2002 DODGE TOWN AND COUNTRY Service Manual

Page 1761 of 2399

DODGE TOWN AND COUNTRY 2002  Service Manual (42) Install tapered snap ring (with tapered side
up) as shown in (Fig. 129) (Fig. 130).
(43) Set up dial indicator as shown in (Fig. 131) to
measure low/reverse clutch clearance. Press down on
clutch

Page 1762 of 2399

DODGE TOWN AND COUNTRY 2002  Service Manual (45) Orient 2/4 clutch return spring to retainer as
shown in (Fig. 134), and install to transaxle (Fig.
135).(46) Using tool 5058, compress 2/4 clutch return
spring just enough to install snap ring (F

Page 1763 of 2399

DODGE TOWN AND COUNTRY 2002  Service Manual (47) Install snap ring.
(48) Set up dial indicator as shown in (Fig. 137)
and measure 2/4 clutch clearance. Press down on
clutch pack with finger and zero dial indicator.2/4
clutch pack clearance is 0

Page 1764 of 2399

DODGE TOWN AND COUNTRY 2002  Service Manual (50) Install front carrier/rear annulus assembly
and #6 needle bearing (Fig. 140).
(51) Install front sun gear assembly and #4 thrust
washer (Fig. 141).(52)DETERMINING #4 THRUST PLATE
THICKNESS / INPU

Page 1765 of 2399

DODGE TOWN AND COUNTRY 2002  Service Manual (c) Remove oil pump o-ring (Fig. 144).Be sure
to reinstall oil pump o-ring after selecting the
proper #4 thrust plate.
(d) Set up input shaft for measurement with
Indicator Set C3339 and End Play Set

Page 1766 of 2399

DODGE TOWN AND COUNTRY 2002  Service Manual (54) Install #1 caged needle bearing (Fig. 147).
CAUTION: The cooler bypass valve must be
replaced if transaxle failure has occurred. Do not
attempt to reuse or clean old valve.
(55) Install cooler by

Page 1767 of 2399

DODGE TOWN AND COUNTRY 2002  Service Manual (58) Install oil pump-to-case bolts and torque to 27
N´m (20 ft. lbs.) (Fig. 151).
(59) Install low/reverse accumulator (Fig. 152).(60) Install low/reverse accumulator plug (Fig.
153).
(61) Install l

Page 1768 of 2399

DODGE TOWN AND COUNTRY 2002  Service Manual NOTE: Depending on engine application, some
accumulators will have two springs, and others will
have one spring. The springs are color-coded for
application and year.
(62) Install underdrive and overd