2002 DODGE RAM headlamp

INSTALLATION
(1) If removed, install headlamp bulb(s).
(2) Connect headlamp bulb wire connector(s).
(3) Position headlamp in radiator closure panel.
(4) From behind front bumper, install the screws
attaching bottom of headlamp module to radiator clo-
sure panel.
(5) From behind the bumper, tighten the bumper
mounting nuts.
(6) Install the screws attaching top of headlamp
module to radiator closure panel.
(7) Install park and turn signal lamp.
(8) Install push-in fastener attaching seal to radi-
ator closure panel.
(9) Connect the battery negative cable.
ADJUSTMENTS
LAMP ALIGNMENT SCREEN PREPARATION
(1) Position vehicle on a level surface perpendicu-
lar to a flat wall 7.62 meters (25 ft) away from front
of headlamp lens (Fig. 20).(2) If necessary, tape a line on the floor 7.62
meters (25 ft) away from and parallel to the wall.
(3) Up 1.27 meters (5 feet) from the floor, tape a
line on the wall at the centerline of the vehicle. Sight
along the centerline of the vehicle (from rear of vehi-
cle forward) to verify accuracy of the line placement.
(4) Rock vehicle side-to-side three times to allow
suspension to stabilize.
(5) Jounce front suspension three times by pushing
downward on front bumper and releasing.
(6) Measure the distance from the center of head-
lamp lens to the floor. Transfer measurement to the
alignment screen (with tape). Use this line for
up/down adjustment reference.
(7) Measure distance from the centerline of the
vehicle to the center of each headlamp being aligned.
Transfer measurements to screen (with tape) to each
side of vehicle centerline. Use these lines for left/
right adjustment reference.
Fig. 20 Lamp Alignment ScreenÐTypical
1 - CENTER OF VEHICLE
2 - CENTER OF HEADLAMP3 - 7.62 METERS (25 FT.)
4 - FRONT OF HEADLAMP
BR/BELAMPS/LIGHTING - EXTERIOR 8L - 21
HEADLAMP UNIT (Continued)

VEHICLE PREPARATION FOR HEADLAMP
ALIGNMENT
(1) Verify headlamp dimmer switch and high beam
indicator operation.
(2) Verify headlamps are set for low beam opera-
tion.
(3) Correct defective components that could hinder
proper headlamp alignment.
(4) Verify proper tire inflation.
(5) Clean headlamp lenses.
(6) Verify that luggage area is not heavily loaded.
(7) Fuel tank should be FULL. Add 2.94 kg (6.5
lbs.) of weight over the fuel tank for each estimated
gallon of missing fuel.
HEADLAMP ADJUSTMENT
Headlamps can be aligned using the screen method
provided or alignment tool C-4466±A or equivalent
can be used. refer to the instructions provided with
the tool for proper procedures.
A properly aimed low beam headlamp will project
top edge of high intensity pattern on screen from 50
mm (2 in.) above to 50 mm (2 in.) below headlamp
centerline. The side-to-side outboard edge of high
intensity pattern should be from 50 mm (2 in.) left to
50 mm (2 in.) right of headlamp centerline. (Fig. 20)
The preferred headlamp alignment is 1º down
for the up/down adjustment and 0 for the left/
right adjustment.The high beam pattern should be
correct when the low beams are aligned properly.
To adjust headlamp aim, rotate alignment screws
(Fig. 21) to achieve the specified high intensity pat-
tern.
LICENSE PLATE LAMP
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove license plate lamp lens.
(3) Pull bulb from license plate lamp.
INSTALLATION
(1) Install bulb in license plate lamp.
(2) Install license plate lamp lens.
(3) Connect the battery negative cable.
LICENSE PLATE LAMP UNIT
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove screws attaching license plate panel to
cargo box.
(3) Disengage license plate lamp wire connector
from body wire harness (Fig. 22).
(4) Separate license plate lamp from vehicle.
INSTALLATION
(1) Position license plate lamp in vehicle.
Fig. 21 Aero Headlamp Alignment
1 - LEFT AND RIGHT ADJUSTMENT SCREW
2 - UP AND DOWN ADJUSTMENT SCREW
Fig. 22 License Plate Lamp Panel
1 - LIGHTING HARNESS
2 - BUMPER
3 - LICENSE PLATE LAMP
4 - SCREW
5 - LAMP PANEL
8L - 22 LAMPS/LIGHTING - EXTERIORBR/BE
HEADLAMP UNIT (Continued)

²Continuous Wipe Modes- The control knob of
the multi-function switch provides two continuous
wipe switch positions, low speed or high speed.
²Hazard Warning Control- The internal cir-
cuitry and hardware of the multi-function switch pro-
vide detent switching for activation and deactivation
of the hazard warning system.
²Headlamp Beam Selection- The internal cir-
cuitry and hardware of the multi-function switch pro-
vide detent switching for selection of the headlamp
high or low beams.
²Headlamp Optical Horn- The internal cir-
cuitry and hardware of the multi-function switch
includes momentary switching of the headlamp high
beam circuits to provide an optical horn feature
(sometimes referred to as flash-to-pass), which allows
the vehicle operator to momentarily flash the head-
lamp high beams as an optical signalling device.
²Intermittent Wipe Mode- The control knob of
the multi-function switch provides an intermittent
wipe mode with multiple delay interval positions.
²Turn Signal Control- The internal circuitry
and hardware of the multi-function switch provide
both momentary non-detent switching and detent
switching with automatic cancellation for both the
left and right turn signals.
²Washer Mode- A button on the end of the con-
trol stalk of the multi-function switch provides
washer system operation when the button is
depressed towards the steering column.
The multi-function switch cannot be adjusted or
repaired. If any function of the switch is faulty, or if
the switch is damaged, the entire switch unit must
be replaced.
OPERATION
The multi-function switch uses conventionally
switched outputs and a variable resistor to control
the many functions and features it provides using
hard wired circuitry. The switch is grounded at all
times through a single wire take out with an eyelet
terminal connector of the instrument panel wire har-
ness that is secured by a nut to a ground stud
located on the instrument panel armature, just above
and to the left of the glove box opening. When the
ignition switch is in the Accessory or On positions,
battery current from a fuse in the Junction Block
(JB) is provided through a fused ignition switch out-
put (run-acc) circuit. Following are descriptions of
how the multi-function switch operates to control the
many functions and features it provides:²Continuous Wipe Modes- When the control
knob of the multi-function switch is rotated to the
High or Low positions, the circuitry within the
switch provides a battery current output directly to
the high or low speed brush of the wiper motor.
When the control knob is in the Off position, the cir-
cuitry within the switch connects the output of the
wiper motor park switch to the low speed brush of
the wiper motor.
²Hazard Warning Control- The hazard warn-
ing push button is pushed down to unlatch the
switch and activate the hazard warning system, and
pushed down again to latch the switch and turn the
system off. When the hazard warning switch is
latched (hazard warning off), the push button will be
in a lowered position on the top of the steering col-
umn shroud; and, when the hazard warning switch is
unlatched (hazard warning on), the push button will
be in a raised position. The multi-function switch
hazard warning circuitry simultaneously provides a
signal to the hazard warning sense of the combina-
tion flasher to activate or deactivate the flasher out-
put, and directs the output of the flasher to the
hazard warning lamps.
²Headlamp Beam Selection- The multi-func-
tion switch control stalk is pulled towards the steer-
ing wheel past a detent, then released to actuate the
headlamp beam selection switch. Each time the con-
trol stalk is actuated in this manner, the opposite
headlamp mode from what is currently selected will
be activated. The internal circuitry of the headlamp
beam selection switch directs the output of the head-
lamp switch through hard wired circuitry to activate
the selected headlamp beam.
²Headlamp Optical Horn- The left multi-func-
tion switch control stalk is pulled towards the steer-
ing wheel to just before a detent, to momentarily
activate the headlamp high beams. The high beams
will remain illuminated until the control stalk is
released. The internal circuitry of the headlamp
beam selection switch provides a momentary ground
path to the headlamp high beams.
²Intermittent Wipe Mode- When the multi-
function switch control knob is rotated to the Delay
position, the circuitry within the switch connects the
output of the wiper motor relay to the low speed
brush of the wiper motor and provides a battery cur-
rent signal to the Central Timer Module (CTM). If
the Delay mode is selected, the control knob can then
be rotated to multiple minor detent positions, which
actuates a variable resistor within the switch and
provides a hard wired output to the CTM that sig-
nals the desired delay interval for the intermittent
wiper feature.
8L - 24 LAMPS/LIGHTING - EXTERIORBR/BE
MULTI-FUNCTION SWITCH (Continued)

MULTI-FUNCTION SWITCH TESTS
SWITCH POSITIONS
CONTINUITY BETWEEN
TURN SIGNAL HAZARD WARNING
Neutral Off Pins 12, 14, & 15
Left Off Pins 15, 16, & 17
Left Off Pins 12 & 14
Left Off *Pins 22 & 23
Right Off Pins 11, 12, & 17
Right Off Pins 14 & 15
Right Off *Pins 23 & 24
Neutral On Pins 11, 12, 13, 15, & 16
* with optional corner lamps
WIPER & WASHER SWITCH POSITIONS CONTINUITY BETWEEN
Off Pins6&7
**Delay Pins 1, 2, & 4, Pins8&9
Low Pins4&6
High Pins4&5
Wash Pins3&4
**Resistance between Pins1&2atMaximum delay position is between 270 and 330 kilohms, and at Minimum
delay position is zero ohms.
HEADLAMP BEAM SELECTION SWITCH POSITIONS CONTINUITY BETWEEN
Low Beams Pins 18 & 19
High Beams Pins 19 & 20
Flash Pins 19, 20, & 21
Fig. 25 Multi-Function Switch Tests
8L - 26 LAMPS/LIGHTING - EXTERIORBR/BE
MULTI-FUNCTION SWITCH (Continued)

INSTALLATION
(1) Position retainer on rear fender.
(2) Install screws attaching lamp retainer to rear
fender.
(3) Engage lamp bulb socket to lamp.
(4) Position and press ID lamp in retainer.
(5) Connect the battery negative cable.
PARK/TURN SIGNAL LAMP
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove park and turn signal lamp.
(3) Rotate bulb socket 1/4 turn counterclockwise
and pull turn signal lamp socket from back of lamp.
(4) Pull park and turn signal lamp bulb from
socket.
INSTALLATION
(1) Install park and turn signal lamp bulb in
socket.
(2) Install park and turn signal lamp socket into
back of lamp.
(3) Install park/turn signal lamp.
(4) Connect the battery negative cable.
PARK/TURN SIGNAL LAMP
UNIT
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove screw attaching the park lamp to
headlamp module.
(3) Grasp lamp and pull forward to disengage clip
attaching park/turn lamp to headlamp module.
(4) Separate park lamp headlamp module.
(5) Rotate park/turn signal socket 1/4 turn
counter-clockwise and remove from back of lamp.
(6) Remove side marker socket from back of lamp.
(7) Separate park/turn signal lamp from vehicle.
INSTALLATION
(1) Install side marker socket from back of lamp.
(2) Install park/turn signal socket in back of lamp.
(3) Install park/turn signal lamp in vehicle.
(4) Install screw attaching the park lamp to head-
lamp module.
(5) Connect the battery negative cable.
TAIL LAMP
DESCRIPTION
There are two types of tail lamp modules used on
the Ram Truck. One type is integrated into the
pick-up bed, The other is a bracket mounted module
used on the Ram Truck Cab and Chassis. The Cab
and Chassis module is made up of a housing, lens,
and two bulbs. This type of module has license plate
illumination built into the lens. The integrated pick
up module contains a housing, lens, and two bulbs. A
dual filament bulb is used for tail, stop, and turn sig-
nal operations. A separate bulb is used for back-up
illumination.
OPERATION
Tail lamp functions are controlled by the headlamp
switch. Turn signal operations are controlled by the
multifunction switch. Stop lamp functions are con-
trolled by the stoplamp switch. The back-up lamps
are controlled by the back-up lamp switch on the
transmission.
REMOVAL
CHASSIS CAB
(1) Disconnect and isolate the battery negative
cable.
(2) Remove screws holding tail lamp lens to lamp
body.
Fig. 28 Side Identification Lamps
1 - FENDER
2 - U-NUT
3 - IDENTIFICATION LAMP
4 - RETAINER
5 - U-NUT
BR/BELAMPS/LIGHTING - EXTERIOR 8L - 29
OUTBOARD IDENTIFICATION LAMP (Continued)

LAMPS/LIGHTING - INTERIOR
TABLE OF CONTENTS
page page
LAMPS/LIGHTING - INTERIOR
SPECIFICATIONS
INTERIOR LAMPS.....................33
DOME LAMP
REMOVAL.............................34
INSTALLATION.........................34
DOOR AJAR SWITCH
DESCRIPTION.........................34
DIAGNOSIS AND TESTING - DOOR AJAR
SWITCH............................34
REMOVAL.............................35
INSTALLATION.........................35GLOVE BOX LAMP AND SWITCH
REMOVAL.............................35
INSTALLATION.........................36
READING LAMP
DESCRIPTION.........................36
OPERATION...........................36
REMOVAL.............................36
INSTALLATION.........................37
VANITY LAMP
REMOVAL.............................37
INSTALLATION.........................37
LAMPS/LIGHTING - INTERIOR
SPECIFICATIONS
INTERIOR LAMPS
LAMP BULB
A/C HEATER CONTROL 158
ASH RECEIVER 161
CIGAR LIGHTER 161
HEADLAMP SWITCH 158
HEATER CONTROL 158
INSTRUMENT CLUSTER PC194
RADIO ASC
AIRBAG HIGH LINE PC194
AIRBAG LOW LINE PC74
ANTI-LOCK BRAKE PC74
BATTERY VOLTAGE PC194
BRAKE WARNING PC194LAMP BULB
CHECK ENGINE PC74
ENGINE OIL PRESSURE PC74
FOUR WHEEL DRIVE PC194
HIGH BEAM PC194
LOW FUEL PC194
LOW WASHER FLUID PC74
MAINTENANCE
REQUIREDPC74
MESSAGE CENTER PC194
SEAT BELT PC74
TURN SIGNAL PC194
UPSHIFT PC74
DOME 1004
GLOVE COMPARTMENT 1891
VANITY MIRROR LAMP P/N 6501966
BR/BELAMPS/LIGHTING - INTERIOR 8L - 33

DOME LAMP
REMOVAL
(1) Using a small flat blade, pry the left side (driv-
er's side) of the dome lamp lens downward from
dome lamp.
(2) Allow the lens to hang down (Fig. 1) , this will
disengage the right side of the lamp (passenger's
side) from the headliner.
(3) Pull the right side of the lamp down and slide
the lamp to the right (Fig. 2) .
(4) Separate the lamp from the headliner.
(5) Disengage dome lamp wire connector from body
wire harness.
(6) Separate dome lamp from vehicle.
INSTALLATION
(1) Position dome lamp at headliner.
(2) Connect dome lamp wire connector to body
wire harness.
(3) Position the left side of the lamp in the head-
liner opening and slide lamp to the left.
(4) Push the right side of the lamp in the head-
liner opening and push the lamp lens up into the
lamp to secure.
DOOR AJAR SWITCH
DESCRIPTION
The door ajar switches are mounted to the door
hinge pillars. The switches close a path to ground for
the Central Timer Module (CTM) when a door is
opened, and open the ground path when a door is
closed.
The door ajar switches cannot be repaired and, if
faulty or damaged, they must be replaced.
DIAGNOSIS AND TESTING - DOOR AJAR
SWITCH
For circuit descriptions and diagrams, refer to the
appropriate wiring information. The wiring informa-
tion includes wiring diagrams, proper wire and con-
nector repair procedures, details of wire harness
routing and retention, connector pin-out information
and location views for the various wire harness con-
nectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO ELECTRICAL, RESTRAINTS
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Rotate the headlamp switch knob counterclock-
wise to ensure that the dome lamps are not switched
off. Open the driver door and note whether the inte-
rior lamps light. They should light. If OK, (Refer to 8
- ELECTRICAL/LAMPS/LIGHTING - EXTERIOR/
HEADLAMP SWITCH - DIAGNOSIS AND TEST-
ING). If not OK, go to Step 2.
(2) Disconnect and isolate the battery negative
cable. Unplug the driver door ajar switch from its
wire harness connector. Check for continuity between
the ground circuit cavity of the driver door ajar
switch wire harness connector and a good ground.
There should be continuity. If OK, go to Step 3. If not
OK, repair the circuit to ground as required.
Fig. 1 Dome Lamp Lens
1 - HEADLINER
2 - CONNECTOR
3 - DOME LAMP
4 - LENS
5 - BULB
Fig. 2 Dome Lamp
1 - SLIDE LAMP
8L - 34 LAMPS/LIGHTING - INTERIORBR/BE

(3) Check for continuity between the door ajar
switch ground circuit terminal and each of the other
two terminals of the driver door ajar switch. There
should be continuity with the switch plunger
released, and no continuity with the switch plunger
depressed. If OK, go to Step 4. If not OK, replace the
faulty switch.
(4) Remove the Central Timer Module (CTM) from
its mounting bracket to access the CTM wire harness
connectors (Refer to 8 - ELECTRICAL/ELECTRONIC
CONTROL MODULES/BODY CONTROL/CENTRAL
TIMER MODUL - REMOVAL). Unplug the 14-way
CTM wire harness connector. Check for continuity
between the driver door switch sense circuit cavity of
the 14-way CTM wire harness connector and a good
ground. There should be no continuity. If OK, go to
Step 5. If not OK, repair the short circuit as
required.
(5) Check for continuity between the driver door
switch sense circuit cavities of the 14-way CTM wire
harness connector and the driver door ajar switch
wire harness connector. There should be continuity. If
OK, (Refer to 8 - ELECTRICAL/LAMPS/LIGHTING -
EXTERIOR/HEADLAMP SWITCH - DIAGNOSIS
AND TESTING) If not OK, repair the open circuit as
required.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Grasp the body of the door ajar switch with a
pair of pliers and move the switch gently back-and-
forth while pulling it out of the door hinge pillar
mounting hole.
(3) Pull the door ajar switch out from the pillar far
enough to access the wire harness connector (Fig. 3).
(4) Unplug the door ajar switch from the wire har-
ness connector.
INSTALLATION
(1) Install the door ajar switch to the wire harness
connector.
(2) Push the door ajar switch into the pillar.
(3) Connect the battery negative cable.
GLOVE BOX LAMP AND
SWITCH
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the glove box from the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
GLOVE BOX - REMOVAL) for the procedures.(3) Reach through the glove box opening and
behind the glove box lamp and switch mounting
bracket to access the instrument panel wire harness
connector on the glove box lamp and switch (Fig. 4).
(4) Disconnect the instrument panel wire harness
connector from the connector receptacle on the back
of the glove box lamp and switch unit.
Fig. 3 Door Ajar Switch Remove/Install
1 - DOOR HINGE PILLAR
2 - DOOR AJAR SWITCH
3 - CONNECTOR
Fig. 4 Glove Box Lamp and Switch Remove/Install
1 - RETAINER
2 - WIRE HARNESS CONNECTOR
3 - GLOVE BOX LAMP AND SWITCH
4 - MOUNTING BRACKET
BR/BELAMPS/LIGHTING - INTERIOR 8L - 35
DOOR AJAR SWITCH (Continued)