2002 Hyundai Atos air filter

VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5- 2 ENGINE CONTROL SYSTEM MAINTENANCE
1 ENGINE OIL & FILTER (SG OR ABOVE) See Note (1)
2 DRIVE BELT (WATER PUMP & GENERATOR)
3 FUEL FILTER (MFI)
4 FUEL LINES, FUEL HOSES & CONNECTIONS
5 TIMING BELT
6 VAPOR HOSE & FUEL FILLER CAP
7 VACUUM CRANKCASE VENTILATION HOSES
8 AIR CLEANER FILTER
9 SPARK PLUGS
10 VALVE CLEARANCE
F030A01A-GAT
SCHEDULED MAINTENANCE
SCHEDULED MAINTENANCE SCHEDULED MAINTENANCE
SCHEDULED MAINTENANCE
SCHEDULED MAINTENANCE
The following maintenance services must be performed to assure good
vehicle control and performance. Keep receipts for all vehicle services to protect your warranty. Where both mileage and time are shown, the frequency of service is
determined by whichever occurs first.
No. DESCRIPTION105
84
R
I I 120
96
R R R I I I
R
I I
90 72
R I I
R I I
RR I
7560
R
I I I
6048
R R R II I I
R
I
4536
R
I I
R
30 24
R I II I
R
I I
1512
R
I I
KILOMETERS X 1000 MONTHS
F030B01X-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note : (1) SF OR LOWER : EVERY 10,000 KM OR 6 MONTHS : "R"

VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5- 4 ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGSTIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS,PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINTDRIVESHAFTS AND BOOTS MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLEFLUID
European community OnlyExcept European community
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
MAINTENANCE UNDER SEVERE USAGE CONDITIONS MAINTENANCE UNDER SEVERE USAGE CONDITIONS
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessaryF040A05X-GAT
DRIVING
CONDITION
MAINTENANCE
INTERVALSMAINTENANCEOPERATION
R R R R
I I I I
R R EVERY 7,500 KM OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 60,000 KM OR 48 MONTHSMORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KM EVERY 45,000 KM EVERY 40,000 KM
MAINTENANCE ITEM
A, B, C, F, HC, E B, H D, E, F, GC, D, G, H C, D, G, H C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I
SEVERE DRIVING CONDITIONS
SEVERE DRIVING CONDITIONS SEVERE DRIVING CONDITIONS
SEVERE DRIVING CONDITIONS
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very
cold weather
E - Driving in sandy areas F - More than 50% driving in heavy city traffic during hot weather
above 32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving for patrol car, taxi, commercial car or vehicle towing
J - Driving over 170 km/h

VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5-5
F060A01A-AAT
EXPLANATION OF SCHEDULED MAIN-
EXPLANATION OF SCHEDULED MAIN- EXPLANATION OF SCHEDULED MAIN-
EXPLANATION OF SCHEDULED MAIN-
EXPLANATION OF SCHEDULED MAIN-
TENANCE ITEMS
TENANCE ITEMS TENANCE ITEMS
TENANCE ITEMS
TENANCE ITEMS
F060M01A-AAToo
oo
o Engine oil and filter
Engine oil and filter Engine oil and filter
Engine oil and filter
Engine oil and filter
The engine oil and filter should be changed at
the intervals specified in the maintenance sched- ule. If the car is being driven in severe condi-tions, more frequent oil and filter changes arerequired.
F060B01A-AAToo
oo
o
Drive belts
Drive belts Drive belts
Drive belts
Drive belts
Inspect all drive belts for evidence of cuts,
cracks, excessive wear or oil and replace ifnecessary. Drive belts should be checked pe-
riodically for proper tension and adjusted asnecessary.
F060C01A-GAToo
oo
o Fuel filter
Fuel filter Fuel filter
Fuel filter
Fuel filter
A clogged filter can limit the speed at which the
vehicle may be driven, damage the emissionsystem and cause hard starting. If an exces-sive amount of foreign matter accumulates inthe fuel tank, the filter may require replacementmore frequently.
After installing a new filter, run the engine for
several minutes, and check for leaks at theconnections. F060D01A-GAT
oo
oo
o
Fuel lines, fuel hoses and connec-
Fuel lines, fuel hoses and connec- Fuel lines, fuel hoses and connec-
Fuel lines, fuel hoses and connec-
Fuel lines, fuel hoses and connec-
tions
tions tions
tions
tions
Check the fuel lines, fuel hoses and connec-
tions for leakage and damage. Replace anydamaged or leaking parts immediately. Inspect the hose routing to assure that the
hoses do not come in contact with any heatsource, sharp edges or moving componentwhich might cause heat damage or mechanicalwear. Inspect all hose connections, such as
clamps and couplings, to make sure they aresecure, and that no leaks are present. Hoses
should be replaced immediately if there is any
evidence of deterioration or damage.
F060H01A-AAToo
oo
o
Air cleaner filter
Air cleaner filter Air cleaner filter
Air cleaner filter
Air cleaner filter
A Genuine Hyundai air cleaner filter is recom-
mended when filter is replaced.
F060J01A-AAToo
oo
o
Spark plugs
Spark plugs Spark plugs
Spark plugs
Spark plugs
Make sure to install new spark plugs of the
correct heat range.
F060E01A-AAT
oo
oo
o
Timing belt
Timing belt Timing belt
Timing belt
Timing belt
Inspect all parts related to the timing belt for
damage and deformation. Replace any dam-aged parts immediately.
F060G01A-AAToo
oo
o
Vapor hose and fuel filler cap
Vapor hose and fuel filler cap Vapor hose and fuel filler cap
Vapor hose and fuel filler cap
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap should be
inspected at those intervals specified in themaintenance schedule. Make sure that a newvapor hose or fuel filler cap is correctly re-placed.
F060F01A-AATo Vacuum, crankcase ventilation hos-
o Vacuum, crankcase ventilation hos- o Vacuum, crankcase ventilation hos-
o Vacuum, crankcase ventilation hos-
o Vacuum, crankcase ventilation hos-
eses
eses
es
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard and brit-tle rubber, cracking, tears, cuts, abrasions, and
excessive swelling indicate deterioration. Par-ticular attention should be paid to examinethose hose surfaces nearest to high heat sourc-es, such as the exhaust manifold. F060N01X-GAT
oo
oo
o Valve clearances
Valve clearances Valve clearances
Valve clearances
Valve clearances
Incorrect valve clearance will not only result in
unsteady engine operation, but will also causeexcessive noise and reduced engine perfor-
mance. Inspect valve clearance and adjust asrequired while the engine is hot.
Valve-to-rocker arm clearance Intake valves ..... 0.2 mm (0.008 in.)Exhaust valves .... 0.25 mm (0.010 in.)

DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-2 G020A01A-AAT
GENERAL CHECKS
GENERAL CHECKS GENERAL CHECKS
GENERAL CHECKS
GENERAL CHECKS
Engine Compartment
Engine Compartment Engine Compartment
Engine Compartment
Engine Compartment The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery Condition G020C01X-GAT
Vehicle Interior
Vehicle Interior Vehicle Interior
Vehicle Interior
Vehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wipers operation
o Horn operation
o Defroster, heating system operation (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch operation
o Automatic transaxle operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning in cor-rectly, inspect it carefully and seek assistancefrom your Hyundai dealer if service is needed. G030A01A-AAT
CHECKING THE ENGINE OIL
CHECKING THE ENGINE OIL CHECKING THE ENGINE OIL
CHECKING THE ENGINE OIL
CHECKING THE ENGINE OIL
Engine oil is essential to the performance andservice of the engine. It is suggested that youcheck the oil level at least once a week innormal use and more often if you are on a tripor driving in severe conditions. G030B01A-GAT
Recommended Oil
Recommended Oil Recommended Oil
Recommended Oil
Recommended Oil
SSA6030B°C °F -25-13 20W-40 20W-50
15W-40 15W-50
10W-30
10W-40 10W-50
5W-40
5W-30
5W-2040 104
2068
1050
032
-15 5 -10-14
SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
SAE 5W-20 is not recommended for sus-
SAE 5W-20 is not recommended for sus- SAE 5W-20 is not recommended for sus-
SAE 5W-20 is not recommended for sus-
SAE 5W-20 is not recommended for sus-
tained high speed vehicle operation.
tained high speed vehicle operation. tained high speed vehicle operation.
tained high speed vehicle operation.
tained high speed vehicle operation.
G020B01A-AAT
Vehicle Exterior
Vehicle Exterior Vehicle Exterior
Vehicle Exterior
Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)
o Air filter condition

DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-9
G090A01X-GAT
FILLING THE WASHER RESERVOIR
FILLING THE WASHER RESERVOIR FILLING THE WASHER RESERVOIR
FILLING THE WASHER RESERVOIR
FILLING THE WASHER RESERVOIR
The washer fluid reservoir supplies fluid to the
windshield washer system. A good quality washer fluid should be used to fill
the washer reservoir. The fluid level should be checked more frequently during bad weather orwhenever the washer system is in more fre-quent use.
The capacity of the washer reservoir is 2.5
liters (2.63 U.S. quarts).
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
oo
oo
o Radiator antifreeze (engine coolant)
Radiator antifreeze (engine coolant) Radiator antifreeze (engine coolant)
Radiator antifreeze (engine coolant)
Radiator antifreeze (engine coolant)
should not be used in the washer system
should not be used in the washer system should not be used in the washer system
should not be used in the washer system
should not be used in the washer system
because it will damage the car's finish.
because it will damage the car's finish. because it will damage the car's finish.
because it will damage the car's finish.
because it will damage the car's finish.
oo
oo
o The washer lever should not be pulled
The washer lever should not be pulled The washer lever should not be pulled
The washer lever should not be pulled
The washer lever should not be pulled
and the washer should not be operated if
and the washer should not be operated if and the washer should not be operated if
and the washer should not be operated if
and the washer should not be operated if
the washer reservoir is empty. This can
the washer reservoir is empty. This can the washer reservoir is empty. This can
the washer reservoir is empty. This can
the washer reservoir is empty. This can
damage the washer fluid pump.
damage the washer fluid pump. damage the washer fluid pump.
damage the washer fluid pump.
damage the washer fluid pump.
G070A01X-GAT
CHANGING THE AIR CLEANER FIL-
CHANGING THE AIR CLEANER FIL- CHANGING THE AIR CLEANER FIL-
CHANGING THE AIR CLEANER FIL-
CHANGING THE AIR CLEANER FIL-
TER
TER TER
TER
TER G080A02A-AAT
WINDSHIELD WIPER BLADES
WINDSHIELD WIPER BLADES WINDSHIELD WIPER BLADES
WINDSHIELD WIPER BLADES
WINDSHIELD WIPER BLADES The wiper blades should be carefully inspected from time to time and cleaned to remove accu-mulations of road film or other debris. To cleanthe wiper blades and arms, use a clean spongeor cloth with a mild soap or detergent and water.If the wipers continue to streak or smear theglass, replace them with Genuine HyundaiReplacement Parts or their equivalent.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
oo
oo
o Do not operate the wipers on dry glass.
Do not operate the wipers on dry glass. Do not operate the wipers on dry glass.
Do not operate the wipers on dry glass.
Do not operate the wipers on dry glass.
This can result in more rapid wear of the
This can result in more rapid wear of the This can result in more rapid wear of the
This can result in more rapid wear of the
This can result in more rapid wear of the
wiper blades and may scratch the glass.
wiper blades and may scratch the glass. wiper blades and may scratch the glass.
wiper blades and may scratch the glass.
wiper blades and may scratch the glass.
oo
oo
o Keep the blade rubber out of contact
Keep the blade rubber out of contact Keep the blade rubber out of contact
Keep the blade rubber out of contact
Keep the blade rubber out of contact
with petroleum products such as engine
with petroleum products such as engine with petroleum products such as engine
with petroleum products such as engine
with petroleum products such as engine
oil, gasoline etc.
oil, gasoline etc. oil, gasoline etc.
oil, gasoline etc.
oil, gasoline etc.
To change the filter, loosen the clamps (1) on
the cover. When this is done, the cover can be
lifted off, the old filter removed and the new filterput in its place. Genuine Hyundai replacement
parts are recommended.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
Operating your vehicle without a proper air
Operating your vehicle without a proper air Operating your vehicle without a proper air
Operating your vehicle without a proper air
Operating your vehicle without a proper air filter in place
filter in place filter in place
filter in place
filter in place can result in excessive engine
can result in excessive engine can result in excessive engine
can result in excessive engine
can result in excessive engine
wear.
wear. wear.
wear.
wear.
G070A01X
(1)
AS60160AG090A01X

EMISSION CONTROL SYSTEMS
EMISSION CONTROL SYSTEMS EMISSION CONTROL SYSTEMS
EMISSION CONTROL SYSTEMS
EMISSION CONTROL SYSTEMS
7-1
7.7.
7.7.
7.
EMISSION CON-
EMISSION CON- EMISSION CON-
EMISSION CON-
EMISSION CON-
TR
TR TR
TR
TR
OL SYSTEMS
OL SYSTEMS OL SYSTEMS
OL SYSTEMS
OL SYSTEMS
H010A01A-GAT EMISSION CONTROL SYSTEM
EMISSION CONTROL SYSTEM EMISSION CONTROL SYSTEM
EMISSION CONTROL SYSTEM
EMISSION CONTROL SYSTEM
(If Installed)
(If Installed) (If Installed)
(If Installed)
(If Installed)
Your Hyundai is equipped with an emission
control system to meet all requirements of the Emission prohibition rules of your province. There are three emission control systems which
are as follows.
1) Crankcase emission control system
2) Evaporative emission control system
3) Exhaust emission control system In order to assure the proper function of the
emission control systems, it is recommended that you have your car inspected and main-tained by an authorized Hyundai dealer in ac-cordance with the maintenance schedule in thismanual. the crankcase through the air intake hose.Inside the crankcase, the fresh air mixes withblow-by gases, which then pass through thePCV valve and into the induction system.
H010C02A-GAT2.2.
2.2.
2. Evaporative Emission Control
Evaporative Emission Control Evaporative Emission Control
Evaporative Emission Control
Evaporative Emission Control
System (If installed)
System (If installed) System (If installed)
System (If installed)
System (If installed)
The Evaporative Emission Control System is
designed to prevent fuel vapors from escapinginto the atmosphere.
Canister
Canister Canister
Canister
Canister
While the engine is inoperative, fuel vapors
generated inside the fuel tank are absorbed andstored in the onboard canister. When the en-gine is running, the fuel vapors absorbed in thecanister are drawn into the induction systemthrough
the purge control solenoid valve.
Purge Control Solenoid Valve
Purge Control Solenoid Valve Purge Control Solenoid Valve
Purge Control Solenoid Valve
Purge Control Solenoid Valve
The purge control solenoid valve is controlled
by the ECM; when the engine coolant temper-ature is low, and during idling, it closes, so thatevaporated fuel is not taken into the engine.After engine warm-up, during ordinary driving, itopens so as to introduce evaporated fuel to theengine.
H010B01A-AAT
1.1.
1.1.
1.
Crankcase Emission Control Sys-
Crankcase Emission Control Sys- Crankcase Emission Control Sys-
Crankcase Emission Control Sys-
Crankcase Emission Control Sys-
tem
tem tem
tem
tem
The Positive Crankcase Ventilation System is
employed to prevent air pollution caused byblow-by gases being emitted from the crank-case. This system supplies fresh filtered air to H010D01A-AAT
3. Exhaust Emission Control System
3. Exhaust Emission Control System 3. Exhaust Emission Control System
3. Exhaust Emission Control System
3. Exhaust Emission Control System
The exhaust emission control system is a high-
ly effective system which controls exhaust emis-sion while maintaining good vehicle perfor-mance.
H020A01A-GATCATALYTIC CONVERTER
CATALYTIC CONVERTER CATALYTIC CONVERTER
CATALYTIC CONVERTER
CATALYTIC CONVERTER
(If Installed)
(If Installed) (If Installed)
(If Installed)
(If Installed)
The catalytic converter is part of the exhaust
emission control system. It's purpose is to re-move certain engine emission products from
the engine's exhaust. It looks something like amuffler and is located underneath the car in theexhaust system. Catalytic Converter
H020A01A
77
77
7

INDEX
INDEX INDEX
INDEX
INDEX
10-1
Catalytic Converter .................................................................... 7-1 ~ 7-2
Child-Protector Rear Door Lock ......................................................... 1-5
Cigarette Lighter ................................................................................
1-26
Clock ................................................................................................ 1-26
Clutch Pedal freeplay ........................................................................ 6-13
Combination Light Daytime running lights ................................................................. 1-23
Headlight flasher .......................................................................... 1-24
Headlight switch ........................................................................... 1-23
High-beam switch ........................................................................ 1-24
Lane change signal ...................................................................... 1-23
Turn signal operation ................................................................... 1-23
Compact Disk Player Operation (H922M) ........................................ 1-49
Cooling Fans ..................................................................................... 6-16
Corrosion Protection Cleaning the interior ....................................................................... 4-3
Protecting your Hyundai from corrosion ........................................ 4-1
Washing and waxing ...................................................................... 4-2
DD
DD
D
Defroster ........................................................................................... 1-38
Door Central door locking system .......................................................... 1-7
Door locks ...................................................................................... 1-4
Locking, unlocking front doors with a key ..................................... 1-4
Drive Belts ............................................................................... 6-12, 6-14 Driving Economical driving ......................................................................... 2-9
Smooth cornering ........................................................................... 2-9
Winter driving ................................................................................. 2-9
ZK000A1-G
10. INDEX
10. INDEX 10. INDEX
10. INDEX
10. INDEX
AA
AA
A
Air bag .................................................................................... 1-13 ~ 1-17
Air Cleaner Filter ................................................................................. 6-9Air Conditioning
Care ............................................................................................. 6-12
Operation ..................................................................................... 1-38
Antenna ............................................................................................. 1-54
Ashtray .............................................................................................. 1-27
Audio Fault Code .............................................................................. 1-51
BB
BB
B
Battery ...................................................................................... 2-10, 6-16
Bi-Level Heating ................................................................................ 1-36
Brake Anti-lock system ............................................................................ 2-8
Checking the brakes .................................................................... 6-11
Fluid .................................................................................. 6-11 ~ 6-12
Pedal clearance ........................................................................... 6-14
Pedal freeplay .............................................................................. 6-13
Practices ............................................................................... 2-7 ~ 2-8
Breaking-In your New Hyundai ........................................................... 1-1
CC
CC
C
Care of Cassette Tapes ................................................................... 1-52
Cassette Tape Player Operation (H900A) ............................. 1-44 ~ 1-46
1010
1010
10

VEHICLE MAINTENANCE REQUIREMENTS
5-2 XF040C1-E SCHEDULED MAINTENANCEIn order to ensure the continued safety, reliability and longevity of the
vehicle, the following maintenance service operations should be per- formed at the time or mileage intervals specified. It is recommended that all routine maintenance services are entrusted to
a Hyundai dealer to ensure that the manufacturers recommended proce-dures are employed and that only genuine Hyundai replacement parts areused. Incorrect maintenance techniques or the use of non genuinereplacement parts may invalidate the vehicle warranty.
F030B02X-EAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
ENGINE CONTROL SYSTEM MAINTENANCE
1 ENGINE OIL & FILTER (SG OR ABOVE)
2 DRIVE BELT (WATER PUMP & GENERATOR)
3 FUEL FILTER (MFI)
4 FUEL LINES, FUEL HOSES & CONNECTIONS
5 TIMING BELT
6 VAPOR HOSE & FUEL FILLER CAP
7 VACUUM CRANKCASE VENTILATION HOSES
8 AIR CLEANER FILTER
9 SPARK PLUGS
10 VALVE CLEARANCE
No. DESCRIPTION60 72
R
I
R R R I
5060
R R I
R I I
4048
R R I
R R I
1012
R
I I
MILES X 1000 MONTHS30 36
R
II I
20 24
R
I
R R I