ENGINE MECHANICAL (6VE1 3.5L)

Carefully mount the crankshaft.

Apply engine oil to the thrust washer.

Assemble the thrust washer to the No.3 bearing
journal. The oil grooves must face the crankshaft.
015RS013
2. Rear oil seal (10)

Remove the oil from the cylinder block and the
retainer mounting surface.

Apply sealant (TB±1207B or equivalent) to the
retainer mounting surface, following the pattern
shown in the illustration.
The retainer must be installed within 5 minutes after
sealant application to prevent premature hardening
of sealant.
015RW002
Legend
(1) Around Bolt Holes
(2) Around Dowel Pin

Apply engine oil to the oil seal lip.

Align the cylinder block dowel pin holes with the rear
retainer dowel pins.

Tighten the rear retainer fixing bolts. New bolts
should be used when installing rear retainer.
Torque: 18 N´m (13 lb ft)
NOTE: Be very careful not to disengage the oil seal garter
spring during installation of the rear retainer.
If the seal was removed from retainer for
replacement, apply engine oil to the oil seal lip and
install the oil seal using J±39201 oil seal installer.
015RW001
015RS017
3. Flywheel (9)
1. Thoroughly clean and remove the oil from the
threads of crankshaft.
2. Remove the oil from the crankshaft and flywheel
mounting faces.
3. Mount the flywheel on the crankshaft and then
install the washer.

6A±85
ENGINE MECHANICAL (6VE1 3.5L)

Apply engine oil to oil seal lip and align a dowel pin
hole in the cylinder block with that in the retainer.

Tighten retainer fixing bolts to the specified torque.
Torque: 25 N´m (18 lb ft)
015RW001
4. Install flywheel
1. Thoroughly clean and remove the oil from the
threads of crankshaft.
2. Remove the oil from the crankshaft and flywheel
mounting faces.
3. Mount the flywheel on the crankshaft and then
install the washer.
4. Holding the crankshaft stationary, tighten the
flywheel bolts in the order shown.
Torque: 54 N´m (40 lb ft)
NOTE: Do not reuse the bolts and do not apply oil or
thread lock to the bolts.
015RS018
5. Install piston and connecting rod assembly.

Apply engine oil to the cylinder bores, the
connecting rod bearings and the crankshaft pins.
NOTE: Do not apply engine oil to the bearing back faces.

Check to see that the piston ring end gaps are
correctly positioned.
015RS019
Legend
(1) No.1 Compression Ring
(2) No.2 Compression Ring
(3) Oil Ring Side Rail Upper
(4) Oil Ring Side Rail Lower
(5) Piston Front Mark

Insert the piston/connecting rod assemblies into
each cylinder with the piston ring compressor.

The front marks (1) must be facing the front of the
engine.
015RS020