2002 Hyundai Atos air filter

VEHICLE MAINTENANCE REQUIREMENTS 5-3
F030C02X-EAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
DESCRIPTION
GENERAL MAINTENANCE COOLING SYSTEMENGINE COOLANT ENGINE COOLANT SPECIFIC GRAVITY MANUAL TRANSAXLE OILAUTOMATIC TRANSAXLE FLUID AND FILTER BRAKE PIPES, HOSES, AND CONNECTIONS BRAKE FLUIDCLUTCH FLUID REAR BRAKE LININGS AND CYLINDERS BRAKE PADSSUSPENSION AND STEERING SYSTEM FRONT SUSPENSION BALL JOINTS POLLEN FILTERTRANSFER CASE OIL REAR AXLE OIL CLEAN PROPELLAR SHAFT/RETIGHTEN BOLTSREAR WHEEL BEARINGS TYRE CONDITION AND PRESSURE (incl uding Spare)
LUBRICATE LOCKS AND HINGES CHECK ALL ELECTRICAL SYSTEMS ROAD TEST CHECK ALL SYSTEMS WITH HI-SCAN
60 72
I I I
R I
R R
I I II
R
II I II I II I
50 60
I I I II I I I II
RRR III I II I
40 48
I I I II
RR
I I II
R
II I II I II I
30 36
I
R I I II I I I II
R
II I II I II I
20 24
I I I II
RR
I I II
R
II I II I II I
10 12
I I I II I I I II
R
II I II I II I
MILES X 1000 MONTHSNO.
1 2 3 45 6 78 9
1011 1213 14 1516 17 1819 20 2122

VEHICLE MAINTENANCE REQUIREMENTS
5-4 F040A02X-EAT
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - More than 50% driving in heavy city traffic during hot weather above
90°F (32°C)
G - Driving in mountainous areasH - Towing a trailer
I - Driving for rental car, taxi, commercial car or vehicle towing
J - Driving over 100 MPH
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGSTIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS,PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINTDRIVESHAFTS AND BOOTS MANUAL TRANSAXLE OIL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID
DRIVING
CONDITION
MAINTENANCE
INTERVALSMAINTENANCEOPERATION
R R R R
I I I I
R R EVERY 4,500 MILE OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 37,000 MILE OR 48 MONTHSMORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY EVERY 9,000 MILE OR 12 MONTHS EVERY 60,000 MILE EVERY 27,000 MILE
MAINTENANCE ITEM
A, B, C, F, H C, E B, H D, E, F, GC, D, G, H C, D, G, H C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I

VEHICLE MAINTENANCE REQUIREMENTS 5-5
F060A01A-AAT EXPLANATION OF SCHEDULED MAIN-
TENANCE ITEMS
F060M01A-AAT
o Engine oil and filterThe engine oil and filter should be changed at
the intervals specified in the maintenance sched- ule. If the car is being driven in severe condi-tions, more frequent oil and filter changes arerequired.
F060B01A-AAT
o Drive belts Inspect all drive belts for evidence of cuts,
cracks, excessive wear or oil saturation and replace if necessary. Drive belts should be checked periodically for proper tension andadjusted as necessary.
F060C01A-AAT
o Fuel filterA clogged filter can limit the speed at which the
vehicle may be driven, damage the emission system and cause hard starting. If an exces-sive amount of foreign matter accumulates in
the fuel tank, the filter may require replacementmore frequently.
After installing a new filter, run the engine for
several minutes, and check for leaks at theconnections. F060D01A-AAT
o Fuel lines, fuel hoses and connec-
tions
Check the fuel lines, fuel hoses and connec-
tions for leakage and damage. Replace anydamaged or leaking parts immediately.
F060E01A-AAT
o Timing beltInspect all parts related to the timing belt for
damage and deformation. Replace any dam- aged parts immediately.
F060G01A-AAT
o Vapour hose and fuel filler capThe vapor hose and fuel filler cap should be
inspected at those intervals specified in the maintenance schedule. Make sure that a new
vapour hose or fuel filler cap is correctly re-placed.
F060F01A-AAT
o Vacuum, crankcase
ventilation hoses
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard andbrittle rubber, cracking, tears, cuts, abrasions,and excessive swelling indicate deterioration.Particular attention should be paid to examine
those hose surfaces nearest to high heat sourc-
es, such as the exhaust manifold. Inspect the hose routing to assure that the
hoses do not come in contact with any heatsource, sharp edges or moving component
which might cause heat damage or mechanicalwear. Inspect all hose connections, such as
clamps and couplings, to make sure they aresecure, and that no leaks are present. Hoses
should be replaced immediately if there is any
evidence of deterioration or damage.
F060H01A-AAT
o Air cleaner filter A Genuine Hyundai air cleaner filter is recom-
mended when filter is replaced.
F060J01A-AAT
o Spark plugsMake sure to install new spark plugs of the
correct heat range.
F060N01X-GAT
o Valve clearances Incorrect valve clearance will not only result in
unsteady engine operation, but will also cause excessive noise and reduced engine perfor-mance. Inspect valve clearance and adjust asrequired while the engine is hot.
Valve-to-rocker arm clearance Intake valves ..... 0.008 in. (0.2 mm)Exhaust valves .... 0.010 in. (0.25 mm)

DO-IT-YOURSELF MAINTENANCE
6-2 ZG020B1-E
GENERAL CHECKS Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake reservoir fluid level
o Engine coolant level
o Windscreen washer fluid level
o Accessory drive belt condition
o Coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Tyre pressure and condition (including spare)
o Battery condition ZG020C1-A
Vehicle Exterior
The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut tightness
o Exhaust system condition
o Light condition and operation
o Windscreen glass condition
o Wiper blade condition
o Paint condition and corrosion
o Fluid leaks
o Door and hood lock condition o Air filter element condition G020C02X-GAT
Vehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windscreen wipers operation
o Horn operation
o Defroster, heating system operation (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch operation
o Automatic transaxle operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appear to be functioning correctly, inspect it carefully and seek assistance fromyour Hyundai dealer if service is needed. ZG030A1-A
CHECKING THE ENGINE OIL
Engine oil is essential to the performance andservice of the engine. It is suggested that youcheck the oil level at least once a week innormal use and more often if you are on a tripor driving in severe conditions. ZG030B1-E
Recommended Oil
SSA6030B°C °F -25-13 20W-40 20W-50
15W-40 15W-50
10W-30
10W-40 10W-50
5W-40
5W-30
5W-20
40104
2068
1050
032
-15 5 -10-14
SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended. NOTE: SAE 5W-20 is not recommended for sus-tained high speed vehicle operation.

DO-IT-YOURSELF MAINTENANCE
6-8
G070A01X
(1)
SSA6060A
0.039 ~ 0.043 in. (1.0 ~ 1.1 mm)
ZG060A2-E Recommended Spark Plugs (Unleaded) NOTE: When replacing the spark plug, always use
the genuine parts recommended. G070A01X-GAT
CHANGING THE AIR CLEANER FIL- TER
To change the filter, loosen the clamps (1) on the cover. When this is done, the cover can be
lifted off, the old filter removed and the new filterput in its place. Genuine Hyundai replacementparts are recommended. CAUTION: Operating your vehicle without a proper air filter in place can result in excessive enginewear.
G060C02A
Only the correct grade of spark plug should be used. Use of an incorrect grade mayresult in serious engine damage. Prior to installing a spark plug, the gap between the centre and outer electrodesmust be checked and adjusted as neces-sary. Adjustment is facilitated by bending the outer electrode towards or away from the centreelectrode. Under no circumstances shouldattempts be made to adjust the position ofthe centre electrode.
3. Insert the spark plug into the cylinder head and screw by and until the plug contacts theseating area. Tighten the plug with the sock-et by a further 1/2 to 3/4 of a turn only.
4. Replace the plug lead ensuring that the cap is pushed firmly into place. Confirm that thecap is correctly seated by lightly pullingupon it.G060C03A CHAMPION : RC9YC4
RC10YC4
NGK : BKR5ES-11

EMISSION CONTROL SYSTEMS 7-1
H010A01A-GAT EMISSION CONTROL SYSTEM (Not all models) Your Hyundai is equipped with an emission
control system to meet all requirements of the Emission prohibition rules of your province.
There are three emission control systems which
are as follows.
1) Crankcase emission control system
2) Evaporative emission control system
3) Exhaust emission control system In order to assure the proper function of the
emission control systems, it is recommended that you have your car inspected and main-tained by an authorized Hyundai dealer in ac-
cordance with the maintenance schedule in thismanual. ZH000A1-A
7. EMISSION
CONTROL SYSTEMS
H010B01A-AAT
1. Crankcase Emission Control Sys-
tem
The Positive Crankcase Ventilation System is
employed to prevent air pollution caused by blow-by gases being emitted from the crank- case. This system supplies fresh filtered air to
the crankcase through the air intake hose.Inside the crankcase, the fresh air mixes with
blow-by gases, which then pass through thePCV valve and into the induction system.
H010D01A-AAT
3. Exhaust Emission Control SystemThe Exhaust Emission Control System is a
highly effective system which controls exhaust
emission while maintaining good vehicle perfor-mance.
H010C02A-GAT
2. Evaporative Emission
Control System (Not all models)
The Evaporative Emission Control System is
designed to prevent fuel vapors from escapinginto the atmosphere.
Canister While the engine is inoperative, fuel vapours
generated inside the fuel tank are absorbed and stored in the onboard canister. When the en-gine is running, the fuel vapors absorbed in thecanister are drawn into the induction systemthrough the purge control solenoid valve.
Purge Control Solenoid Valve The purge control solenoid valve is controlled
by the ECM; when the engine coolant temper- ature is low, and during idling, it closes, so that
evaporated fuel is not taken into the engine.
After engine warm-up, during ordinary driving, itopens so as to introduce evaporated fuel to theengine.
H020A01ACatalytic Converter
H020A01A-GAT CATALYTIC CONVERTER (Not all models) The catalytic converter is part of the exhaust
emission control system. Its purpose is to re- move certain engine emission products from
the engine’s exhaust. It looks something like amuffler and is located underneath the car in theexhaust system.
7

INDEX10-1
A ABS SYSTEM
..................................................................................... 2-7
ADJUSTABLE FRONT SEATS .......................................................... 1-5
AIR CLEANER FILTER ...................................................................... 6-8
AIR CONDITIONER CARE .............................................................. 6-12
AIR CONDITIONING SWITCH ......................................................... 1-36
AIR CONDITIONING OPERATION .................................................1-37
ANTENNA ......................................................................................... 1-52
APPEARANCE CARE ....... ........................................................ 4-1 ~ 4-2
ASHTRAY ......................................................................................... 1-25
AUDIO FAULT CODE ...................................................................... 1-49
AUTOMATIC TRANSAXLE ......................... .............................. 2-5 ~ 2-6
BBATTERY MAINTENANCE .............................................................. 6-15
BEFORE STARTING THE ENGINE .................................................. 2-2
BONNET RELEASE ......................................................................... 1-30
BRAKE CIRCUIT FAILURE WARNING LAMP ................................1-18
BRAKE PEDAL CLEARANCE ......................................................... 6-14
BRAKE PEDAL FREEPLAY ............................................................. 6-13
BRAKES ........................................................................................... 6-11
C
CARE OF SEAT BELTS .................................................................... 1-7
CARE OF CASSETTE TAPE ................................................ 1-50 ~ 1-51
CARE OF DISC ................................................................................ 1-50
CATALYTIC CONVERTER (For MFI ) ................................................ 7-1 CENTRAL DOOR LOCKING
SYSTEM ............................................. 1-7
CHANGING THE OIL AND FILTER .................. ....................... 6-4 ~ 6-5
CHARGING WARNING LIGHT ........................................................ 1-19
CHILD PROTECTOR REAR DOOR LOCKS .................................... 1-4
CHILD RESTRAINT SYSTEM ............................................... 1-10 ~ 1-11
CIGAR LIGHTER .............................................................................. 1-24
CLOCK .............................................................................................. 1-24
CLUTCH PEDAL FREEPLAY .......................................................... 6-13
COMPACT DISK PLAYER OPERATION (H922M) .............. 1-47 ~ 1-48
COMPRESSOR DRIVE BELT ......................................................... 6-12
COOLING FANS .............................................................................. 6-15
D
DAY-NIGHT REAR VIEW MIRROR .................................................1-26
DOOR LOCKS .................................................................................... 1-3DRIVE BELTS .................................................................................. 6-14
DRIVING FOR ECONOMY ................................................................ 2-8
EEFFECTIVE BRAKING ....................................................................... 2-7
EMERGENCY T OWING ..................................................................... 3-8
EMISSION CONTROL SYSTEM ......... .............................................. 7-1
ENGINE COMPARTMENT (For MFI Engine) .................................... 6-1
ENGINE COOLANT ........................................................................... 6-5
ENGINE COOLANT TEMPERATURE GAUGE ...............................1-20
ENGINE OIL CONSUMPTION ........................................................... 6-3
F
FILLING THE WASHER RESERVOIR .............................................. 6-9
FOLDING REAR SEAT BACK AND SEAT CUSHION ...................1-27
FOLDING THE OUTSIDE REAR VIEW MIRRORS ........................1-26
ZK000A1-E 10. INDEX
10