2002 ISUZU AXIOM engine

6E±209
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
DTC P0155 ± HO2S Heater Circuit Open Bank 2 Sensor 1

 
StepNo Ye s Value(s) Action
61. Allow the HO2S to cool for at least 15 minutes.
2. Using a DVM, measure resistance between the
Bank 2 HO2S 1 ignition feed and the Bank 2 HO2S 1
heater ground at the Bank 2 HO2S 1 pigtail.
Is the HO2S resistance within the specified values?
3-6 ohmsGo to Step 9Go to Step 10
7Repair the open Bank 2 HO2S 1 ignition feed circuit to
Bank 2 HO2S 1.
Is the action complete?
ÐVerify repairÐ
8Repair the open Bank 2 HO2S 1 heater ground circuit.
Is the action complete?
ÐVerify repairÐ
91. Check for a poor connection at the Bank 2 HO2S 1
harness terminals.
2. If a poor connection is found, replace terminals.
Was a poor connection found?
ÐVerify repair Go to Step 10
10Check for a poor Bank 2 HO2S 1 signal or low circuit
terminal connection at the Bank 2 HO2S 1 harness
connector and replace terminal(s) if necessary.
Did any terminals require replacement?
ÐVerify repairGo to Step 11
111. Ignition ªOFFº.
2. Disconnect the PCM and check the continuity of the
Bank 2 HO2S 1 signal circuit and the Bank 2 HO2S
1 low circuit.
3. If the Bank 2 HO2S 1 signal circuit or HO2S low
circuit measures over 5 ohms, repair open or poor
connection as necessary.
Was a problem found?
ÐVerify repairGo to Step 12
12Check for a poor Bank 2 HO2S 1 low circuit terminal
connection at the PCM and replace the terminal if
necessary.
Did the terminal require replacement?
ÐVerify repairGo to Step 13
13Check for a poor Bank 2 HO2S 1 signal circuit terminal
connection at the PCM and replace the terminal if
necessary.
Did the terminal require replacement?
ÐVerify repair Go to Step 14
14Replace Bank 2 HO2S 1.
Is the action complete?
ÐVerify repairÐ
15Locate and repair short to ground in Bank 2 HO2S 1
ignition feed circuit and replace the faulty fuse.
Is the action complete?
ÐVerify repairÐ

6E±210
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC)
P0157 HO2S Circuit Low Voltage Bank 2 Sensor 2
060R200054
Circuit Description
To control emissions of hydrocarbons (HC), carbon
monoxide (CO), and oxides of nitrogen (NOx), a
three-way catalytic converter is used. The catalyst within
the converter promotes a chemical reaction which
oxidizes the HC and CO present in the exhaust gas,
converting them into harmless water vapor and carbon
dioxide. The catalyst also reduces NOx, converting it to
nitrogen. The powertrain control module (PCM) has the
ability to monitor this process using the Bank 2 HO2S 1
and the Bank 2 HO2S 2 heated oxygen sensors. The
Bank 2 HO2S 1 sensor produces an output signal which
indicates the amount of oxygen present in the exhaust
gas entering the three-way catalytic converter. The Bank
2 HO2S 2 sensor produces an output signal which
indicates the oxygen storage capacity of the catalyst; this
in turn indicates the catalyst's ability to convert exhaust
gases efficiently. If the catalyst is operating efficiently, the
Bank 2 HO2S 1 signal will be far more active than that
produced by the Bank 2 HO2S 2 sensor. If the Bank 2
HO2S 2 signal voltage remains excessively low for an
extended period of time, DTC P0157 will be set.
Conditions for Setting the DTC

No related DTCs.

The engine is operating in ªclosed loopº.

Engine coolant temperature is above 60
C (140
F).
ªClosed loopº commanded air/fuel ratio is between
14.5 and 14.8

Bank 2 HO2S 2 signal voltage remains below 22 mV
during normal ªclosed loopº operation for a total of 106
seconds over a 125-second period of time.
OR

Bank 2 HO2S 2 signal voltage remains below 400 mV
during ªpower enrichmentº mode fuel control operation
for up to 5 seconds.
Action Taken When the DTC Sets

The PCM will ON the MIL after second trip with
detected fault.

The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC

The PCM will turn the MIL ªOFFº on the third
consecutive trip cycle during which the diagnostic has
been run and the fault condition is no longer present.

A history DTC P0157 will clear after 40 consecutive
warm-up cycles have occurred without a fault.

DTC P0157 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.

6E±211
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Aids
Check for the following conditions:

Heated oxygen sensor wiring ± The sensor pigtail may
be mispositioned and contacting the exhaust system.

Poor PCM to engine grounds.

Fuel pressure ± A condition which causes a lean
exhaust can cause DTC P0157 to set. The system will
go lean if pressure is too low. The PCM can
compensate for some decrease. However, if fuel
pressure is too low, a DTC P0157 may be set. Refer
to
Fuel System Diagnosis.

Lean injector(s) ± Perform ªInjector Balance Testº.

Vacuum leaks ± Check for disconnected or damaged
vacuum hoses and for vacuum leaks at the intake
manifold, throttle body, EGR system, and PCV system.

Exhaust leaks ± An exhaust leak may cause outside air
to be pulled into the exhaust gas stream past the
HO2S, causing the DTC P0157 to set. Check for
exhaust leaks near the Bank 1 HO2S 2 sensor.

MAF sensor ± The system can go lean if the MAF
sensor signal indicates an engine airflowmeasurement that is not correct. Disconnect the MAF
sensor to see if the condition is corrected. If so, replace
the MAF sensor.

Fuel contamination ± Water, even in small amounts,
can be delivered to the fuel injectors. The water can
cause a lean exhaust to be indicated. Excessive
alcohol in the fuel can also cause this condition. Refer
to
Fuel System Diagnosis for the procedure to check
for fuel contamination.

If none of above conditions are present, replace the
affected HO2S 2.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
3. DTC P0157 failing during operation may indicate a
condition described in the ªDiagnostic Aidsº above.
If the DTC P0157 test passes while the Failure
Records conditions are being duplicated, an
intermittent condition is indicated.
DTC P0157 ± HO2S Circuit Low Voltage Bank 2 Sensor 2

StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Install the Tech 2.
2. Run the engine at operating temperature.
3. Operate the vehicle within the parameters specified
under ªConditions for Setting the DTCº criteria
included in Diagnostic Support.
4. Using a Tech 2, monitor Bank 2 HO2S 2 voltage.
Does the Bank 2 HO2S 2 voltage remain below the
specified value?
22 mVGo to Step 4Go to Step 3
31. Ignition ªONº, engine ªOFFº.
2. Review and record Tech 2 Failure Records data and
note parameters.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor ªDTCº info for DTC P0157
until the DTC P0157 test runs.
5. Note the test result.
Does the Tech 2 indicate DTC P0157 failed this
ignition?
ÐGo to Step 4
Refer to
Diagnostic
Aids
41. Turn the ignition ªOFFº.
2. Disconnect the PCM.
3. Check the Bank 2 HO2S 2 high and low signal
circuits for a short to ground or a short to the heater
ground circuit.
Were Bank 2 HO2S 2 signal circuits shorted?
ÐGo to Step 5Go to Step 6
5Repair the Bank 1 HO2S 2 signal circuit.
Is the action complete?
ÐVerify repairÐ

6E±212
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
DTC P0157 ± HO2S Circuit Low Voltage Bank 2 Sensor 2

 
StepNo Ye s Value(s) Action
61. Ignition ªOFFº.
2. Leave the PCM and HO2S 2 disconnected.
3. Check for continuity between the high and low
signal circuits.
Was there continuity between the high and low circuits?
ÐGo to Step 7Go to Step 8
7Repair the short between the high and low circuits.
Is the action complete?
ÐVerify repairÐ
81. Ignition ªOFFº.
2. Reconnect the PCM, leave HO2S 2 disconnected.
3. Ignition ªONº.
Does the Tech 2 indicate Bank 2 HO2S 2 voltage near
the specified value?
425-475 mV
Refer to
Diagnostic
Aids
Go to Step 9
9Replace the PCM.
IMPORTANT:The replacement PCM must be
programmed. Refer to
On-Vehicle Service in
Powertrain Control Module and Sensors for
procedures.
And also refer to the latest Service Bulletin.
Check to see if the Latest software is released or not.
And then Down Load the LATEST PROGRAMMED
SOFTWARE to the replacement PCM.
Is the action complete?
ÐVerify repairÐ

6E±213
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC)
P0158 HO2S Circuit High Voltage Bank 2 Sensor 2
060R200054
Circuit Description
To control emissions of hydrocarbons (HC), carbon
monoxide (CO), and oxides of nitrogen (NOx), a
three-way catalytic converter is used. The catalyst within
the converter promotes a chemical reaction which
oxidizes the HC and CO present in the exhaust gas,
converting them into harmless water vapor and carbon
dioxide. The catalyst also reduces NOx, converting it to
nitrogen. The powertrain control module (PCM) has the
ability to monitor this process using the Bank 2 HO2S 1
and the Bank 2 HO2S 2 heated oxygen sensors. The
Bank 2 HO2S 1 sensor produces an output signal which
indicates the amount of oxygen present in the exhaust
gas entering the three-way catalytic converter. The Bank
2 HO2S 2 sensor produces an output signal which
indicates the oxygen storage capacity of the catalyst; this
in turn indicates the catalyst's ability to convert exhaust
gases efficiently. If the catalyst is operating efficiently, the
Bank 2 HO2S 1 signal will be far more active than that
produced by the Bank 2 HO2S 2 sensor. If the Bank 2
HO2S 2 signal voltage remains excessively high for an
extended period of time, DTC P0158 will be set.
Conditions for Setting the DTC

No related DTCs.

Engine is operating in ªclosed loopº.

ªClosed loopº commanded air/fuel ratio is between
14.5 and 14.8.
Engine coolant temperature is above 60
C (140
F).

Bank 2 HO2S 2 signal voltage remains above 952 mV
during normal ªclosed loopº operation for a total of 106
seconds over a 125-second period.
OR

Bank 2 HO2S 2 signal voltage remains above 500 mV
during deceleration fuel cutoff mode operation for up to
3 seconds.
Action Taken When the DTC Sets

The PCM will ON the MIL after second trip with
detected fault.

The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC

The PCM will turn the MIL ªOFFº on the third
consecutive trip cycle during which the diagnostic has
been run and the fault condition is no longer present.

A history DTC P0158 will clear after 40 consecutive
warm-up cycles have occurred without a fault.

DTC P0158 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.

6E±214
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Aids
Check for the following conditions:

Fuel pressure ± An excessively rich fuel mixture can
cause a DTC P0158 to be set. Refer to
Fuel System
Diagnosis.

Rich injector(s) ± Perform ªInjector Balance Testº.

Leaking injector ± Refer to
Fuel System Diagnosis.

Evaporative emissions (EVAP) canister purge ± Check
for fuel saturation. If full of fuel, check canister control
and hoses. Refer to
Evaporative Emission (EVAP)
Control System.

MAF sensor ±The system can go rich if the MAF
sensor signal indicates an engine airflow
measurement that is not correct. Disconnect the MAF
sensor to see if a rich condition is corrected. If so,
replace the MAF sensor.

Check for a leaking fuel pressure regulator diaphragm
by checking the vacuum line to the regulator for the
presence of fuel. There should be no fuel in the
vacuum line.

TP sensor ± An intermittent TP sensor output will
cause the system to go rich, due to a false indication
of the engine accelerating.

Shorted Heated Oxygen Sensor (HO2S) ± If the HO2S
is internally shorted, the HO2S voltage displayed on
the Tech 2 will be over 1 volt. Try disconnecting the
affected HO2S with the key ªONº, engine ªOFFº. If the
displayed HO2S voltage changes from over 1000 mV
to around 450 mV, replace the HO2S. Silicon
contamination of the HO2S can also cause a high
HO2S voltage to be indicated. This condition isindicated by a powdery deposit on the portion of the
HO2S exposed to the exhaust stream. If
contamination is noticed, replace the affected HO2S.

Open HO2S signal or low circuit, or faulty HO2S ± A
poor connection or open in the HO2S signal or low
circuit can cause the DTC to set during deceleration
fuel cutoff mode operation. An HO2S which is faulty
and does not allow full voltage swing between the rich
and lean thresholds can also cause this condition.
Operate the vehicle while monitoring the HO2S voltage
with a Tech 2. If the HO2S voltage is limited within a
range between 300 mV to 600 mV, check the HO2S
signal and low circuit wiring and associated terminal
connections. If the wiring and connections are OK,
replace the HO2S.

If none of above conditions are present, replace the
affected HO2S.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
3. DTC P0158 being set during deceleration fuel cutoff
mode operation may indicate a condition described
in the ªDiagnostic Aidsº above. If the DTC P0158
test passes while the Failure Records conditions are
being duplicated, an intermittent condition is
indicated.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
DTC P0158 ± HO2S Circuit High Voltage Bank 2 Sensor 2

StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Install the Tech 2.
2. Run the engine at operating temperature.
3. Operate the vehicle within parameters specified
under ªConditions for Setting the DTCº criteria
included in Diagnostic Support.
4. Using a Tech 2, monitor Bank 2 HO2S 2 voltage.
Does the Bank 2 HO2S 2 voltage remain above the
specified value?
952 mV
(500 mV in
deceleration
fuel cut-out
mode)
Go to Step 4Go to Step 3
31. Ignition ªONº.
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor ªDTCº info for DTC P0158
until the DTC P0158 test runs.
5. Note the test result.
Does the Tech 2 indicate DTC P0158 failed this
ignition?
ÐGo to Step 4
Refer to
Diagnostic
Aids

6E±215
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
DTC P0158 ± HO2S Circuit High Voltage Bank 2 Sensor 2

 
StepNo Ye s Value(s) Action
41. Ignition ªOFFº.
2. Disconnect Bank 2 HO2S 2.
3. Ignition ªONº.
4. At the HO2S Bank 2 Sensor 2 connector (PCM
side), use a DVM to measure voltages at the high
and low signal terminals.
Are the voltages in the specified range?
3-4 VGo to Step 5Go to Step 6
5Repair short to voltage in signal circuit.
Is the action complete?
ÐVerify repairÐ
61. Ignition ªONº, engine ªOFFº.
2. At Bank 2 HO2S 2 connector (PCM side) jumper
both the HO2S high and low signal circuits (PCM
side) to ground.
3. Using a Tech 2, monitor Bank 2 HO2S 2 voltage.
Is Bank 2 HO2S 2 voltage below the specified value?
10 mVGo to Step 7Go to Step 8
71. Disconnect the jumpers to ground from Bank 2
HO2S 2 PCM-side connector.
2. With the HO2S 2 connector disconnected, monitor
Bank 2 HO2S 2 voltage.
Is Bank 2 HO2S 2 voltage between the specified
values?
425-475 mV
Refer to
Diagnostic
Aids
Go to Step 8
8Replace the PCM.
IMPORTANT:The replacement PCM must be
programmed. Refer to
On-Vehicle Service in
Powertrain Control Module and Sensors for
procedures.
And also refer to the latest Service Bulletin.
Check to see if the Latest software is released or not.
And then Down Load the LATEST PROGRAMMED
SOFTWARE to the replacement PCM.
Is the action complete?
ÐVerify repairÐ

6E±216
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC)
P0160 HO2S Circuit Insufficient Activity Bank 2 Sensor 2
060R200054
Circuit Description
To control emissions of hydrocarbons (HC), carbon
monoxide (CO), and oxides of nitrogen (NOx), a
three-way catalytic converter is used. The catalyst within
the converter promotes a chemical reaction which
oxidizes the HC and CO present in the exhaust gas,
converting them into harmless water vapor and carbon
dioxide. The catalyst also reduces NOx, converting it to
nitrogen. The powertrain control module (PCM) has the
ability to monitor this process using the Bank 2 HO2S 1
and the Bank 2 HO2S 2 heated oxygen sensors. The
Bank 2 HO2S 1 sensor produces an output signal which
indicates the amount of oxygen present in the exhaust
gas entering the three-way catalytic converter. The Bank
2 HO2S 2 sensor produces an output signal which
indicates the oxygen storage capacity of the catalyst; this
in turn indicates the catalyst's ability to convert exhaust
gases efficiently. If the catalyst is operating efficiently, the
Bank 2 HO2S 1 signal will be far more active than that
produced by the Bank 2 HO2S 2 sensor. If the Bank 2
HO2S 2 signal voltage remains between 400 mV and
500 mV for an extended period of time, DTC P0160 will be
set.
Heated Oxygen sensors are used to minimize the amount
of time required for ªclosed loopº fuel control operation
and allow accurate catalyst monitoring. The oxygen
sensor heater greatly decreases the amount of time
required for fuel control sensors Bank 1 HO2S 1 and Bank2 HO2S 1 to become active. Oxygen sensor heaters are
required by post-catalyst monitor sensors to maintain a
sufficiently high temperature for accurate exhaust oxygen
content readings further from the engine.
Conditions for Setting the DTC

No related DTCs.

Battery voltage is above 10 volts.

The engine has been running for over 5 seconds.

Oxygen sensor heater is functioning properly.

Engine is in ªclosed loopº operation.

Bank 2 HO2S 2 signal voltage remains between
426 mV and 474 mV for a total of 106 seconds over a
125-second period of time.
Action Taken When the DTC Sets

The PCM will ON the MIL after second trip with
detected fault.

The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC

The PCM will turn the MIL ªOFFº on the third
consecutive trip cycle during which the diagnostic has
been run and the fault condition is no longer present.

A history DTC P0160 will clear after 40 consecutive
warm-up cycles have occurred without a fault.