DRIVE LINE CONTROL SYSTEM (TOD) 4B2±60
StepActionYe sNo
11. Turn off the starter switch.
2. Disconnect the ECU connector from ECU.
3. Disconnect the ADC control unit connector (C±41).
Is there the continuity between the connector terminal (C±37) 1
and (C±41) 4? After checking, connect the ADC control unit
connector.
Go to Step 2
The harness is
broken. Repair
the circuit.
Go to
Step 4
2Is the resistance between terminals (C±37) 1 and (C±37) 25 less
than 1?The signal line
circuit of the shift
on the fly system
is short-circuited
to GND. Repair
the circuit.
Go to
Step 4Go to Step 3
31. Connect the ECU connector.
2. Turn on the starter switch.
3. Set the transfer to the 2H mode.
Is the battery voltage observed between the connector (C±37)
terminal 1 and 25?The phenomenon
is not
reproduced.
Refer to
ªTrouble
intermittently
observeº,
or refer to ªSec
4B1 Shift on the
Flyº.
The ECU has
failed.Replace
the ECU.
Go to
Step 4.
41. Check that all the parts are mounted.
2. Clear the trouble code.
Is this step complete?
Verify the repair.Return to Step 4
5A±10BRAKE CONTROL SYSTEM
System Components
Electronic Hydraulic Control Unit (EHCU), three Wheel
Speed Sensors, Warning Light, and G-sensor.
Electronic Hydraulic Control Unit (EHCU)
The EHCU consists of ABS control circuits, fault detector,
and a fail-safe. The signal received from each sensor
activates the hydraulic unit accordingly and cancels the
ABS to return to normal braking if a malfunction occurs in
the ABS system.
The EHCU has a self-diagnosing function which can
indicate faulty circuits during diagnosis.
The EHCU is mounted on the engine compartment rear
right side. It consists of a Motor, Plunger Pump, Solenoid
Valves.
Solenoid Valves: Reduces or holds the caliper fluid
pressure for each front disc brake or both rear disc brakes
according to the signal sent from the EHCU.
Reservoir: Temporarily holds the brake fluid that returns
from the front and rear disc brake caliper so that pressure
of front disc brake caliper can be reduced smoothly.
Plunger Pump: Feeds the brake fluid held in the reservoir
to the master cylinder.
Motor: Drives the pump according to the signal from
EHCU.
Check Valve: Controls the brake fluid flow.
ABS Warning Light
821R200015Vehicles equipped with the Anti-lock Brake System have
an amber ªABSº warning light in the instrument panel.
The ªABSº warning light will illuminate if a malfunction in
the Anti-lock Brake System is detected by the Electronic
Hydraulic Control Unit (EHCU).In case of an electronic
malfunction, the EHCU will turn ªONº the ªABSº warning
light and disable the Anti-lock braking function.
The ªABSº light will turn ªONº for approximately three
seconds after the ignition switch is turned to the ªONº
position.If the ªABSº light stays ªONº after the ignition switch is
turned to the ªONº position, or comes ªONº and stays
ªONº while driving, the Anti-lock Brake System should be
inspected for a malfunction according to the diagnosis
procedure.
Wheel Speed Sensor
It consists of a sensor and a rotor. The sensor is attached
to the knuckle on the front wheels and to the rear axle
case on the rear differential.
The front sensor rotor is attached to the each brake rotor
by bolts.
The rear rotor is press-fit in the differential case.
The magnetic flux generated from electrodes magnetized
by a magnet in the sensor varies due to rotation of the
rotor, and the electromagnetic induction generates
alternating voltage in the coil. This voltage draws a ªsine
curveº with the frequency proportional to rotor speed and
it allows detection of wheel speed.
G-Sensor
The G-sensor installed inside the EHCU detects the
vehicle deceleration speed and sends a signal to the
EHCU. In 4WD operation, all four wheels may be
decelerated in almost the same phase, since all wheels
are connected mechanically.
This tendency is noticeable particularly on roads with low
friction coefficient, and the ABS control is adversely
affected.
The G-sensor judges whether the friction coefficient of
road surface is low or high, and changes the EHCU's
operating system to ensure ABS control.
Normal and Anti-lock Braking
Under normal driving conditions, the Anti-lock Brake
System functions the same as a standard power assisted
brake system. However, with the detection of wheel
lock-up, a slight bump or kick-back will be felt in the brake
pedal. This pedal ªbumpº will be followed by a series of
short pedal pulsations which occurs in rapid succession.
The brake pedal pulsation will continue until there is no
longer a need for the anti-lock function or until the vehicle
is stopped. A slight ticking or popping noise may be heard
during brake applications when the Anti-lock features is
being used.
When the Anti-lock feature is being used, the brake pedal
may rise even as the brakes are being applied. This is
also normal. Maintaining a constant force on the pedal
will provide the shortest stopping distance.
Brake Pedal Travel
Vehicles equipped with the Anti-lock Brake System may
be stopped by applying normal force to the brake pedal.
Although there is no need to push the pedal beyond the
point where it stops or holds the vehicle, by applying more
force the pedal will continue to travel toward the floor.
This extra brake pedal travel is normal.
5A±40BRAKE CONTROL SYSTEM
Chart B-3 Low or High Ignition Voltage (DTC 15 (Flash out) / C0277, 0278 (Serial
communications))
StepActionYe sNo
1Is the battery voltage normal? (Battery capacity check)
Go to Step 2
Charge or
replace battery.
Go to
Step 2
21. Turn the key off.
2. Disconnect coil integrated module connector.
3. Turn the key on.
Is the voltage between coil integrated module connector (C-6)
terminals 1 and 7, higher than 10V?Check harness
connector for
suspected
disconnection
Fault found:
Repair, and
perform system
self-check
No fault found:
replace EHCU.
Go to
Step 3
Repair harness or
connector.
Go to
Step 3
31. Reconnect all components, ensure all components are
properly mounted.
2. Clear diagnostic trouble code.
Was this step finished?
Repeat the ªBasic
diagnostic flow
chartº
Go to Step 3
Chart B-4 Excessive Dump Time (DTC 17 (Flash out) / C0269 (Serial communications))
StepActionYe sNo
1Check for anything causing extended ABS activation, such as
locked brakes or an erratic speed sensor signal.
Was a problem found?
Repair or
Replace
Go to Step 2
21. The key turned off.
2. Replace EHCU.
3. Reconnect all components, ensure all components are
properly mounted.
Was this step finished?
Repeat the ªBasic
diagnostic flow
chartº
Go to Step 2
Chart B-5 Excessive Isolation Time (DTC 18 (Flash out) / C0274 (Serial communications))
StepActionYe sNo
1Check for anything causing extended ABS activation, such as
locked brakes or an erratic speed sensor signal.
Was a problem found?
Repair or
Replace
Go to Step 2
21. The key turned off.
2. Replace EHCU.
3. Reconnect all components, ensure all components are
properly mounted.
Was this step finished?
Repeat the ªBasic
diagnostic flow
chartº
Go to Step 2
5A±42BRAKE CONTROL SYSTEM
Chart B-8 2WD Controller in 4WD Vehicle Controller (DTC 13 (Flash out) / C0285 (Serial
communications)), 4WD State Input Signal Failure (DTC 24 (Flash out) / C0282 (Serial
communications))
StepActionYe sNo
1Remove coil integrated module connector.
Is the coil integrated module connector (C-6) terminal 8 line
normally?
Go to Step 2
Repair.
Go to
Step 3
2Is the TOD control unit normally?
Replace EHCU.
Go to
Step 3
Replace TOD
control unit.
Go to
Step 3
31. Reconnect all components, ensure all components are
properly mounted.
2. Clear diagnostic trouble code.
Was this step finished?
Repeat the ªBasic
diagnostic flow
chartº
Go to Step 3
Chart B-9 Pump Motor Failure (DTC 32 (Flash out) / C0267, C0268 (Serial
communications))
StepActionYe sNo
11. Turn the key off.
2. Disconnect coil integrated module connector.
3. Measure the voltage between terminal 1 of the coil integrated
module connector (C-5) and body ground.
Is the voltage equal to the battery voltage?
Go to Step 2
Repair
fuse/harness
between battery
and coil
integrated
module connector
(C-5) terminal 1.
Go to
Step 5
2Is the harness from the hydraulic unit connected to the coil
integrated module connector?
Go to Step 3
Connect to the
connector.
Go to
Step 3
3Is the hydraulic unit harness in good condition?
Go to Step 4
Replace EHCU.
Go to
Step 5
4Is the resistance of hydraulic unit connector terminals 1 and 2
between 0.2 and 1.0 ohms?Replace EHCU.
Go to
Step 5
Replace EHCU.
Go to
Step 5
51. Reconnect all components, ensure all components are
properly mounted.
2. Clear diagnostic trouble code.
Was this step finished?
Repeat the ªBasic
diagnostic flow
chartº
Go to Step 5
5A±48BRAKE CONTROL SYSTEM
Chart B-20 FL Speed Sensor Missing Signal (DTC 61 (Flash out) / C0226, C0227 (Serial
communications))
StepActionYe sNo
11. Turn the key off.
2. Disconnect coil integrated module connector.
3. Measure the FL speed sensor resistance between coil
integrated module connector (C-6) terminals 2 and 10.
Is the resistance between 2.0k and 2.8k ohms?
Go to Step 2Go to Step 3
2Is there play sensor/sensor rotor?Repair.
Go to
Step 6Go to Step 4
3Measure the FL speed sensor resistance at the sensor connector.
Is the resistance between 2.0k and 2.8k ohms?Repair harness
abnormality
between sensors
and coil
integrated
module.
Go to
Step 6
Replace sensor.
Go to
Step 6
4Damage and powdered iron sticking to sensor/sensor ring?Repair.
Go to
Step 6Go to Step 5
5Is sensor output normal? (Chart C-1-1 or TC-1)Check for faults
in harness
between speed
sensor and coil
integrated
module.
Fault found:
repair, and
perform system
self-check.
No fault found:
replace EHCU.
Go to
Step 6
Replace sensor.
Go to
Step 6
61. Reconnect all components, ensure all components are
properly mounted.
2. Clear diagnostic trouble code.
Was this step finished?
Repeat the ªBasic
diagnostic flow
chartº
Go to Step 6
NOTE: Even after repairing the faulty part the warning
light (W/L) does not go out if the vehicle is at a stop. Turn
the ignition switch to the ON position and drive the vehicle
at 12 km/h (8 mph) or higher to make sure that the
warning light goes out.
5A±49
BRAKE CONTROL SYSTEM
Chart B-21 FR Speed Sensor Missing Signal (DTC 62 (Flash out) / C0222, C0223 (Serial
communications))
StepActionYe sNo
11. Turn the key off.
2. Disconnect coil integrated module connector.
3. Measure the FR speed sensor resistance between coil
integrated module connector (C-6) terminals 3 and 11.
Is the resistance between 2.0k and 2.8k ohms?
Go to Step 2Go to Step 3
2Is there play sensor/sensor rotor?Repair.
Go to
Step 6Go to Step 4
3Measure the FR speed sensor resistance at the sensor
connector.
Is the resistance between 2.0k and 2.8k ohms?Repair harness
abnormality
between sensors
and coil
integrated
module.
Go to
Step 6
Replace sensor.
Go to
Step 6
4Damage and powered iron sticking to sensor/sensor ring?Repair.
Go to
Step 6Go to Step 5
5Is sensor output normal? (Chart C-1-2 or TC-1)Check for faults
in harness
between speed
sensor and coil
integrated
module.
Fault found:
repair, and
perform system
self-check.
No fault found:
replace EHCU.
Go to
Step 6
Replace sensor.
Go to
Step 6
61. Reconnect all components, ensure all components are
properly mounted.
2. Clear diagnostic trouble code.
Was this step finished?
Repeat the ªBasic
diagnostic flow
chartº
Go to Step 6
NOTE: Even after repairing the faulty part the warning
light (W/L) does not go out if the vehicle is at a stop. Turn
the ignition switch to the ON position and drive the vehicle
at 12 km/h (8 mph) or higher to make sure that the
warning light goes out.
5A±50BRAKE CONTROL SYSTEM
Chart B-22 Rear Speed Sensor Missing Signal (DTC 63 (Flash out) / C0236, C0237 (Serial
communications))
StepActionYe sNo
11. Turn the key off.
2. Disconnect coil integrated module connector.
3. Measure the Rear speed sensor resistance between coil
integrated module connector (C-6) terminals 4 and 12.
Is the resistance between 1.0k and 1.7k ohms?
Go to Step 2Go to Step 3
2Is there play sensor/sensor rotor?Repair.
Go to
Step 6Go to Step 4
3Measure the rear speed sensor resistance at the sensor
connector.
Is the resistance between 1.0k and 1.7k ohms?Repair harness
abnormality
between sensors
and coil
integrated
module.
Go to
Step 6
Replace sensor.
Go to
Step 6
4Damage and powered iron sticking to sensor/sensor ring?Repair.
Go to
Step 6Go to Step 5
5Is sensor output normal? (Chart C-1-3 or TC-1)Check for faults
in harness
between speed
sensor and coil
integrated
module.
Fault found:
repair, and
perform system
self-check.
No fault found:
replace EHCU.
Go to
Step 6
Replace sensor.
Go to
Step 6
61. Reconnect all components, ensure all components are
properly mounted.
2. Clear diagnostic trouble code.
Was this step finished?
Repeat the ªBasic
diagnostic flow
chartº
Go to Step 6
NOTE: Even after repairing the faulty part the warning
light (W/L) does not go out if the vehicle is at a stop. Turn
the ignition switch to the ON position and drive the vehicle
at 12 km/h (8 mph) or higher to make sure that the
warning light goes out.
5A±51
BRAKE CONTROL SYSTEM
Chart B-23 Simultaneous Drop-out of Front Speed Sensor Signal (DTC 64 (Flash out) /
C0229 (Serial communications))
StepActionYe sNo
11. Turn the key off.
2. Disconnect coil integrated module connector.
3. Measure the FL speed sensor resistance between coil
integrated module connector (C-6) terminals 2 and 10.
Is the resistance between 2.0k and 2.8k ohms?
Go to Step 2Go to Step 3
2Measure the FR speed sensor resistance between coil integrated
module connector (C-6) terminals 3 and 11.
Is the resistance between 2.0k and 2.8 k ohms?
Go to Step 5Go to Step 4
3Measure the FL speed sensor resistance at the sensor connector.
Is the resistance between 2.0k and 2.8k ohms?Repair harness
abnormality
between sensors
and coil
integrated
module.
Go to
Step 2
Replace sensor.
Go to
Step 2
4Measure the FR speed sensor resistance at the sensor
connector.
Is the resistance between 2.0k and 2.8k ohms?Repair harness
abnormality
between sensors
and coil
integrated
module.
Go to
Step 5
Replace sensor.
Go to
Step 5
5Damage and powered iron sticking to sensor/sensor ring?Repair.
Go to
Step 6Go to Step 6
6Is there play sensor/sensor rotor?Repair.
Go to
Step 7Go to Step 7
7Is sensor output normal? (Chart C-1-1&C-1-2 or TC-1)Check for faults
in harness
between speed
sensor and coil
integrated
module.
Fault found:
repair, and
perform system
self-check.
No fault found:
replace EHCU.
Go to
Step 8
Replace sensor.
Go to
Step 8
81. Reconnect all components, ensure all components are
properly mounted.
2. Clear diagnostic trouble code.
Was this step finished?
Repeat ªBasic
diagnostic flow
chartº
Go to Step 8
NOTE: Even after repairing the faulty part the warning
light (W/L) does not go out if the vehicle is at a stop. Turn
the ignition switch to the ON position and drive the vehicle
at 12 km/h (8 mph) or higher to make sure that the
warning light goes out.