2002 FORD EXPLORER brake fluid

You should either know the terrain or examine maps of the area before
driving. Map out your route before driving in the area. For more
information on driving off-road, read the ªFour Wheelingº supplement in
your owner's portfolio.
If your vehicle gets stuck
If the vehicle is stuck in mud or snow it may be rocked out by shifting
from forward and reverse gears, stopping between shifts, in a steady
pattern. Press lightly on the accelerator in each gear.
Do not rock the vehicle if the engine is not at normal operating
temperature or damage to the transmission may occur.
Do not rock the vehicle for more than a few minutes or damage
to the transmission and tires may occur or the engine may
overheat.
Do not spin the wheels at over 56 km/h (35 mph). The tires may
fail and injure a passenger or bystander.
Sand
When driving over sand, try to keep all four wheels on the most solid
area of the trail. Do not reduce the tire pressures but shift to a lower
gear and drive steadily through the terrain. Apply the accelerator slowly
and avoid spinning the wheels.
Mud and water
If you must drive through high water, drive slowly. Traction or brake
capability may be limited.
When driving through water, determine the depth; avoid water higher
than the bottom of the hubs (if possible) and proceed slowly. If the
ignition system gets wet, the vehicle may stall.
Once through water, always try the brakes. Wet brakes do not stop the
vehicle as effectively as dry brakes. Drying can be improved by moving
your vehicle slowly while applying light pressure on the brake pedal.
After driving through mud, clean off residue stuck to rotating driveshafts
and tires. Excess mud stuck on tires and rotating driveshafts causes an
imbalance that could damage drive components.
If the transmission, transfer case or front axle are submerged in water,
their fluids should be checked and changed, if necessary.
Driving
192

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
4.0L SOHC V6 engine
1. Engine coolant reservoir
2. Engine oil filler cap
3. Engine oil dipstick
4. Brake fluid reservoir
5. Power distribution box
6. Battery
7. Power steering fluid reservoir
8. Air filter assembly
9. Windshield washer fluid reservoir
Maintenance and care
233

4.6L V8 engine
1. Engine coolant reservoir
2. Engine oil dipstick
3. Clutch fluid reservoir (if equipped)
4. Brake fluid reservoir
5. Power distribution box
6. Battery
7. Power steering fluid reservoir
8. Engine oil filler cap
9. Air filter assembly
10. Windshield washer fluid reservoir
1
10987
23 564
Maintenance and care
234

BRAKE FLUIDAND CLUTCH FLUID
Checking and adding brake fluid/clutch fluid
When equipped with a manual
transmission, your vehicle uses the
same reservoir for brake and clutch
fluid.
Brake/clutch fluid should be
checked and refilled as needed.
Refer to the scheduled maintenance
guide for the service interval
schedules.
1. Clean the reservoir cap before
removal to prevent dirt or water from entering the reservoir.
2. Visually inspect the fluid level.
3. If necessary, add brake/clutch
fluid from a clean un-opened
container until the level reaches
MAX. Do not fill above this line.
4. Use only a DOT 3 brake/clutch
fluid certified to meet Ford specifications. Refer toLubricant
specificationsin theCapacities and specificationschapter.
Brake fluid/clutch fluid is toxic. If brake/clutch fluid contacts the
eyes, flush eyes with running water for 15 minutes. Seek medical
attention if irritation persists. If taken internally, drink water and
induce vomiting. Seek medical attention immediately.
If you use a brake fluid that is not DOT 3, you will cause
permanent damage to your brakes.
Do not let the reservoir for the master cylinder run dry. This
may cause the brakes to fail.
MAX
Maintenance and care
240

Remove any exterior accessories, such as antennas, before entering a car
wash. If you have wax applied to the vehicle at a commercial car wash, it
is recommended that you clean the wiper blades and windshield as
described inCleaning the wiper blades and windshield.
After washing, apply the brakes several times to dry them.
Underbody
Flush the complete underside of vehicle frequently. Keep body drain
holes unplugged. Inspect for road damage.
Waxing your vehicle
Waxing your vehicle on a regular basis will reduce minor scratches and
paint damage.
Wax when water stops beading on the surface. This could be every three
or four months, depending on operating conditions.
Use only carnauba or synthetic-based waxes. Use a cleaning fluid with a
clean cloth to remove any bugs before waxing your vehicle. Use tar
remover to remove any tar spots.
Avoid getting wax on the windshield, or on any surfaces which appear
coarse or bumpy. If you have wax applied at a commercial car wash, it is
recommended that you clean the wiper blades and windshield as
described inCleaning the wiper blades and windshield.
Repairing paint chips
Minor scratches or paint damage from road debris may be repaired with
the Ultra Touch Prep and Finishing Kit (#F7AZ-19K507±BA), Lacquer
Touch-up Paint (#ALBZ-19500±XXXXA), or Exterior Acrylic Spray
Lacquer (#ALAZ-19500±XXXXA) from the Ford Car Care Chemicals line.
Please note that the part numbers (shown as XXXX above) will vary with
your vehicle's specific coloring. Observe the application instructions on
the products.
Remove particles such as bird droppings, tree sap, insect remains, tar
spots, road salt and industrial fallout immediately.
Cleaning the engine
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
Maintenance and care
278

MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine 4.6L V8 engine
Air filter element FA-1695 FA-1695
Fuel filter FG-986B FG-986B
Battery BXT-65-650 BXT-65-650
Oil filter FL-820S FL-820S
PCV valve EV-243 F6ZE-6C324-CA
Spark plugs* AGSF-22PP ** AWSF-32P
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
** If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. If a spark plug needs to be replaced, use only spark plugs
with the service number suffix letter as shown on the engine decal.
REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Brake fluid and
Clutch fluid (if
equipped)High Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)Motorcraft SAE
5W-30 Super
Premium Motor Oil4.0L 4.7L
(5.0 quarts)
Motorcraft SAE
5W-20 Super
Premium Motor Oil4.6L 5.7L
(6.0 quarts)
Fuel tank N/A All 85.2L
(22.5 gallons)
Power steering
fluidMotorcraft
MERCONtAT FAll Fill between
the MIN and
MAX lines on
reservoir
Transmission
fluid
1Motorcraft
MERCONtAT F5-speed manual 2.4L
(5.1 pints)2
Motorcraft
MERCONtVATFAutomatic
transmissions
only.12.0L
(12.7 quarts)3
Capacities and specifications
283

4Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
5All rear axles are filled with Motorcraft SAE 75W-140 High Performance
Synthetic Rear Axle Lubricant, part number F1TZ-19780±B or equivalent
meeting Ford Specification WSL-M2C192±A.
6Limited Slip differentials must add 118ml (4 oz) of Additive Friction
Modifier C8AZ-19B546±A or equivalent meeting Ford Specification
EST-M2C118±A to the rear axle whenever the axle has been serviced.
LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat
tracksMulti-Purpose
Grease or
Multi-Purpose
Grease SprayD0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Hydraulic brake
fluidHigh
Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-ABESA-M6C25-A,
DOT 3
Driveshaft, slip
spline, universal
jointsPremium Long
Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Engine coolant
1Motorcraft
Premium Engine
Coolant
(green-colored
or
yellow-colored)VC-4-A (in
Canada CXC-10)ESE-M97B44-A
or
WSS-M97B51-A
Capacities and specifications
285

A
Air bag supplemental
restraint system ................155, 159
and child safety seats ............157
description ......................155, 159
disposal ....................................162
driver air bag ..................157, 160
indicator light ...........10, 159, 161
operation .........................157, 160
passenger air bag ...........157, 160
side air bag ..............................159
Air cleaner filter .......................283
Air conditioning ..........................33
automatic temperature
control system ..........................37
auxiliary heater and air
conditioner ................................46
rear seat controls .....................47
Ambulance packages ....................3
Antifreeze
(see Engine coolant) ................241
Anti-lock brake system
(see Brakes) ......................176±177
Anti-theft system ......................125
arming the system ..................125
disarming a
triggered system .....................126
warning light .............................11
Audio system (see Radio) ...51, 74
Automatic transmission
driving an automatic
overdrive .................................182
fluid, adding ............................248
fluid, checking ........................248
fluid, refill capacities ..............283
fluid, specification ..................287
Auxiliary power point ...............112Axle
lubricant specifications ..285, 287
refill capacities ........................283
traction lok ..............................194
B
Battery .......................................251
acid, treating emergencies .....251
charging system
warning light .............................11
jumping a disabled battery ....222
maintenance-free ....................251
replacement, specifications ...283
servicing ..................................251
voltage gauge ............................16
Belt minder ...............................151
Brakes ........................................176
anti-lock ...........................176±177
anti-lock brake system
(ABS) warning light .........11, 177
brake warning light ..................10
fluid, checking and adding ....240
fluid, refill capacities ..............283
fluid, specifications .........285, 287
lubricant specifications ..285, 287
parking ....................................177
pedals (see Power
adjustable foot pedals) ............30
shift interlock ..........................180
Break-in period .............................3
C
Capacities for refilling fluids ....283
Cargo cover ...............................115
Certification Label ....................289
Child safety restraints ..............162
child safety belts ....................162
Index
304