2002 ISUZU AXIOM ignition

6E±371
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Aids
An intermittent may be caused by the following:

Poor connections.

Misrouted harness.

Rubbed through wire insulation.

Broken wire inside the insulation.
Check for the following conditions:

Poor connection at PCM-Inspect harness connectors
for backed out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal to wire connection.

Damaged harness-Inspect the wiring harness for
damage. If the harness appears to be OK, observe the Cruise
resume switch display on the Tech 2 while moving
connectors and wiring harnesses related to the
sensor.
A change in the display will indicate the location of
the fault.
If DTC P0567 cannot be duplicated, the information
included in the Failure Records data can be useful in
determined vehicle mileage since the DTC was last
set.
If it is determined that the DTC occurs intermittently,
performing the DTCP0567 Diagnostic Chart may
isolate the cause of the fault.
DTC P0567 Cruise Resume Switch Circuit Error

StepActionValue(s)Ye sNo
1Was the ªOn-Board (OBD) System Checkº performed?
ÐGo to Step 2
Go to OBD
System
Check
2Check the signal circuit for auto cruise resume switch.
1. Ignition is ªOFFº.
2. Disconnect the powertrain control module (PCM).
3. Disconnect the cruise resume switch. Check for
cruise resume switch signal circuit between the
PCM and the cruise resume switch.
Is a problem found?
Go to Step 3Go to Step 4
3Repair the main cruise resume switch signal circuit.
Is the action complete?
ÐVerify repairÐ
4Check the auto cruise resume switch.
Is a problem found?
ÐGo to Step 5Go to Step 6
5Repair or replace the main cruise resume switch.
Is the action complete?
ÐVerify repairÐ
6Replace the PCM.
IMPORTANT:The replacement PCM must be
programmed.
Refer to
ON-Vehicle Service in Power Control Module
and Sensors for procedures.
And also refer to latest Service Bulletin.
Check to see if the latest software is released or not.
And then Down Load the LATEST PROGRAMMED
SOFTWARE to the replacement PCM.
Is the action complete?
ÐVerify repairÐ

6E±372
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC)
P0568 Cruise Set Switch Circuit Error
060R200086
Circuit Description
The cruise control keeps the vehicle running at a fixed
speed until a signal canceling this fixed speed is received.
When the main switch is turned on with the vehicle in the
running mode, the battery voltage is applied to powertrain
control module (PCM). When a signal from the control
switch is input to PCM while the vehicle is in this state, the
cruise control system is activated. Also, while the PCM is
operating, the ªCRUISE MAINº indicator light in the meter
assembly lights up.
When the set switch is ªONº, vehicle speed is set.
Conditions for setting the DTC

The Ignition is ªONº.

Engine is running.

System voltage is between 11.5 volts and 16 volts.

The switch contact remain on for 120 seconds or more.
Noises are generated by poor switch contact 100 times
within 1.6 seconds.
Action Taken When the DTC Sets

The PCM will not illuminate the malfunction indicator
lamp (MIL).

The PCM will store conditions which were present
when the DTC was set in the Failure Records data only.
Conditions for Clearing the MIL/DTC

The PCM will turn the MIL ªOFFº on the third
consecutive trip cycle during which the diagnostic has
been run and the fault condition is no longer present.

A history DTC P0568 will clear after 40 consecutive trip
cycles during which the warm up cycles have occurred
without a fault.

6E±373
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS

DTC P0568 can be cleared using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
An intermittent may be caused by the following:

Poor connections.

Misrouted harness.

Rubbed through wire insulation.

Broken wire inside the insulation.
Check for the following conditions:

Poor connection at PCM-Inspect harness connectors
for backed out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal to wire connection.
Damaged harness±Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
cruise set switch display on the Tech 2 while moving
connectors and wiring harnesses related to the sensor.
A change in the display will indicate the location of
the fault.
If DTC P0568 cannot be duplicated, the information
included in the Failure Records data can be useful in
determined vehicle mileage since the DTC was last
set.
If it is determined that the DTC occurs intermittently,
performing the DTCP0568 Diagnostic Chart may
isolate the cause of the fault.
DTC P0568 Cruise Set Switch Circuit Error

StepActionValue(s)Ye sNo
1Was the ªOn-Board (OBD) System Checkº performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Ignition ªON,º engine ªON.º
2. Observe the cruise indicator lamp in the meter.
Is the cruise indicator lamp ªON?º
ÐGo to Step 3Go to Step 4
31. Push the auto cruise set switch.
2. Observe the cruise indicator lamp in the meter.
Is the cruise indicator lamp ªOFF ?º
Ð
Go to
Diagnostic
Aids
Go to Step 5
4Check the signal circuit for auto cruise set switch.
1. Ignition is ªOFFº.
2. Disconnect the powertrain control module (PCM).
3. Disconnect the cruise set switch.
Check for cruise set switch signal circuit between
the PCM and the cruise set switch.
Is a problem found?
Go to Step 5Go to Step 6
5Repair the main cruise set switch signal circuit.
Is the action complete?
ÐVerify repairÐ
6Check the auto cruise set switch.
Is a problem found?
ÐGo to Step 7Go to Step 8
7Repair or replace the main cruise set switch.
Is the action complete?
ÐVerify repairÐ
8Replace the PCM.
IMPORTANT:The replacement PCM must be
programmed.
Refer to
ON-Vehicle Service in Power Control Module
and Sensors for procedures.
And also refer to latest Service Bulletin.
Check to see if the latest software is released or not.
And then Down Load the LATEST PROGRAMMED
SOFTWARE to the replacement PCM.
Is the action complete?
ÐVerify repairÐ

6E±375
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
DTC P01571 No Brake Switch Signal

StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Ignition ªOffº.
Engine ªOffº.
2. Check following fuses.

BACK 15A

STOP LAMP 15A
Was a problem found?
ÐVerify repairGo to Step 3
31. Make adjustment to the brake switch.
The brake switch is installed to the brake pedal
assembly. (Refer to
ªBrake switchº in ª10A CRUISE
CONTROL SYSTEMº.
)
Was the problem found?
ÐVerify repairGo to Step 4
41. Push the shaft at brake switch.
2. Check shaft operation for smooth movements.
Was the problem found?
ÐVerify repairGo to Step 5
51. Disconnect the connector at brake switch.
2. Check following terminal pin at ohmmeter.
(Leave the shaft position at brake switch. Don't
push it.)

Between pin 1 and pin 2

Between pin 3 and pin 4
Was it specified value?
Between pin1
and pin2 is
0
, Between
pin3 and pin4
is 8

Go to Step 6Go to Step 9
61. Disconnect the connector at brake switch.
2. Check following terminal pin at ohmmeter.
(Push the shaft position at brake switch and hold it)

Between pin 1 and pin 2

Between pin 3 and pin 4
Was it specified value?
Between pin1
and pin2 is
8
, Between
pin3 and pin4
is 0

Go to Step 7Go to Step 9
71. Probe related circuits for open or short to ground.
2. If a problem was found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 8
81. Replace the ECM.
IMPORTANT:The replacement PCM must be
programmed. Refer to
On-Vehicle Service in
Powertrain Control Module and Sensors for
procedures.
And also refer to latest Service Bulletin.
Check to see if the Latest software is released or not.
And then Down Load the LATEST PROGRAMMED
SOFTWARE to the replacement PCM.
Was the action completed?
ÐVerify repairÐ
91. Replace the brake switch.
Was the action completed?
ÐVerify repairÐ

6E±384
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC)
P1106 MAP Sensor Circuit Intermittent High Voltage
060R200051
Circuit Description
The manifold absolute pressure (MAP) sensor responds
to changes in intake manifold pressure (vacuum). The
MAP sensor signal voltage to the PCM varies from below
2 volts at idle (high vacuum) to above 4 volts with the
ignition ªONº, engine not running or at wide-open throttle
(low vacuum).
The MAP sensor is used to determine manifold pressure
changes while the liner EGR flow test diagnostic is being
run (refer to
DTC P0401), to determine engine vacuum
level for some other diagnostics and to determine
barometric pressure (BARO). The PCM compares the
MAP sensor signal to a calculated MAP based on throttle
position and various engine load factors. If the PCM
detects a MAP signal that is intermittently above the
calculated value, DTC P1106 will set.
Conditions for Setting the DTC

No TP sensor DTCs are present.

Engine is running for at least 10 seconds.

Throttle angle is below 3% if engine speed is below
1000 RPM.

Throttle angle is below 10% if engine speed is above
1000 RPM.

The MAP sensor indicates an intermittent manifold
absolute pressure above 80 kPa for a total of
approximately 5 seconds over a 16-second period of
time.
Action Taken When the DTC Sets

The PCM will not illuminate the malfunction indicator
lamp (MIL).

The PCM will store conditions which were present
when the DTC was set as Failure Records data only.
This information will not be stored as Freeze Frame
data.
Conditions for Clearing the MIL/DTC

A history DTC P1106 will clear after 40 consecutive
warm-up cycles have occurred without a fault.

DTC P1106 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:

Leaking or plugged vacuum supply line to the MAP
sensor.

Inspect PCM harness connectors for backed-out
terminals, improper mating, broken locks, improperly
formed or damaged terminals, and poor
terminal-to-wire connection.

Inspect the wiring harness for damage. If the harness
appears to be OK, observe the MAP display on the
Tech 2 while moving connectors and wiring harnesses
related to the sensor. A change in the display will
indicate the location of the fault.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often

6E±386
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC)
P1107 MAP Circuit Intermittent Low Voltage
060R200051
Circuit Description
The manifold absolute pressure (MAP) sensor responds
to changes in intake manifold pressure (vacuum). The
MAP sensor signal voltage to the powertrain control
module (PCM) varies from below 2 volts at idle (high
vacuum) to above 4 volts with the ignition ªONº, engine
not running or at wide-open throttle (low vacuum).
The MAP sensor is used to determine manifold pressure
changes while the linear EGR flow test diagnostic is being
run (refer to
DTC P0401), to determine engine vacuum
level for some other diagnostics and to determine
barometric pressure (BARO). The PCM compares the
MAP sensor signal to a calculated MAP based on throttle
position and various engine load factors. If the PCM
detects a MAP signal that is intermittently below the
calculated value, DTC P1107 will be set.
Conditions for Setting the DTC

No TP sensor DTCs are present.

Engine is running.

Ignition voltage is more than 11 volts.

Throttle angle is above 1% if engine speed is less than
1000 RPM.

Throttle angle is above 3% if engine speed is above
1000 RPM.

The MAP sensor indicates an intermittent manifold
absolute pressure below 11 kPa for a total ofapproximately 5 seconds over a 16-second period of
time.
Action Taken When the DTC Sets

The PCM will not illuminate the malfunction indicator
lamp (MIL).

The PCM will store conditions which were present
when the DTC was set as Failure Records data only.
This information will not be stored as Freeze Frame
data.
Conditions for Clearing the MIL/DTC

A history DTC P1107 will Clear after 40 consecutive
warm-up cycles have occurred without a fault.

DTC P1107 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:

Poor connection at PCM ± Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.

The MAP Sensor shares a 5 Volt reference with the
EGR Valve. If these codes are also set, it could indicate
a problem with the 5 Volt reference circuit or
components itself.

The MAP Sensor share a ground with the EGR Valve
and the IAT Sensor.

6E±398
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code(DTC)
P1120-TPS 1 Throttle Position Sensor (TPS1) Output Abnormal
D06RY00111
Circuit Description

The throttle position (TP) sensor circuit provides a
voltage signal relative to throttle blade angle.
The TPS1 voltage will vary about 8% (0.4V) to about
92% (4.6V) at Wide Open Throttle (WOT) in the
specified voltage (about 5V).
This code detects a continuous short to ground or
high in either the circuit or the sensor.
Conditions for setting the DTC

The Ignition is ªONº.

The TPS1 output is more than 93.6 milliseconds, less
than 2.5% or more than 97.5% in the specified voltage
(5V).
Action Taken When the DTC Sets

The PCM will turn ªONº the MIL after second trip with
detected fault.

The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC

The PCM will turn the MIL ªOFFº on the third
consecutive trip cycle during which the diagnostic has
been run and the fault condition is no longer present.
A history DTC P1120 will clear after 40 consecutive trip
cycles during which the warm up cycles have occurred
without a fault.

DTC P1120 can be cleared using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
An intermittent may be caused by the following:

Poor connections.

Misrouted harness.

Rubbed through wire insulation.

Broken wire inside the insulation.
Check for the following conditions:

Poor connection at PCM-Inspect harness connectors
for backed out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal to wire connection.

Damaged harness-Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
TPS 1 display on the Tech 2 while moving connectors
and wiring harnesses related to the sensor.
A change in the display will indicate the location of
the fault.
If DTC P1120 cannot be duplicated, the information
included in the Failure Records data can be useful in
determined vehicle mileage since the DTC was last
set.

6E±399
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
If it is determined that the DTC occurs intermittently,
performing the DTC P1120 Diagnostic Chart may
isolate the cause of the fault.
Diagnostic Trouble Code(DTC)P1120-TPS 1 Output Abnormal

StepActionValue(s)Ye sNo
1Was the ªOn-Board(OBD)System Checkº performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Ignition ªONº, engine not running.
2. Observe the MAP reading on the Tech 2.
Is the MAP reading less than the specified value?
65kPaGo to Step 3Go to Step 6
31. Disconnect the MAP sensor.
2. Connect a test 5 volt reference circuit and the MAP
signal at the MAP sensor harness connector.
3. Observe the MAP reading on the Tech 2.
Is the MAP reading less than the specified value? (If no,
start with diagnosis chart for other sensors in the circuit
and see if 5V returns.)
ÐGo to Step 5Go to Step 4
41. Check the MAP signal circuit between the PCM and
MAP ground circuit.
2. If the MAP signal circuit is open or shorted, repair it
as necessary.
Was the MAP signal circuit open or shorted?
ÐVerify repairGo to Step 12
5Replace the MAP sensor.
Is the action complete?
ÐVerify repairÐ
6Observe the TP angle reading on the Tech 2 while
slowly opening the throttle.
Does the TP angle increase steadily and evenly from
the closed throttle value to the wide open throttle
value?Throttle
Closed TPS1
8±10 % TPS2
8±10 % Wide
Open Throttle
TPS1 90±92
% TPS2
90±92 %
Refer to
Diagnostic
Aids
Go to Step 7
71. Disconnect the TP sensor.
2. Observe the TP sensor reading on the Tech 2.
Is the TP sensor reading near the specified value?
0VGo to Step 8Go to Step 9
81. Connect a test light between the 5Volt reference
circuit and the TP sensor signal circuit at the TP
sensor harness connector.
2. Observe the TP sensor reading on the Tech 2.
Is the TP sensor reading near the specified value?
5VGo to Step 11Go to Step 10
9Check the following items;
1. TP1 signal circuit for a short to voltage.
2. TP1 sensor ground circuit for high resistance
between the PCM and the TP sensor.
3. TP1 sensor ground circuit for a poor connection.
4. If a problem is found, repair wiring harness as
necessary.
Was a problem found?
ÐVerify repairGo to Step 12