2002 Hyundai Atos check engine

WHAT TO DO IN AN EMERGENCY
WHAT TO DO IN AN EMERGENCY WHAT TO DO IN AN EMERGENCY
WHAT TO DO IN AN EMERGENCY
WHAT TO DO IN AN EMERGENCY
3-1
D010B01A-AATIf Engine Doesn't Turn Over or Turns
If Engine Doesn't Turn Over or Turns If Engine Doesn't Turn Over or Turns
If Engine Doesn't Turn Over or Turns
If Engine Doesn't Turn Over or Turns
Over Slowly
Over Slowly Over Slowly
Over Slowly
Over Slowly 3.3.
3.3.
3.
WHA
WHA WHA
WHA
WHA
T
T T
T
T
TT
TT
T
O DO IN AN
O DO IN AN O DO IN AN
O DO IN AN
O DO IN AN
EMERGENCY
EMERGENCY EMERGENCY
EMERGENCY
EMERGENCY
D010A01A-AAT IF THE ENGINE WILL NOT START
IF THE ENGINE WILL NOT START IF THE ENGINE WILL NOT START
IF THE ENGINE WILL NOT START
IF THE ENGINE WILL NOT START
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
If the engine will not start, do not push or
If the engine will not start, do not push or If the engine will not start, do not push or
If the engine will not start, do not push or
If the engine will not start, do not push or pull the car to
pull the car to pull the car to
pull the car to
pull the car to start it. This could result in a
start it. This could result in a start it. This could result in a
start it. This could result in a
start it. This could result in a
collision or cause other damage. In addi-
collision or cause other damage. In addi- collision or cause other damage. In addi-
collision or cause other damage. In addi-
collision or cause other damage. In addi-
tion,
tion, tion,
tion,
tion, push or pull starting may cause the
push or pull starting may cause the push or pull starting may cause the
push or pull starting may cause the
push or pull starting may cause the
catalytic converter to be overloaded and
catalytic converter to be overloaded and catalytic converter to be overloaded and
catalytic converter to be overloaded and
catalytic converter to be overloaded and
create a fire hazard.
create a fire hazard. create a fire hazard.
create a fire hazard.
create a fire hazard. 1. If your car has an automatic transaxle, be
sure the gear selector lever is in "N" or "P" and the emergency brake is set.
2. Check the battery connections to be sure they are clean and tight.
3. Turn on the interior light. If the light dims or goes out when you operate the starter, thebattery is discharged.
4. Check the starter connections to be sure they are securely tightened.
5. Do not push or pull the vehicle to start it. See instructions for "Jump Starting" on the fol-lowing pages.
D010C01A-AAT If Engine Turns Over Normally but Does
If Engine Turns Over Normally but Does If Engine Turns Over Normally but Does
If Engine Turns Over Normally but Does
If Engine Turns Over Normally but Does
Not Start
Not Start Not Start
Not Start
Not Start
1. Check fuel level.
2. Check all connectors at ignition, coil and
spark plugs. Reconnect any that may be disconnected or loose. D010D01A-AAT
If the Engine Stalls While Driving
If the Engine Stalls While Driving If the Engine Stalls While Driving
If the Engine Stalls While Driving
If the Engine Stalls While Driving
1. Reduce your speed gradually, keeping a
straight line. Move cautiously off the road to a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle will not start, contact a Hyundai dealer or seek other qualified assistance.
D010B01A
3. Check the fuel line in the engine room.
4. If the engine still refuses to start, call aHyundai dealer or seek other qualified as- sistance.
D020A02A-AAT JUMP STARTING
JUMP STARTING JUMP STARTING
JUMP STARTING
JUMP STARTING
AX30030A
Negative to the engine not to the battery
Booster battery
Positive to positive
Dead battery
D010C01X-1Spark Plug
33
33
3

WHAT TO DO IN AN EMERGENCY
WHAT TO DO IN AN EMERGENCY WHAT TO DO IN AN EMERGENCY
WHAT TO DO IN AN EMERGENCY
WHAT TO DO IN AN EMERGENCY
3-2 2. Turn off all unnecessary lights and acces-
sories in both vehicles.
3. Attach the clamps of the jumper cable in the exact order shown in the illustration. That is, first, attach one clamp of the jumper cable tothe positive (+) post or cable of the dis-charged battery. Then attach the other endof the same cable to the positive (+) post orcable of the booster battery. Next, using theother cable, attach one clamp to the nega-tive (-) post or cable of the booster battery.Then attach the other end of that cable to asolid metal part of the engine away from thebattery. Do not connect the cable to anymoving part.
4. Start the engine in the car with the booster battery and let it run for a few minutes. Thiswill help to assure that the booster battery isfully charged. During the jumping operation,run the engine in this vehicle at about 2,000rpm.
5. Start your engine using the normal starting procedure. After the engine starts, leave thejumper cables connected and let the enginerun at fast idle or about 2,000 rpm for sev-eral minutes.
6. Carefully remove the jumper cables in the reverse order of attachment.
If you do not know why your battery becamedischarged (because the lights were left on,etc.), have the charging system checked byyour Hyundai dealer.
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
The gas produced by the battery during the
The gas produced by the battery during the The gas produced by the battery during the
The gas produced by the battery during the
The gas produced by the battery during the jump start operation is highly explosive. If
jump start operation is highly explosive. If jump start operation is highly explosive. If
jump start operation is highly explosive. If
jump start operation is highly explosive. If
these instructions are not followed exactly,
these instructions are not followed exactly, these instructions are not followed exactly,
these instructions are not followed exactly,
these instructions are not followed exactly,
serious personal injury and damage to the
serious personal injury and damage to the serious personal injury and damage to the
serious personal injury and damage to the
serious personal injury and damage to the
vehicle may occur! If you are not sure how
vehicle may occur! If you are not sure how vehicle may occur! If you are not sure how
vehicle may occur! If you are not sure how
vehicle may occur! If you are not sure how
to follow this procedure, seek qualified as-
to follow this procedure, seek qualified as- to follow this procedure, seek qualified as-
to follow this procedure, seek qualified as-
to follow this procedure, seek qualified as-
sistance. Automobile batteries contain sul-
sistance. Automobile batteries contain sul- sistance. Automobile batteries contain sul-
sistance. Automobile batteries contain sul-
sistance. Automobile batteries contain sul-
furic acid. This is poisonous and highly
furic acid. This is poisonous and highly furic acid. This is poisonous and highly
furic acid. This is poisonous and highly
furic acid. This is poisonous and highly
corrosive. When jump starting, wear protec-
corrosive. When jump starting, wear protec- corrosive. When jump starting, wear protec-
corrosive. When jump starting, wear protec-
corrosive. When jump starting, wear protec-
tive glasses and be careful not to get acid on
tive glasses and be careful not to get acid on tive glasses and be careful not to get acid on
tive glasses and be careful not to get acid on
tive glasses and be careful not to get acid on
yourself, your clothing or on the car.
yourself, your clothing or on the car. yourself, your clothing or on the car.
yourself, your clothing or on the car.
yourself, your clothing or on the car.
o If you should accidentally get acid on your
skin or in your eyes, immediately remove any contaminated clothing and flush thearea with clear water for at least 15 minutes.Then promptly obtain medical attention. Ifyou must be transported to an emergencyfacility, continue to apply water to the affect-ed area with a sponge or cloth.
o The gas produced by the battery during the jump start operation is highly explosive. Donot smoke or allow a spark or an open flamein the vicinity.
o The battery being used to provide the jump start must be 12-volt. If you cannot deter-mine that it is a 12-volt battery, do notattempt to use it for the jump start.
o To jump start a car with a discharged bat- tery, follow this procedure exactly:
1. If the booster battery is installed in another vehicle, be sure the two vehicles are nottouching. D030A01A-AAT
IF THE ENGINE OVERHEATS
IF THE ENGINE OVERHEATS IF THE ENGINE OVERHEATS
IF THE ENGINE OVERHEATS
IF THE ENGINE OVERHEATS
If your temperature gauge indicates overheat-ing, you experience a loss of power, or hearloud pinging or knocking, the engine is probablytoo hot. If this happens to you, you should:
1. Pull off the road and stop as soon as it is safe to do so.
2. Place the gear selector lever in "P" (auto- matic transaxle), or neutral (manual
transaxle) and set the parking brake. If theair conditioning is on, turn it off.
3. If engine coolant is running out under the car or steam is coming out from the hood, stopthe engine. Do not open the hood until theengine coolant has stopped running or thesteaming has stopped. If there is no visibleloss of engine coolant and no steam, leavethe engine running and check to be sure theengine cooling fan is operating. If the fan isnot running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing, check to see thatit is tight. If the drive belt seems to besatisfactory, check for engine coolant leak-ing from the radiator, hoses or under the car.(If the air conditioning had been in use, it isnormal for cold water to be draining from itwhen you stop).

WHAT TO DO IN AN EMERGENCY
WHAT TO DO IN AN EMERGENCY WHAT TO DO IN AN EMERGENCY
WHAT TO DO IN AN EMERGENCY
WHAT TO DO IN AN EMERGENCY
3-3
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
While the engine is running, keep hands,
While the engine is running, keep hands, While the engine is running, keep hands,
While the engine is running, keep hands,
While the engine is running, keep hands, long hair
long hair long hair
long hair
long hair
and clothing away from moving
and clothing away from moving and clothing away from moving
and clothing away from moving
and clothing away from moving
parts such as the fan and drive belts to
parts such as the fan and drive belts to parts such as the fan and drive belts to
parts such as the fan and drive belts to
parts such as the fan and drive belts to
prevent
prevent prevent
prevent
prevent
injury.
injury. injury.
injury.
injury.
5. If the water pump drive belt is broken or engine coolant is leaking out, stop the en- gine immediately and call the nearestHyundai dealer for assistance.
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
Do not remove the radiator cap when the
Do not remove the radiator cap when the Do not remove the radiator cap when the
Do not remove the radiator cap when the
Do not remove the radiator cap when the engine is hot. This may allow
engine is hot. This may allow engine is hot. This may allow
engine is hot. This may allow
engine is hot. This may allow coolant to be
coolant to be coolant to be
coolant to be
coolant to be
blown out of the opening and cause serious
blown out of the opening and cause serious blown out of the opening and cause serious
blown out of the opening and cause serious
blown out of the opening and cause serious
burns.
burns. burns.
burns.
burns.
6. If you cannot find the cause of the overheat-
ing, wait until the engine temperature has returned to normal. Then, if engine coolanthas been lost, carefully remove the radiator
cap and add engine coolant to bring the fluidlevel in the reservoir up to the halfway mark.
7. Proceed with caution, keeping alert for fur- ther signs of overheating. If overheating hap-pens again, call a Hyundai dealer for assis-tance.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
Serious loss of engine coolant indicates
Serious loss of engine coolant indicates Serious loss of engine coolant indicates
Serious loss of engine coolant indicates
Serious loss of engine coolant indicates there is a leak in
there is a leak in there is a leak in
there is a leak in
there is a leak in the cooling system and this
the cooling system and this the cooling system and this
the cooling system and this
the cooling system and this
should be checked as soon as possible by a
should be checked as soon as possible by a should be checked as soon as possible by a
should be checked as soon as possible by a
should be checked as soon as possible by a
Hyundai
Hyundai Hyundai
Hyundai
Hyundai dealer.
dealer. dealer.
dealer.
dealer. D040A01A-GAT
SPARE TIRE
SPARE TIRE SPARE TIRE
SPARE TIRE
SPARE TIRE
The following instructions for the FULL SIZE
spare tire should be observed:
Check inflation pressure as soon as practical
after installing the spare tire, and adjust to the specified pressure. The tire pressure should beperiodically checked and maintained at thespecified pressure while the tire is stored.
Tire Size Inflation Pressure Full Size 210 kPa (30 psi)
Spare Tire Pressure
D040B01A-AAT
Handling the Spare Tire
Handling the Spare Tire Handling the Spare Tire
Handling the Spare Tire
Handling the Spare Tire
Remove the installation bolt to remove the spare
tire. To replace the spare tire in its storage D050A01A-AAT
IF YOU HAVE A FLAT TIRE
IF YOU HAVE A FLAT TIRE IF YOU HAVE A FLAT TIRE
IF YOU HAVE A FLAT TIRE
IF YOU HAVE A FLAT TIRE If a tire goes flat while you are driving:
1. Take your foot off the accelerator pedal and
let the car slow down while driving straight ahead. Do not apply the brakes immediatelyor attempt to pull off the road as this may
cause a loss of control. When the car hasslowed to such a speed that it is safe to doso, brake carefully and pull off the road.Drive off the road as far as possible and
park on firm, level ground. If you are on adivided highway, do not park in the medianarea between the two traffic lanes.
2. When the car is stopped, turn on your emer- gency hazard flashers, set the parking brakeand put the transaxle in "P" (automatic
transaxle) or reverse (manual transaxle)
3. Have all passengers get out of the car. Be sure they all get out on the side of the carthat is away from traffic.
4. Change the tire according to the instructions provided as following.
compartment, tighten the bolt firmly with yourfingers until there is no more play in the sparetire.
D040B01X

WHAT TO DO IN AN EMERGENCY
WHAT TO DO IN AN EMERGENCY WHAT TO DO IN AN EMERGENCY
WHAT TO DO IN AN EMERGENCY
WHAT TO DO IN AN EMERGENCY
3-8 D080C02A-GAT
Towing a Car With Automatic Transaxle
Towing a Car With Automatic Transaxle Towing a Car With Automatic Transaxle
Towing a Car With Automatic Transaxle
Towing a Car With Automatic Transaxle
o NOT OK FOR AUTOMATIC TRANSAXLE EQUIPPED VEHICLE
o OK FOR MANUAL TRANSAXLE
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
A car with an automatic transaxle should
A car with an automatic transaxle should A car with an automatic transaxle should
A car with an automatic transaxle should
A car with an automatic transaxle should never be towed from the rear with the front
never be towed from the rear with the front never be towed from the rear with the front
never be towed from the rear with the front
never be towed from the rear with the front
wheels on the ground. This can cause seri-
wheels on the ground. This can cause seri- wheels on the ground. This can cause seri-
wheels on the ground. This can cause seri-
wheels on the ground. This can cause seri-
ous damage to the transaxle. If the car must
ous damage to the transaxle. If the car must ous damage to the transaxle. If the car must
ous damage to the transaxle. If the car must
ous damage to the transaxle. If the car must
be towed from the rear, a towing dolly must
be towed from the rear, a towing dolly must be towed from the rear, a towing dolly must
be towed from the rear, a towing dolly must
be towed from the rear, a towing dolly must
be used under the front wheels.
be used under the front wheels. be used under the front wheels.
be used under the front wheels.
be used under the front wheels.
If the car is being towed with the rear wheels on
the ground, be sure the parking brake is re- leased. D080D02X-GAT
Emergency Towing
Emergency Towing Emergency Towing
Emergency Towing
Emergency Towing For emergency towing when no commercialtow vehicle is available, attach a tow cable,chain or strap to the two hooks under the frontof your car. Do not attempt to tow your vehiclein this manner on any unpaved surface. Thiscould result in serious damage to your car. Nor should it be attempted if the wheels, drive train, axles, steering or brakes are damaged.Before towing, be sure the transaxle is in neu-tral and the key is in "ACC" (with the engine off)or in the "ON" position (with the engine run-ning). A driver must be in the towed car to steerit and operate the brakes.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
If the car is being towed with all four wheels
If the car is being towed with all four wheels If the car is being towed with all four wheels
If the car is being towed with all four wheels
If the car is being towed with all four wheels
on the ground, it can be towed only from the
on the ground, it can be towed only from the on the ground, it can be towed only from the
on the ground, it can be towed only from the
on the ground, it can be towed only from the
front. Be sure that the transaxle is in neutral.
front. Be sure that the transaxle is in neutral. front. Be sure that the transaxle is in neutral.
front. Be sure that the transaxle is in neutral.
front. Be sure that the transaxle is in neutral.
Do not tow at speeds greater than 50 km/h
Do not tow at speeds greater than 50 km/h Do not tow at speeds greater than 50 km/h
Do not tow at speeds greater than 50 km/h
Do not tow at speeds greater than 50 km/h
(30 mph) and for more than 25 km (15 miles).
(30 mph) and for more than 25 km (15 miles). (30 mph) and for more than 25 km (15 miles).
(30 mph) and for more than 25 km (15 miles).
(30 mph) and for more than 25 km (15 miles).
Be sure the steering is unlocked by placing
Be sure the steering is unlocked by placing Be sure the steering is unlocked by placing
Be sure the steering is unlocked by placing
Be sure the steering is unlocked by placing
the key in the "ACC" position. A driver must
the key in the "ACC" position. A driver must the key in the "ACC" position. A driver must
the key in the "ACC" position. A driver must
the key in the "ACC" position. A driver must
be in the towed vehicle to operate the steer-
be in the towed vehicle to operate the steer- be in the towed vehicle to operate the steer-
be in the towed vehicle to operate the steer-
be in the towed vehicle to operate the steer-
ing and brakes.
ing and brakes. ing and brakes.
ing and brakes.
ing and brakes.
o OK FOR AUTOMATIC OR MANUAL
TRANSAXLE EQUIPPED VEHICLE
D080C01A
D080C02A
D080D01X
D120A01A-GAT
IF YOU LOSE YOUR KEYS
IF YOU LOSE YOUR KEYS IF YOU LOSE YOUR KEYS
IF YOU LOSE YOUR KEYS
IF YOU LOSE YOUR KEYS
If you lose your keys, many Hyundai dealers can make you a new key if you have your keynumber. If you lock the keys inside your car andyou cannot obtain a new key, many Hyundaidealers can use special tools to open the doorfor you. Information about the key of immobilizer sys- tem (If installed) will be found on page 1-2.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
Before towing, check the level of the
Before towing, check the level of the Before towing, check the level of the
Before towing, check the level of the
Before towing, check the level of the
transaxle fluid. If it is below the "HOT" range
transaxle fluid. If it is below the "HOT" range transaxle fluid. If it is below the "HOT" range
transaxle fluid. If it is below the "HOT" range
transaxle fluid. If it is below the "HOT" range
on the dipstick, add fluid. If you cannot add
on the dipstick, add fluid. If you cannot add on the dipstick, add fluid. If you cannot add
on the dipstick, add fluid. If you cannot add
on the dipstick, add fluid. If you cannot add
fluid, a towing dolly must be used.
fluid, a towing dolly must be used. fluid, a towing dolly must be used.
fluid, a towing dolly must be used.
fluid, a towing dolly must be used.

VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5-1
5.5.
5.5.
5.
VEHICLE MAINTE-
VEHICLE MAINTE- VEHICLE MAINTE-
VEHICLE MAINTE-
VEHICLE MAINTE-
NANCE REQ
NANCE REQ NANCE REQ
NANCE REQ
NANCE REQ
UIRE-
UIRE- UIRE-
UIRE-
UIRE-
MENTS
MENTS MENTS
MENTS
MENTS
F010A01A-GAT MAINTENANCE INTERVALS
MAINTENANCE INTERVALS MAINTENANCE INTERVALS
MAINTENANCE INTERVALS
MAINTENANCE INTERVALS
Service requirements
Service requirements Service requirements
Service requirements
Service requirements
To assure that you receive the greatest number
of kilometers of satisfying operation from your Hyundai, certain maintenance procedures must
be performed. Although careful design and en-
gineering have reduced these to a minimum,those that are required are of the utmost impor-tance. It is your responsibility to have these mainte-
nance procedures performed to comply with theterms of the warranties covering your newHyundai. The Service Passport supplied withyour new vehicle provides further information
about these warranties. F010B01A-AAT
Maintenance Requirements
Maintenance Requirements Maintenance Requirements
Maintenance Requirements
Maintenance Requirements
The maintenance required for your Hyundai
can be divided into three main areas:
o Specified scheduled procedures
o General everyday checks
o Do-it-yourself maintenance F010C01A-GAT
Specified Scheduled Procedures
Specified Scheduled Procedures Specified Scheduled Procedures
Specified Scheduled Procedures
Specified Scheduled Procedures
These are the procedures such as inspections,
adjustments and replacements that are listed in the maintenance charts starting on page 5-2.These procedures must be performed at theintervals shown in the maintenance schedule to
assure that your warranty remains in effect.Although it is strongly recommended that they
be performed by the factory-trained or distribu-tor-trained technicians at your Hyundai dealer,
these procedures may be performed at any
qualified service facility.
It is suggested that genuine Hyundai service
parts be used for any required repairs or re-placements. Other parts of equivalent quality
such as engine oil, engine coolant, manual orauto transaxle oil, brake fluid and so on which
are not supplied by Hyundai Motor Company or
its distributor may be used without affectingyour warranty coverage but you should always
be sure these are equivalent to the quality of theoriginal Hyundai parts. Your Service Passport
provides further information about your warran-ty coverage. F010E01A-AAT
Do-It-Yourself Maintenance
Do-It-Yourself Maintenance Do-It-Yourself Maintenance
Do-It-Yourself Maintenance
Do-It-Yourself Maintenance
If you are mechanically inclined, own a few
tools that are required and want to take the timeto do so, you can inspect and service a number
of items. For more information about doing ityourself, see Section 6.
F010F01A-AATA Few Tips
A Few Tips A Few Tips
A Few Tips
A Few Tips
o Whenever you have your Hyundai serviced,
keep copies of the service records in your
glovebox. This will help ensure that you candocument that the required procedures have
been performed to keep your warranties ineffect. This is especially important when
service is not performed by an authorizedHyundai dealer.
o If you choose to do your own maintenance and repairs, you may find it helpful to havean official Hyundai Shop Manual. A copy of
this publication may be purchased at yourHyundai dealer's parts department.
F020A02X-GAT SCHEDULED MAINTENANCE RE-
SCHEDULED MAINTENANCE RE- SCHEDULED MAINTENANCE RE-
SCHEDULED MAINTENANCE RE-
SCHEDULED MAINTENANCE RE-
QUIREMENTS
QUIREMENTS QUIREMENTS
QUIREMENTS
QUIREMENTS
Inspection should be performed any time a
malfunction is experienced or suspected. Re-ceipts for all emission control system services
should be retained to demonstrate compliancewith conditions of the emissions system war-ranty. For severe usage maintenance require-ments, see page 5-4 of this section.
F010D01A-AAT
General Checks
General Checks General Checks
General Checks
General Checks
These are the regular checks you should per-
form when you drive your Hyundai or you fill thefuel tank. A list of these items will be found onpage 6-2.
55
55
5

VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5-5
F060A01A-AAT
EXPLANATION OF SCHEDULED MAIN-
EXPLANATION OF SCHEDULED MAIN- EXPLANATION OF SCHEDULED MAIN-
EXPLANATION OF SCHEDULED MAIN-
EXPLANATION OF SCHEDULED MAIN-
TENANCE ITEMS
TENANCE ITEMS TENANCE ITEMS
TENANCE ITEMS
TENANCE ITEMS
F060M01A-AAToo
oo
o Engine oil and filter
Engine oil and filter Engine oil and filter
Engine oil and filter
Engine oil and filter
The engine oil and filter should be changed at
the intervals specified in the maintenance sched- ule. If the car is being driven in severe condi-tions, more frequent oil and filter changes arerequired.
F060B01A-AAToo
oo
o
Drive belts
Drive belts Drive belts
Drive belts
Drive belts
Inspect all drive belts for evidence of cuts,
cracks, excessive wear or oil and replace ifnecessary. Drive belts should be checked pe-
riodically for proper tension and adjusted asnecessary.
F060C01A-GAToo
oo
o Fuel filter
Fuel filter Fuel filter
Fuel filter
Fuel filter
A clogged filter can limit the speed at which the
vehicle may be driven, damage the emissionsystem and cause hard starting. If an exces-sive amount of foreign matter accumulates inthe fuel tank, the filter may require replacementmore frequently.
After installing a new filter, run the engine for
several minutes, and check for leaks at theconnections. F060D01A-GAT
oo
oo
o
Fuel lines, fuel hoses and connec-
Fuel lines, fuel hoses and connec- Fuel lines, fuel hoses and connec-
Fuel lines, fuel hoses and connec-
Fuel lines, fuel hoses and connec-
tions
tions tions
tions
tions
Check the fuel lines, fuel hoses and connec-
tions for leakage and damage. Replace anydamaged or leaking parts immediately. Inspect the hose routing to assure that the
hoses do not come in contact with any heatsource, sharp edges or moving componentwhich might cause heat damage or mechanicalwear. Inspect all hose connections, such as
clamps and couplings, to make sure they aresecure, and that no leaks are present. Hoses
should be replaced immediately if there is any
evidence of deterioration or damage.
F060H01A-AAToo
oo
o
Air cleaner filter
Air cleaner filter Air cleaner filter
Air cleaner filter
Air cleaner filter
A Genuine Hyundai air cleaner filter is recom-
mended when filter is replaced.
F060J01A-AAToo
oo
o
Spark plugs
Spark plugs Spark plugs
Spark plugs
Spark plugs
Make sure to install new spark plugs of the
correct heat range.
F060E01A-AAT
oo
oo
o
Timing belt
Timing belt Timing belt
Timing belt
Timing belt
Inspect all parts related to the timing belt for
damage and deformation. Replace any dam-aged parts immediately.
F060G01A-AAToo
oo
o
Vapor hose and fuel filler cap
Vapor hose and fuel filler cap Vapor hose and fuel filler cap
Vapor hose and fuel filler cap
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap should be
inspected at those intervals specified in themaintenance schedule. Make sure that a newvapor hose or fuel filler cap is correctly re-placed.
F060F01A-AATo Vacuum, crankcase ventilation hos-
o Vacuum, crankcase ventilation hos- o Vacuum, crankcase ventilation hos-
o Vacuum, crankcase ventilation hos-
o Vacuum, crankcase ventilation hos-
eses
eses
es
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard and brit-tle rubber, cracking, tears, cuts, abrasions, and
excessive swelling indicate deterioration. Par-ticular attention should be paid to examinethose hose surfaces nearest to high heat sourc-es, such as the exhaust manifold. F060N01X-GAT
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o Valve clearances
Valve clearances Valve clearances
Valve clearances
Valve clearances
Incorrect valve clearance will not only result in
unsteady engine operation, but will also causeexcessive noise and reduced engine perfor-
mance. Inspect valve clearance and adjust asrequired while the engine is hot.
Valve-to-rocker arm clearance Intake valves ..... 0.2 mm (0.008 in.)Exhaust valves .... 0.25 mm (0.010 in.)

VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5- 6 F070B01A-GAT
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o Cooling System
Cooling System Cooling System
Cooling System
Cooling System
Check the cooling system part, such as radia-
tor, coolant reservoir, hoses and connections for leakage and damage. Replace any dam-aged parts.
F070C01A-AAToo
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Engine coolant
Engine coolant Engine coolant
Engine coolant
Engine coolant
The coolant should be changed at the
intervals specified in the maintenance sched-ule.
F070D02X-GAToo
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o Manual transaxle oil
Manual transaxle oil Manual transaxle oil
Manual transaxle oil
Manual transaxle oil
Inspect the manual transaxle oil according to
the maintenance schedule.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
If the oil level is low, check for possible
If the oil level is low, check for possible If the oil level is low, check for possible
If the oil level is low, check for possible
If the oil level is low, check for possible leaks before adding oil. Do not overfill.
leaks before adding oil. Do not overfill. leaks before adding oil. Do not overfill.
leaks before adding oil. Do not overfill.
leaks before adding oil. Do not overfill.
F070E01X-GAToo
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Automatic transaxle fluid
Automatic transaxle fluid Automatic transaxle fluid
Automatic transaxle fluid
Automatic transaxle fluid
The fluid level should be in the "HOT" range of
the dipstick, after the engine and transaxle are at normal operating temperature. Check theAutomatic Transaxle Fluid level with the engine
running and the transaxle in neutral, with theparking brake properly applied. Use ESSO JWS-3314 when adding or changing fluid. F070F01A-AAT
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o Brake hoses and lines
Brake hoses and lines Brake hoses and lines
Brake hoses and lines
Brake hoses and lines
Visually check for proper installation, chafing,
cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediate-ly. F070G01A-AAT
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o Brake fluid
Brake fluid Brake fluid
Brake fluid
Brake fluid
Check brake fluid level in the brake fluid reser- voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Use only hydraulic brake fluid conforming to DOT 3 or DOT 4. F070H01A-AAT oo
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Rear brake drums/linings, parking
Rear brake drums/linings, parking Rear brake drums/linings, parking
Rear brake drums/linings, parking
Rear brake drums/linings, parking
brake
brake brake
brake
brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,and excessive wear. Inspect the parking brake
system including the parking brake lever andcables. For detailed service procedures, referto the Shop Manual. F070J01A-AAT
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Brake pads, calipers and rotors
Brake pads, calipers and rotors Brake pads, calipers and rotors
Brake pads, calipers and rotors
Brake pads, calipers and rotors
Check the pads for excessive wear, discs for
run out and wear, and calipers for fluid leakage. F070L01A-AAT
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o Suspension mounting bolts
Suspension mounting bolts Suspension mounting bolts
Suspension mounting bolts
Suspension mounting bolts
Check the suspension connections for loose-ness or damage. Retighten to the specifiedtorque.
F070K01A-AAT
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o Exhaust pipe and muffler
Exhaust pipe and muffler Exhaust pipe and muffler
Exhaust pipe and muffler
Exhaust pipe and muffler
Visually inspect the exhaust pipes, muffler andhangers for cracks, deterioration, or damage.Start the engine and listen carefully for any
exhaust gas leakage. Tighten connections orreplace parts as necessary. F070M01A-AAT oo
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Steering gear box, linkage & boots/
Steering gear box, linkage & boots/ Steering gear box, linkage & boots/
Steering gear box, linkage & boots/
Steering gear box, linkage & boots/
lower
lower lower
lower
lower arm ball joint
arm ball joint arm ball joint
arm ball joint
arm ball joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel.Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,
cracks, or damage. Replace any damaged parts. F070N01A-AAT oo
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o Power steering pump, belt and
Power steering pump, belt and Power steering pump, belt and
Power steering pump, belt and
Power steering pump, belt and
hoses
hoses hoses
hoses
hoses
Check the power steering pump and hoses for leakage and damage. Replace any damaged orleaking parts immediately. Inspect the powersteering belt for evidence of cuts, cracks, ex-
cessive wear, oiliness and proper tension. Re-place or adjust it if necessary.

DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-2 G020A01A-AAT
GENERAL CHECKS
GENERAL CHECKS GENERAL CHECKS
GENERAL CHECKS
GENERAL CHECKS
Engine Compartment
Engine Compartment Engine Compartment
Engine Compartment
Engine Compartment The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery Condition G020C01X-GAT
Vehicle Interior
Vehicle Interior Vehicle Interior
Vehicle Interior
Vehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wipers operation
o Horn operation
o Defroster, heating system operation (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch operation
o Automatic transaxle operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning in cor-rectly, inspect it carefully and seek assistancefrom your Hyundai dealer if service is needed. G030A01A-AAT
CHECKING THE ENGINE OIL
CHECKING THE ENGINE OIL CHECKING THE ENGINE OIL
CHECKING THE ENGINE OIL
CHECKING THE ENGINE OIL
Engine oil is essential to the performance andservice of the engine. It is suggested that youcheck the oil level at least once a week innormal use and more often if you are on a tripor driving in severe conditions. G030B01A-GAT
Recommended Oil
Recommended Oil Recommended Oil
Recommended Oil
Recommended Oil
SSA6030B°C °F -25-13 20W-40 20W-50
15W-40 15W-50
10W-30
10W-40 10W-50
5W-40
5W-30
5W-2040 104
2068
1050
032
-15 5 -10-14
SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
SAE 5W-20 is not recommended for sus-
SAE 5W-20 is not recommended for sus- SAE 5W-20 is not recommended for sus-
SAE 5W-20 is not recommended for sus-
SAE 5W-20 is not recommended for sus-
tained high speed vehicle operation.
tained high speed vehicle operation. tained high speed vehicle operation.
tained high speed vehicle operation.
tained high speed vehicle operation.
G020B01A-AAT
Vehicle Exterior
Vehicle Exterior Vehicle Exterior
Vehicle Exterior
Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)
o Air filter condition