2002 DODGE RAM check engine

(2) Install LDP filter to mounting bracket. Tighten
bolt to 7 N´m (65 in. lbs.) torque.
(3) Carefully install vapor/vacuum lines to LDP,
and install hose to LDP filter.The vapor/vacuum
lines and hoses must be firmly connected.
Check the vapor/vacuum lines at the LDP, LDP
filter and EVAP canister purge solenoid for
damage or leaks. If a leak is present, a Diagnos-
tic Trouble Code (DTC) may be set.
(4) Connect electrical connector to LDP.
PCV VALVE
DESCRIPTION - V-8 ENGINES
All 5.9L V-8 gas powered engines are equipped
with a closed crankcase ventilation system and a pos-
itive crankcase ventilation (PCV) valve. The 8.0L
V-10 engine is not equipped with a PCV valve. Refer
to Crankcase Ventilation SystemÐ8.0L V-10 Engine
for information.
This system consists of a PCV valve mounted on
the cylinder head (valve) cover with a hose extending
from the valve to the intake manifold (Fig. 3).
Another hose connects the opposite cylinder head
(valve) cover to the air cleaner housing to provide a
source of clean air for the system. A separate crank-
case breather/filter is not used.
OPERATION - V-8 ENGINES
The PCV system operates by engine intake mani-
fold vacuum (Fig. 4). Filtered air is routed into the
crankcase through the air cleaner hose. The metered
air, along with crankcase vapors, are drawn through
the PCV valve and into a passage in the intake man-
ifold. The PCV system manages crankcase pressure
and meters blow by gases to the intake system,
reducing engine sludge formation.
The PCV valve contains a spring loaded plunger.
This plunger meters the amount of crankcase vapors
routed into the combustion chamber based on intake
manifold vacuum.
When the engine is not operating or during an
engine pop-back, the spring forces the plunger back
against the seat (Fig. 5). This will prevent vapors
from flowing through the valve.
Fig. 3 Typical PCV Valve/Hose (Non±California
Shown)
1 - P C V VA LV E
2 - PCV VALVE HOSE CONNECTIONS
Fig. 4 Typical Closed Crankcase Ventilation System
1 - THROTTLE BODY
2 - AIR CLEANER
3 - AIR INTAKE
4 - P C V VA LV E
5 - COMBUSTION CHAMBER
6 - BLOW-BY GASES
7 - CRANKCASE BREATHER/FILTER
Fig. 5 Engine Off or Engine Pop-BackÐNo Vapor
Flow
BR/BEEVAPORATIVE EMISSIONS 25 - 35
LEAK DETECTION PUMP (Continued)

During periods of high manifold vacuum, such as
idle or cruising speeds, vacuum is sufficient to com-
pletely compress spring. It will then pull the plunger
to the top of the valve (Fig. 6). In this position there
is minimal vapor flow through the valve.
During periods of moderate manifold vacuum, the
plunger is only pulled part way back from inlet. This
results in maximum vapor flow through the valve
(Fig. 7).
DIAGNOSIS AND TESTING - PCV VALVE - 5.9L
(1) With engine idling, remove the PCV valve from
cylinder head (valve) cover. If the valve is not
plugged, a hissing noise will be heard as air passes
through the valve. Also, a strong vacuum should be
felt at the valve inlet (Fig. 8).
(2) Return the PCV valve into the valve cover.
Remove the fitting and air hose at the opposite valve
cover. Loosely hold a piece of stiff paper, such as a
parts tag, over the opening (rubber grommet) at the
valve cover (Fig. 9).
(3) The paper should be drawn against the opening
in the valve cover with noticeable force. This will be
after allowing approximately one minute for crank-
case pressure to reduce.
Fig. 6 High Intake Manifold VacuumÐMinimal Vapor
Flow
Fig. 7 Moderate Intake Manifold VacuumÐMaximum
Vapor Flow
Fig. 8 Vacuum Check at PCV
1 - PCV VALVE GROMMET
2 - PCV HOSE
3 - P C V VA LV E
4 - VACUUM MUST BE FELT AGAINST FINGER
5 - ENGINE VALVE COVER
Fig. 9 Vacuum Check at Valve Cover Opening
1 - STIFF PAPER PLACED OVER RUBBER GROMMET
2 - RUBBER GROMMET
3 - VALVE COVER
4 - FITTING REMOVED FROM VALVE COVER
5 - AIR TUBE
25 - 36 EVAPORATIVE EMISSIONSBR/BE
PCV VALVE (Continued)

(4) Turn engine off and remove PCV valve from
valve cover. The valve should rattle when shaken
(Fig. 10).
(5) Replace the PCV valve and retest the system if
it does not operate as described in the preceding
tests.Do not attempt to clean the old PCV valve.
(6) If the paper is not held against the opening in
valve cover after new valve is installed, the PCV
valve hose may be restricted and must be replaced.
The passage in the intake manifold must also be
checked and cleaned.
(7) To clean the intake manifold fitting, turn a 1/4
inch drill (by hand) through the fitting to dislodge
any solid particles. Blow out the fitting with shop air.
If necessary, use a smaller drill to avoid removing
any metal from the fitting.
VACUUM LINES
DESCRIPTION
A vacuum schematic for emission related items can
be found on the VECI label. Refer to Vehicle Emis-
sion Control Information (VECI) Label for label loca-
tion.
VAPOR CANISTER
DESCRIPTION
Two, maintenance free, EVAP canisters are used
with all 5.9L/8.0L gasoline powered engines. Both
canisters are mounted to a bracket located below
rear of vehicle cab on outside of right frame rail (Fig.
11).
OPERATION
Two, maintenance free, EVAP canisters are used
with all 5.9L/8.0L gasoline powered engines.The
EVAP canisters are filled with granules of an acti-
vated carbon mixture. Fuel vapors entering the
EVAP canisters are absorbed by the charcoal gran-
ules.
Fuel tank pressure vents into the EVAP canisters.
Fuel vapors are temporarily held in the canisters
until they can be drawn into the intake manifold.
The duty cycle EVAP canister purge solenoid allows
the EVAP canisters to be purged at predetermined
times and at certain engine operating conditions.
Fig. 10 Shake PCV
1 - PCV VALVE GROMMET
2 - P C V VA LV E
3 - PCV VALVE MUST RATTLE WHEN SHAKEN
Fig. 11 Location of EVAP Canisters
1 - MOUNTING NUTS
2 - FRAME RAIL (RIGHT)
3 - FRONT EVAP CANISTER
4 - REAR EVAP CANISTER
BR/BEEVAPORATIVE EMISSIONS 25 - 37
PCV VALVE (Continued)

CAB SIDE PANEL SPEAKER - REMOVAL,
REAR..............................8A-20
CABLE - ADJUSTMENTS,
TRANSMISSION THROTTLE
VALVE ......................21-210,21-382
CABLE - DESCRIPTION.................8P-4
CABLE - DESCRIPTION, ANTENNA BODY . . . 8A-4
CABLE - DESCRIPTION, BATTERY........8F-18
CABLE - DESCRIPTION, SPARK PLUG.....8I-20
CABLE - DESCRIPTION, THROTTLE
VALVE ......................21-209,21-381
CABLE - INSTALLATION, ANTENNA BODY . . 8A-6
CABLE - INSTALLATION, CHECK.........23-67
CABLE - INSTALLATION, FRONT
PARKING BRAKE......................5-30
CABLE - INSTALLATION, INSTRUMENT
PANEL ANTENNA......................8A-9
CABLE - INSTALLATION, LATCH RELEASE . 23-103
CABLE - INSTALLATION, REAR PARK
BRAKE..............................5-30
CABLE - INSTALLATION, RELEASE.......23-82
CABLE - INSTALLATION, SPARK PLUG....8I-21
CABLE - INSTALLATION, THROTTLE
CONTROL....................14-110,14-50
CABLE - OPERATION...................8P-4
CABLE - OPERATION, ANTENNA BODY.....8A-4
CABLE - OPERATION, BATTERY..........8F-18
CABLE - OPERATION, SPARK PLUG.......8I-20
CABLE - REMOVAL, ANTENNA BODY......8A-6
CABLE - REMOVAL, CHECK.............23-67
CABLE - REMOVAL, FRONT PARKING
BRAKE..............................5-29
CABLE - REMOVAL, INSTRUMENT PANEL
ANTENNA...........................8A-9
CABLE - REMOVAL, LATCH RELEASE....23-103
CABLE - REMOVAL, REAR PARK BRAKE . . . 5-29
CABLE - REMOVAL, RELEASE...........23-82
CABLE - REMOVAL, SPARK PLUG........8I-21
CABLE - REMOVAL, THROTTLE
CONTROL....................14-109,14-49
CABLE INSTALLATION, GASOLINE
ENGINE - NEGATIVE..................8F-22
CABLE INSTALLATION, GASOLINE
ENGINE - POSITIVE...................8F-22
CABLE ORDER, 8.0L V-10 ENGINE -
SPARK PLUG.........................8I-3
CABLE REMOVAL, GASOLINE ENGINE -
NEGATIVE..........................8F-22
CABLE REMOVAL, GASOLINE ENGINE -
POSITIVE...........................8F-21
CABLE RESISTANCE, SPECIFICATIONS -
SPARK PLUG.........................8I-3
CABLES - DIAGNOSIS AND TESTING,
BATTERY...........................8F-19
CABLES - DIAGNOSIS AND TESTING,
SPARK PLUG........................8I-20
CAB-TO-BED GROUND STRAP -
INSTALLATION.......................8A-14
CAB-TO-BED GROUND STRAP -
REMOVAL..........................8A-13
CALIBRATION - STANDARD PROCEDURE,
COMPASS...........................8M-4
CALIPERS - DESCRIPTION, DISC BRAKE . . . 5-10
CALIPERS - OPERATION, DISC BRAKE.....5-10
CAM - DESCRIPTION, TURN SIGNAL
CANCEL............................8L-31
CAM - OPERATION, TURN SIGNAL
CANCEL............................8L-31
CAM BORE REPAIR - STANDARD
PROCEDURE........................9-151
CAM/OVERDRIVE PISTON RETAINER -
ASSEMBLY, OVERRUNNING
CLUTCH.....................21-193,21-364
CAM/OVERDRIVE PISTON RETAINER -
CLEANING, OVERRUNNING
CLUTCH
.....................21-192,21-364
CAM/OVERDRIVE PISTON RETAINER -
DESCRIPTION, OVERRUNNING
CLUTCH
.....................21-192,21-363
CAM/OVERDRIVE PISTON RETAINER -
DISASSEMBLY, OVERRUNNING
CLUTCH
.....................21-192,21-364
CAM/OVERDRIVE PISTON RETAINER -
INSPECTION, OVERRUNNING
CLUTCH
.....................21-193,21-364
CAM/OVERDRIVE PISTON RETAINER -
OPERATION, OVERRUNNING
CLUTCH
.....................21-192,21-363CAMSHAFT - INSTALLATION....9-157,9-29,9-86
CAMSHAFT - REMOVAL.......9-152,9-28,9-85
CAMSHAFT BEARINGS - I
NSTALLATION...............9-157,9-28,9-86
CAMSHAFT BEARINGS -
REMOVAL..................9-152,9-27,9-85
CANCEL CAM - DESCRIPTION, TURN
SIGNAL............................8L-31
CANCEL CAM - OPERATION, TURN
SIGNAL............................8L-31
CANISTER - DESCRIPTION, VAPOR......25-37
CANISTER - INSTALLATION, CRANKCASE
BREATHER VAPOR...................9-126
CANISTER - INSTALLATION, VAPOR......25-38
CANISTER - OPERATION, VAPOR........25-37
CANISTER - REMOVAL, CRANKCASE
BREATHER VAPOR...................9-125
CANISTER - REMOVAL, VAPOR..........25-38
CAP - DESCRIPTION, FUEL FILLER.......25-34
CAP - DESCRIPTION, RADIATOR
PRESSURE..........................7-64
CAP - DIAGNOSIS AND TESTING,
DISTRIBUTOR.......................8I-14
CAP - DIAGNOSIS AND TESTING,
RADIATOR...........................7-65
CAP - OPERATION, FUEL FILLER........25-34
CAP - OPERATION, RADIATOR
PRESSURE..........................7-64
CAP - REMOVAL/INSTALLATION, FUEL
FILLER.............................25-34
CAPACITIES, SPECIFICATIONS - FLUID.......0-6
CAPACITY TEST - DIAGNOSIS AND
TESTING, FUEL PUMP..................14-9
CARDAN UNIVERSAL JOINTS -
ASSEMBLY, DOUBLE...................3-11
CARDAN UNIVERSAL JOINTS -
ASSEMBLY, SINGLE.....................3-9
CARDAN UNIVERSAL JOINTS -
DISASSEMBLY, DOUBLE................3-10
CARDAN UNIVERSAL JOINTS -
DISASSEMBLY, SINGLE..................3-8
CARDAN UNIVERSAL JOINTS -
INSTALLATION, SINGLE.................3-35
CARDAN UNIVERSAL JOINTS -
REMOVAL, SINGLE....................3-34
CARGO BOX - INSTALLATION...........23-97
CARGO BOX - REMOVAL...............23-97
CARGO DOOR - ADJUSTMENT..........23-78
CARPETS AND FLOOR MATS -
INSTALLATION......................23-123
CARPETS AND FLOOR MATS - REMOVAL . 23-123
CARTRIDGE FUSE - DESCRIPTION,
GENERATOR......................8W-97-4
CARTRIDGE FUSE - INSTALLATION,
GENERATOR......................8W-97-4
CARTRIDGE FUSE - OPERATION,
GENERATOR......................8W-97-4
CARTRIDGE FUSE - REMOVAL,
GENERATOR......................8W-97-4
CASE - DIAGNOSIS AND TESTING,
TRANSFER...................21-431,21-467
CASE - NV241 - DESCRIPTION,
TRANSFER
............................0-5
CASE - NV241HD - ASSEMBLY,
TRANSFER
.........................21-480
CASE - NV241HD - CLEANING,
TRANSFER
.........................21-476
CASE - NV241HD - DESCRIPTION,
TRANSFER
.........................21-465
CASE - NV241HD - DISASSEMBLY,
TRANSFER
.........................21-469
CASE - NV241HD - INSPECTION,
TRANSFER
.........................21-476
CASE - NV241HD - INSTALLATION,
TRANSFER
.........................21-494
CASE - NV241HD - OPERATION,
TRANSFER
.........................21-467
CASE - NV241HD - REMOVAL,
TRANSFER
.........................21-469
CASE - NV241LD - ASSEMBLY,
TRANSFER
.........................21-445
CASE - NV241LD - CLEANING,
TRANSFER
.........................21-441
CASE - NV241LD - DESCRIPTION,
TRANSFER
.........................21-430
CASE - NV241LD - DISASSEMBLY,
TRANSFER
.........................21-432CASE - NV241LD - INSPECTION,
TRANSFER.........................21-442
CASE - NV241LD - INSTALLATION,
TRANSFER.........................21-458
CASE - NV241LD - OPERATION,
TRANSFER.........................21-430
CASE - NV241LD - REMOVAL,
TRANSFER.........................21-432
CASE BEARINGS - INSTALLATION,
DIFFERENTIAL..........3-102,3-129,3-41,3-72
CASE BEARINGS - REMOVAL,
DIFFERENTIAL..........3-102,3-129,3-40,3-72
CASE, NV241HD - TRANSFER..........21-495
CASE, NV241LD - TRANSFER..........21-459
CASE SKID PLATE - INSTALLATION,
TRANSFER..........................13-11
CASE SKID PLATE - REMOVAL,
TRANSFER..........................13-11
CASE, SPECIFICATIONS -
TRANSFER...................21-458,21-495
CASTER CORRECTION MEASUREMENT -
STANDARD PROCEDURE.................2-3
CATALYTIC CONVERTER - 3.9L/5.2L/5.9L
- DESCRIPTION.......................11-5
CATALYTIC CONVERTER - 3.9L/5.2L/5.9L
- INSPECTION........................11-6
CATALYTIC CONVERTER - 3.9L/5.2L/5.9L
- INSTALLATION......................11-6
CATALYTIC CONVERTER - 3.9L/5.2L/5.9L
- OPERATION.........................11-5
CATALYTIC CONVERTER - 3.9L/5.2L/5.9L
- REMOVAL..........................11-5
CATALYTIC CONVERTER - 5.9L HD/8.0L -
DESCRIPTION........................11-6
CATALYTIC CONVERTER - 5.9L HD/8.0L -
INSPECTION.........................11-6
CATALYTIC CONVERTER - 5.9L HD/8.0L -
INSTALLATION........................11-7
CATALYTIC CONVERTER - 5.9L HD/8.0L -
OPERATION..........................11-6
CATALYTIC CONVERTER - 5.9L HD/8.0L -
REMOVAL...........................11-6
CAUSES OF BURNT FLUID - DIAGNOSIS
AND TESTING................21-157,21-327
CCD DATA BUS - DESCRIPTION..........8E-6
CCD DATA BUS - DIAGNOSIS AND
TESTING...........................8E-11
CCD DATA BUS - OPERATION............8E-7
CENTER - DESCRIPTION, POWER
DISTRIBUTION....................8W-97-8
CENTER - INSTALLATION, POWER
DISTRIBUTION...................8W-97-10
CENTER - OPERATION, POWER
DISTRIBUTION....................8W-97-8
CENTER - REMOVAL, POWER
DISTRIBUTION....................8W-97-8
CENTER BEARING - ADJUSTMENT.........3-8
CENTER BEARING - INSTALLATION........3-8
CENTER BEARING - REMOVAL............3-8
CENTER CONSOLE - INSTALLATION.....23-122
CENTER CONSOLE - REMOVAL.........23-122
CENTER CONSOLE LID - INSTALLATION . . 23-132
CENTER CONSOLE LID - REMOVAL.....23-131
CENTER HIGH MOUNTED STOP LAMP -
INSTALLATION........................8L-6
CENTER HIGH MOUNTED STOP LAMP -
REMOVAL...........................8L-6
CENTER HIGH MOUNTED STOP LAMP
UNIT - INSTALLATION..................8L-6
CENTER HIGH MOUNTED STOP LAMP
UNIT - REMOVAL.....................8L-6
CENTER SEAT ARMREST/CONSOLE -
INSTALLATION......................23-132
CENTER SEAT ARMREST/CONSOLE -
REMOVAL.........................23-132
CENTER SEAT ARMREST/LATCH COVER -
INSTALLATION......................23-132
CENTER SEAT ARMREST/LATCH COVER -
REMOVAL.........................23-132
CENTERING - STANDARD PROCEDURE,
CLOCKSPRING
......................8O-11
CENTRAL TIMER MODULE -
DESCRIPTION
........................8E-1
CENTRAL TIMER MODULE - DIAGNOSIS
AND TESTING
........................8E-4
CENTRAL TIMER MODULE -
INSTALLATION
........................8E-6
CENTRAL TIMER MODULE - OPERATION
. . . 8E-3
BR/BEINDEX 5
Description Group-Page Description Group-Page Description Group-Page

CENTRAL TIMER MODULE - REMOVAL....8E-5
CERTIFICATION LABEL - DESCRIPTION,
VEHICLE SAFETY...................Intro.-1
CHAIN COVER(S) - INSTALLATION,
TIMING BELT....................9-110,9-54
CHAIN COVER(S) - REMOVAL, TIMING
BELT ..........................9-110,9-53
CHAIN STRETCH - INSPECTION,
MEASURING TIMING..............9-111,9-54
CHANNEL - INSTALLATION, GLASS RUN . . 23-71
CHANNEL - REMOVAL, GLASS RUN......23-71
CHARGE - STANDARD PROCEDURE,
REFRIGERANT SYSTEM...............24-46
CHARGE AIR COOLER AND PLUMBING -
CLEANING..........................11-19
CHARGE AIR COOLER AND PLUMBING -
DESCRIPTION.......................11-18
CHARGE AIR COOLER AND PLUMBING -
INSPECTION........................11-19
CHARGE AIR COOLER AND PLUMBING -
INSTALLATION.......................11-20
CHARGE AIR COOLER AND PLUMBING -
OPERATION.........................11-18
CHARGE AIR COOLER AND PLUMBING -
REMOVAL..........................11-18
CHARGE AIR COOLER SYSTEM - LEAKS
- DIAGNOSIS AND TESTING............11-18
CHARGING - DESCRIPTION.............8F-25
CHARGING - OPERATION..............8F-25
CHARGING - STANDARD PROCEDURE,
BATTERY............................8F-8
CHARGING SYSTEM - DIAGNOSIS AND
TESTING...........................8F-25
CHART, SPECIFICATIONS - TORQUE....5-3,5-37
CHART, SPECIFICATIONS -
TORQUE.............19-21,19-41,19-43,19-9
CHART, SPECIFICATIONS -
TORQUE.....................2-15,2-26,2-8
CHART, SPECIFICATIONS - TORQUE......22-11
CHARTS - DIAGNOSIS AND TESTING,
DIAGNOSIS..................21-102,21-274
CHARTS - DIAGNOSIS AND TESTING,
SMOKE DIAGNOSIS...................9-118
CHASSIS ADAPTER BRACKET -
INSTALLATION, CAB..................13-10
CHASSIS ADAPTER BRACKET -
REMOVAL, CAB......................13-10
CHECK - INSTALLATION...............23-78
CHECK - REMOVAL...................23-78
CHECK - STANDARD PROCEDURE,
COOLANT LEVEL......................7-16
CHECK - STANDARD PROCEDURE, FLUID
LEVEL......................21-157,21-328
CHECK - STANDARD PROCEDURE, OIL
PUMP VOLUME...............21-166,21-336
CHECK CABLE - INSTALLATION.........23-67
CHECK CABLE - REMOVAL.............23-67
CHECK GAUGES INDICATOR -
DESCRIPTION.......................8J-17
CHECK GAUGES INDICATOR -
OPERATION.........................8J-17
CHECK VALVE - DESCRIPTION, FUEL
TANK ..............................14-21
CHECK VALVE - DESCRIPTION, ONE WAY . 25-31
CHECK VALVE - DESCRIPTION, VACUUM . . 24-28
CHECK VALVE - DIAGNOSIS AND
TESTING, ONE-WAY..................25-31
CHECK VALVE - INSTALLATION, FUEL
TANK ..............................14-23
CHECK VALVE - INSTALLATION, ONE
WAY...............................25-31
CHECK VALVE - INSTALLATION, VACUUM
. 24-29
CHECK VALVE - OPERATION, ONE WAY
. . . 25-31
CHECK VALVE - OPERATION, VACUUM
....24-28
CHECK VALVE - REMOVAL, FUEL TANK
. . . 14-22
CHECK VALVE - REMOVAL, ONE WAY
....25-31
CHECK VALVE - REMOVAL, VACUUM
.....24-29
CHECKS - DIAGNOSIS AND TESTING,
PRELIMINARY
.........................7-4
CHILD TETHER - INSTALLATION
..........8O-9
CHILD TETHER - REMOVAL
.............8O-9
CHIME WARNING SYSTEM -
DESCRIPTION
........................8B-1
CHIME WARNING SYSTEM - DIAGNOSIS
AND TESTING
........................8B-2
CHIME WARNING SYSTEM - OPERATION
. . . 8B-1
CHOKE RELAY - DESCRIPTION, RADIO
....8A-7CHOKE RELAY - DIAGNOSIS AND
TESTING, RADIO......................8A-8
CHOKE RELAY - INSTALLATION, RADIO....8A-9
CHOKE RELAY - OPERATION, RADIO......8A-8
CHOKE RELAY - REMOVAL, RADIO.......8A-8
CIGAR LIGHTER OUTLET - DESCRIPTION . 8W-97-2
CIGAR LIGHTER OUTLET - DIAGNOSIS
AND TESTING.....................8W-97-2
CIGAR LIGHTER OUTLET -
INSTALLATION....................8W-97-4
CIGAR LIGHTER OUTLET - OPERATION . 8W-97-2
CIGAR LIGHTER OUTLET - REMOVAL . . 8W-97-3
CIRCUIT ACTUATION TEST MODE -
DESCRIPTION........................25-2
CIRCUIT BREAKER - DESCRIPTION....8W-97-4
CIRCUIT BREAKER - DIAGNOSIS AND
TESTING.........................8W-97-4
CIRCUIT FUNCTIONS - DESCRIPTION . . 8W-01-4
CIRCUIT INFORMATION - DESCRIPTION . 8W-01-4
CIRCUIT SENSE - DESCRIPTION,
IGNITION...........................8E-17
CIRCUIT SENSE - OPERATION, IGNITION . . 8E-19
CIRCUITS - DIESEL - OPERATION,
NON-MONITORED....................25-24
CIRCUITS - GAS ENGINES - OPERATION,
NON-MONITORED....................25-24
CLAMPS - DESCRIPTION, HOSE...........7-4
CLAMPS - OPERATION, HOSE.............7-4
CLASSIFICATION OF LUBRICANTS -
STANDARD PROCEDURE..................0-1
CLEANER ELEMENT - INSTALLATION,
AIR ...............................9-130
CLEANER ELEMENT - REMOVAL, AIR.....9-129
CLEANING AND INSPECTION, OIL
COOLER & LINES....................9-179
CLEANING, BATTERY SYSTEM...........8F-5
CLEANING, CHARGE AIR COOLER AND
PLUMBING.........................11-19
CLEANING, CROSSHEADS..............9-134
CLEANING, CYLINDER HEAD.......9-134,9-77
CLEANING, CYLINDER HEAD
COVER(S)..................9-137,9-23,9-79
CLEANING, ENGINE BLOCK..........9-27,9-85
CLEANING, EXHAUST
MANIFOLD.................9-109,9-185,9-53
CLEANING, FRONT SERVO......21-164,21-334
CLEANING FUEL SYSTEM PARTS -
STANDARD PROCEDURES..............14-61
CLEANING, HYDRAULIC LIFTERS.....9-37,9-92
CLEANING, INTAKE MANIFOLD . 9-107,9-184,9-51
CLEANING, INTAKE/EXHAUST VALVES &
SEATS ..............................9-26
CLEANING, MANUAL - NV4500..........21-20
CLEANING, MANUAL - NV5600..........21-63
CLEANING, OIL PAN.........9-103,9-179,9-46
CLEANING, OIL PRESSURE RELIEF
VALVE .............................9-180
CLEANING, OIL PUMP............9-104,9-181
CLEANING, OIL PUMP..........21-168,21-338
CLEANING, OPERATION.................9-22
CLEANING, OVERDRIVE UNIT....21-179,21-353
CLEANING, OVERRUNNING CLUTCH
CAM/OVERDRIVE PISTON
RETAINER...................21-192,21-364
CLEANING, PISTON & CONNECTING
ROD.......................9-169,9-39,9-94
CLEANING, PUSHRODS................9-134
CLEANING, RADIATOR - 5.9L............7-59
CLEANING, RADIATOR - 5.9L DIESEL......7-64
CLEANING, RADIATOR - 8.0L............7-61
CLEANING, RADIATOR FAN - 5.9L
DIESEL.............................7-43
CLEANING, RADIATOR FAN - 5.9L/8.0L....7-42
CLEANING, REAR CLUTCH
......21-204,21-377
CLEANING, REAR SERVO
.......21-207,21-379
CLEANING, ROCKER ARM / ADJUSTER
ASSY
..............................9-146
CLEANING, SOLID LIFTERS/TAPPETS
.....9-164
CLEANING, SPARK PLUG
...............8I-20
CLEANING, TRANSFER CASE - NV241HD
. 21-476
CLEANING, TRANSFER CASE - NV241LD
. 21-441
CLEANING, TURBOCHARGER
...........11-16
CLEANING, VALVE BODY
........21-244,21-418
CLEANING, WATER PUMP - 5.9L
.........7-68
CLEANING, WATER PUMP - 5.9L DIESEL
. . . 7-72
CLEANING, WATER PUMP - 8.0L
.........7-71
CLEANING, WIPER & WASHER SYSTEM
. . . 8R-6CLEANING/REVERSE FLUSHING -
STANDARD PROCEDURE, COOLING
SYSTEM............................7-17
CLEARANCE - STANDARD PROCEDURE,
CONNECTING ROD BEARING AND
CRANKSHAFT JOURNAL...............9-158
CLEARANCE - STANDARD PROCEDURE,
MAIN BEARING......................9-159
CLEARANCE LAMP - INSTALLATION.......8L-7
CLEARANCE LAMP - REMOVAL..........8L-7
CLOCKSPRING - DESCRIPTION.........8O-10
CLOCKSPRING - INSTALLATION.........8O-13
CLOCKSPRING - OPERATION...........8O-10
CLOCKSPRING - REMOVAL............8O-12
CLOCKSPRING CENTERING - STANDARD
PROCEDURE........................8O-11
CLOSURE PANEL TRIM - INSTALLATION,
REAR.............................23-121
CLOSURE PANEL TRIM - REMOVAL,
REAR.............................23-120
CLUB/QUAD CAB - INSTALLATION.......8O-20
CLUB/QUAD CAB - REMOVAL...........8O-19
CLUSTER - ASSEMBLY, INSTRUMENT....8J-12
CLUSTER - DESCRIPTION, INSTRUMENT . . . 8J-2
CLUSTER - DIAGNOSIS AND TESTING,
INSTRUMENT........................8J-6
CLUSTER - DISASSEMBLY, INSTRUMENT . . 8J-10
CLUSTER - INSTALLATION, INSTRUMENT . 8J-13
CLUSTER - OPERATION, INSTRUMENT.....8J-3
CLUSTER - REMOVAL, INSTRUMENT......8J-10
CLUSTER BEZEL - INSTALLATION.......23-108
CLUSTER BEZEL - REMOVAL..........23-108
CLUTCH - 5.9L DIESEL - DESCRIPTION,
FAN DRIVE VISCOUS...................7-56
CLUTCH - 5.9L DIESEL - OPERATION,
FAN DRIVE VISCOUS...................7-56
CLUTCH - 5.9L/8.0L - DESCRIPTION,
FAN DRIVE VISCOUS...................7-55
CLUTCH - 5.9L/8.0L - OPERATION, FAN
DRIVE VISCOUS......................7-55
CLUTCH - ASSEMBLY, FRONT....21-162,21-333
CLUTCH - ASSEMBLY, REAR.....21-205,21-377
CLUTCH - CLEANING, REAR.....21-204,21-377
CLUTCH - DESCRIPTION.................6-1
CLUTCH - DESCRIPTION, A/C
COMPRESSOR.......................24-11
CLUTCH - DESCRIPTION, FRONT . 21-160,21-330
CLUTCH - DESCRIPTION, OVERDRIVE . . . 21-172,
21-343
CLUTCH - DESCRIPTION, REAR . . 21-203,21-375
CLUTCH - DIAGNOSIS AND TESTING
.......6-2
CLUTCH - DISASSEMBLY, FRONT
. 21-161,21-331
CLUTCH - DISASSEMBLY, REAR
. . 21-204,21-376
CLUTCH - INSPECTION, A/C
COMPRESSOR
.......................24-15
CLUTCH - INSPECTION, FRONT
. . 21-162,21-332
CLUTCH - INSPECTION, REAR
. . . 21-204,21-377
CLUTCH - INSTALLATION, A/C
COMPRESSOR
.......................24-15
CLUTCH - OPERATION
..................6-2
CLUTCH - OPERATION, A/C
COMPRESSOR
.......................24-13
CLUTCH - OPERATION, FRONT
. . . 21-160,21-330
CLUTCH - OPERATION, OVERDRIVE
....21-172,
21-343
CLUTCH - OPERATION, REAR
....21-203,21-375
CLUTCH - REMOVAL, A/C COMPRESSOR
. . 24-13
CLUTCH - SPECIFICATIONS
...............6-7
CLUTCH - WARNING
....................6-2
CLUTCH AND BAND OPERATION -
DIAGNOSIS AND TESTING, AIR
TESTING TRANSMISSION
.......21-100,21-272
CLUTCH BREAK-IN - STANDARD
PROCEDURE, A/C COMPRESSOR
........24-13
CLUTCH CAM/OVERDRIVE PISTON
RETAINER - ASSEMBLY,
OVERRUNNING
...............21-193,21-364
CLUTCH CAM/OVERDRIVE PISTON
RETAINER - CLEANING, OVERRUNNING
. 21-192,
21-364
CLUTCH CAM/OVERDRIVE PISTON
RETAINER - DESCRIPTION,
OVERRUNNING
...............21-192,21-363
CLUTCH CAM/OVERDRIVE PISTON
RETAINER - DISASSEMBLY,
OVERRUNNING
...............21-192,21-364
6 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page

CONTROLS - DIAGNOSIS AND TESTING,
OVERDRIVE ELECTRICAL.......21-191,21-344
CONVERTER - 3.9L/5.2L/5.9L -
DESCRIPTION, CATALYTIC...............11-5
CONVERTER - 3.9L/5.2L/5.9L -
INSPECTION, CATALYTIC................11-6
CONVERTER - 3.9L/5.2L/5.9L -
INSTALLATION, CATALYTIC..............11-6
CONVERTER - 3.9L/5.2L/5.9L -
OPERATION, CATALYTIC................11-5
CONVERTER - 3.9L/5.2L/5.9L -
REMOVAL, CATALYTIC..................11-5
CONVERTER - 5.9L HD/8.0L -
DESCRIPTION, CATALYTIC...............11-6
CONVERTER - 5.9L HD/8.0L -
INSPECTION, CATALYTIC................11-6
CONVERTER - 5.9L HD/8.0L -
INSTALLATION, CATALYTIC..............11-7
CONVERTER - 5.9L HD/8.0L -
OPERATION, CATALYTIC................11-6
CONVERTER - 5.9L HD/8.0L - REMOVAL,
CATALYTIC...........................11-6
CONVERTER - DESCRIPTION,
TORQUE.....................21-212,21-384
CONVERTER - INSTALLATION,
TORQUE.....................21-217,21-389
CONVERTER - OPERATION,
TORQUE.....................21-215,21-388
CONVERTER - REMOVAL,
TORQUE.....................21-216,21-389
CONVERTER DRAINBACK VALVE -
DESCRIPTION, TORQUE........21-217,21-390
CONVERTER DRAINBACK VALVE -
OPERATION, TORQUE............21-217,21-390
CONVERTER DRAINBACK VALVE -
STANDARD PROCEDURE,
TORQUE.....................21-217,21-390
CONVERTER HOUSING FLUID LEAK -
DIAGNOSIS AND TESTING......21-101,21-273
COOLANT - DESCRIPTION, ENGINE.......7-39
COOLANT - DESCRIPTION, ENGINE........0-3
COOLANT - OPERATION................7-40
COOLANT - STANDARD PROCEDURE,
ADDING ADDITIONAL..................7-16
COOLANT FLOW - DIAGNOSIS AND
TESTING, RADIATOR...........7-58,7-60,7-62
COOLANT LEVEL CHECK - STANDARD
PROCEDURE.........................7-16
COOLANT RECOVERY CONTAINER -
3.9L/5.2L/5.9L/5.9L DIESEL -
DESCRIPTION........................7-40
COOLANT RECOVERY CONTAINER -
3.9L/5.2L/5.9L/5.9L DIESEL -
INSTALLATION........................7-41
COOLANT RECOVERY CONTAINER -
3.9L/5.2L/5.9L/5.9L DIESEL -
OPERATION..........................7-40
COOLANT RECOVERY CONTAINER -
3.9L/5.2L/5.9L/5.9L DIESEL -
REMOVAL...........................7-40
COOLANT RECOVERY CONTAINER - 8.0L
- DESCRIPTION.......................7-41
COOLANT RECOVERY CONTAINER - 8.0L
- OPERATION.........................7-41
COOLANT SELECTION - ADDITIVES -
STANDARD PROCEDURE................7-17
COOLANT TEMP SENSOR - 5.9L -
DESCRIPTION, ENGINE.................7-47
COOLANT TEMP SENSOR - 5.9L -
INSTALLATION, ENGINE................7-47
COOLANT TEMP SENSOR - 5.9L -
OPERATION, ENGINE...................7-47
COOLANT TEMP SENSOR - 5.9L -
REMOVAL, ENGINE....................7-47
COOLANT THERMOSTAT - 5.9L -
DESCRIPTION, ENGINE.................7-48
COOLANT THERMOSTAT - 5.9L -
INSTALLATION, ENGINE................7-49
COOLANT THERMOSTAT - 5.9L -
OPERATION, ENGINE
...................7-48
COOLANT THERMOSTAT - 5.9L -
REMOVAL, ENGINE
....................7-48
COOLANT THERMOSTAT - 5.9L DIESEL -
DESCRIPTION, ENGINE
.................7-53
COOLANT THERMOSTAT - 5.9L DIESEL -
INSTALLATION, ENGINE
................7-54
COOLANT THERMOSTAT - 5.9L DIESEL -
OPERATION, ENGINE
...................7-53COOLANT THERMOSTAT - 5.9L DIESEL -
REMOVAL, ENGINE....................7-54
COOLANT THERMOSTAT - 8.0L -
DESCRIPTION, ENGINE.................7-51
COOLANT THERMOSTAT - 8.0L -
INSTALLATION, ENGINE................7-52
COOLANT THERMOSTAT - 8.0L -
OPERATION, ENGINE...................7-51
COOLANT THERMOSTAT - 8.0L -
REMOVAL, ENGINE....................7-51
COOLER - 5.9L - DESCRIPTION, TRANS....7-78
COOLER - 5.9L - OPERATION, TRANS.....7-78
COOLER - 5.9L DIESEL - DESCRIPTION,
TRANS..............................7-84
COOLER - 5.9L DIESEL - OPERATION,
TRANS..............................7-84
COOLER - 8.0L - DESCRIPTION, TRANS....7-81
COOLER - 8.0L - OPERATION, TRANS.....7-81
COOLER - INSTALLATION, AIR TO OIL.....7-87
COOLER & LINES - CLEANING AND
INSPECTION, OIL.....................9-179
COOLER - REMOVAL, AIR TO OIL.........7-86
COOLER - REMOVAL, WATER TO OIL......7-86
COOLER - STANDARD PROCEDURE,
FLUSHING COOLERS AND TUBES -
WITH RADIATOR IN-TANK
TRANSMISSION OIL...........7-78,7-82,7-84
COOLER - STANDARD PROCEDURE,
FLUSHING COOLERS AND TUBES -
WITHOUT RADIATOR IN-TANK
TRANSMISSION OIL...........7-79,7-82,7-85
COOLER AND PLUMBING - CLEANING,
CHARGE AIR..........................11-19
COOLER AND PLUMBING -
DESCRIPTION, CHARGE AIR............11-18
COOLER AND PLUMBING - INSPECTION,
CHARGE AIR........................11-19
COOLER AND PLUMBING -
INSTALLATION, CHARGE AIR...........11-20
COOLER AND PLUMBING - OPERATION,
CHARGE AIR........................11-18
COOLER AND PLUMBING - REMOVAL,
CHARGE AIR........................11-18
COOLER SYSTEM - LEAKS - DIAGNOSIS
AND TESTING, CHARGE AIR............11-18
COOLERS AND TUBES - WITH
RADIATOR IN-TANK TRANSMISSION
OIL COOLER - STANDARD
PROCEDURE, FLUSHING........7-78,7-82,7-84
COOLERS AND TUBES - WITHOUT
RADIATOR IN-TANK TRANSMISSION
OIL COOLER - STANDARD
PROCEDURE, FLUSHING........7-79,7-82,7-85
COOLING, SPECIAL TOOLS..............7-18
COOLING SYSTEM - OPERATION..........7-4
COOLING SYSTEM 5.9L DIESEL ENGINE
- STANDARD PROCEDURE, DRAINING.....7-15
COOLING SYSTEM 5.9L DIESEL ENGINE
- STANDARD PROCEDURE, REFILLING.....7-16
COOLING SYSTEM 5.9L/8.0L ENGINES -
STANDARD PROCEDURE, DRAINING......7-15
COOLING SYSTEM 5.9L/8.0L ENGINES -
STANDARD PROCEDURE, REFILLING......7-16
COOLING SYSTEM CLEANING/REVERSE
FLUSHING - STANDARD PROCEDURE.....7-17
COOLING SYSTEM DIESEL ENGINE -
DIAGNOSIS AND TESTING
..............7-13
COOLING SYSTEM FLOW - 5.9L DIESEL
- DESCRIPTION
........................7-2
COOLING SYSTEM FLOW - 5.9L ENGINE
- DESCRIPTION
........................7-1
COOLING SYSTEM GAS ENGINE -
DIAGNOSIS AND TESTING
...............7-7
COOLING SYSTEM LEAKS - DIAGNOSIS
AND TESTING
.........................7-5
COOLING SYSTEM REQUIREMENTS -
DESCRIPTION
........................24-1
CORE - DESCRIPTION, HEATER
.........24-56
CORE - INSTALLATION, HEATER
.........24-56
CORE - OPERATION, HEATER
...........24-56
CORE - REMOVAL, HEATER
............24-56
CORE GROUND STRAP - INSTALLATION,
HEATER
............................8A-14
CORE GROUND STRAP - REMOVAL,
HEATER
............................8A-14
CORNER SEAL - INSTALLATION, FRONT
DOOR UPPER
......................23-154CORNER SEAL - REMOVAL, FRONT
DOOR UPPER......................23-153
COUPLERS - DESCRIPTION, A/C LINE....24-40
COUPLERS - OPERATION, A/C LINE......24-41
COUPLERS - STANDARD PROCEDURE,
A/C LINE...........................24-44
COVER - INSTALLATION, CENTER SEAT
ARMREST/LATCH...................23-132
COVER - INSTALLATION, COWL TRIM . . . 23-120
COVER - INSTALLATION, GEAR HOUSING . 9-190
COVER - INSTALLATION, INSTRUMENT
PANEL TOP........................23-113
COVER - INSTALLATION, SEAT BACK....23-137
COVER - INSTALLATION, SEAT CUSHION . 23-139
COVER - INSTALLATION, STANCHION....23-143
COVER - INSTALLATION, STEERING
COLUMN OPENING..................23-114
COVER - NV4500 - INSTALLATION, SHIFT . 21-45
COVER - NV4500 - REMOVAL, SHIFT.....21-45
COVER - NV5600 - INSTALLATION, SHIFT . 21-86
COVER - NV5600 - REMOVAL, SHIFT.....21-86
COVER - REMOVAL, CENTER SEAT
ARMREST/LATCH...................23-132
COVER - REMOVAL, COWL TRIM.......23-119
COVER - REMOVAL, GEAR HOUSING.....9-189
COVER - REMOVAL, INSTRUMENT
PANEL TOP........................23-113
COVER - REMOVAL, SEAT BACK........23-137
COVER - REMOVAL, SEAT CUSHION......23-139
COVER - REMOVAL, STANCHION.......23-143
COVER - REMOVAL, STEERING COLUMN
OPENING..........................23-113
COVER - REMOVAL, WHEEL............22-12
COVER - SPLIT BENCH - INSTALLATION,
SEAT BACK........................23-137
COVER - SPLIT BENCH - INSTALLATION,
SEAT CUSHION.....................23-140
COVER - SPLIT BENCH - REMOVAL,
SEAT BACK........................23-137
COVER - SPLIT BENCH - REMOVAL,
SEAT CUSHION.....................23-139
COVER GASKET - DESCRIPTION,
CYLINDER HEAD......................9-20
COVER GASKET - OPERATION,
CYLINDER HEAD......................9-21
COVER INSTALLED - INSTALLATION,
FRONT OIL SEAL - FRONT..............9-89
COVER INSTALLED - REMOVAL, FRONT
OIL SEAL - FRONT....................9-89
COVER REMOVED - INSTALLATION,
FRONT OIL SEAL - FRONT..............9-90
COVER REMOVED - REMOVAL, FRONT
OIL SEAL - FRONT....................9-89
COVER(S) - CLEANING, CYLINDER HEAD . 9-137,
9-23,9-79
COVER(S) - DESCRIPTION, CYLINDER
HEAD...............................9-78
COVER(S) - INSPECTION, CYLINDER
HEAD......................9-138,9-23,9-79
COVER(S) - INSTALLATION, CYLINDER
HEAD......................9-138,9-23,9-79
COVER(S) - INSTALLATION, TIMING
BELT / CHAIN...................9-110,9-54
COVER(S) - REMOVAL, CYLINDER HEAD . 9-137,
9-23,9-78
COVER(S) - REMOVAL, TIMING BELT /
CHAIN.........................9-110,9-53
COWL GRILLE - INSTALLATION.........23-90
COWL GRILLE - REMOVAL.............23-90
COWL TRIM COVER - INSTALLATION....23-120
COWL TRIM COVER - REMOVAL.......23-119
COWL WEATHERSTRIP - INSTALLATION . 23-152
COWL WEATHERSTRIP - REMOVAL.....23-152
C-PILLAR TRIM - INSTALLATION.......23-128
C-PILLAR TRIM - REMOVAL...........23-128
CRANKCASE BREATHER VAPOR
CANISTER - INSTALLATION.............9-126
CRANKCASE BREATHER VAPOR
CANISTER - REMOVAL................9-125
CRANKSHAFT - DESCRIPTION......9-159,9-29
CRANKSHAFT - INSTALLATION
.......9-30,9-88
CRANKSHAFT - OPERATION
.............9-29
CRANKSHAFT - REMOVAL
..........9-30,9-87
CRANKSHAFT JOURNAL CLEARANCE -
STANDARD PROCEDURE, CONNECTING
ROD BEARING
.......................9-158
CRANKSHAFT MAIN BEARING FITTING -
STANDARD PROCEDURE
................9-31
8 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page

FUEL INJECTION PUMP RELAY -
DESCRIPTION......................14-103
FUEL INJECTION PUMP RELAY -
OPERATION........................14-103
FUEL INJECTION PUMP TIMING -
DIAGNOSIS AND TESTING.............14-70
FUEL INJECTION SYSTEM -
DESCRIPTION, DIESEL................14-91
FUEL INJECTOR - DESCRIPTION....14-52,14-97
FUEL INJECTOR - DIAGNOSIS AND
TESTING...........................14-53
FUEL INJECTOR - INSTALLATION.......14-102
FUEL INJECTOR - OPERATION..........14-98
FUEL INJECTOR - REMOVAL...........14-101
FUEL INJECTOR FIRING ORDER, DIESEL . . 14-62
FUEL INJECTOR TEST - DIAGNOSIS AND
TESTING...........................14-99
FUEL LEVEL SENDING UNIT / SENSOR -
DESCRIPTION...................14-7,14-77
FUEL LEVEL SENDING UNIT / SENSOR -
INSTALLATION........................14-8
FUEL LEVEL SENDING UNIT / SENSOR -
OPERATION.....................14-7,14-77
FUEL LEVEL SENDING UNIT / SENSOR -
REMOVAL...........................14-7
FUEL LINE LEAKS - DIAGNOSIS AND
TESTING, HIGH-PRESSURE.............14-78
FUEL LINES - DESCRIPTION.............14-8
FUEL LINES - DESCRIPTION, HIGH
PRESSURE.........................14-78
FUEL LINES - OPERATION, HIGH
PRESSURE...........................14-78
FUEL PRESSURE LEAK DOWN TEST -
DIAGNOSIS AND TESTING..............14-2
FUEL PUMP - DESCRIPTION.............14-9
FUEL PUMP - OPERATION..............14-9
FUEL PUMP 235 H.P. - DESCRIPTION....14-69
FUEL PUMP 245 H.P. - DESCRIPTION....14-69
FUEL PUMP AMPERAGE TEST -
DIAGNOSIS AND TESTING.............14-10
FUEL PUMP CAPACITY TEST -
DIAGNOSIS AND TESTING..............14-9
FUEL PUMP MODULE - DESCRIPTION....14-12
FUEL PUMP MODULE - INSTALLATION . . . 14-13
FUEL PUMP MODULE - OPERATION......14-13
FUEL PUMP MODULE - REMOVAL.......14-13
FUEL PUMP PRESSURE TEST -
DIAGNOSIS AND TESTING..............14-9
FUEL PUMP RELAY - DESCRIPTION......14-40
FUEL PUMP RELAY - INSTALLATION.....14-40
FUEL PUMP RELAY - OPERATION........14-40
FUEL PUMP RELAY - REMOVAL.........14-40
FUEL PUMP RELAYS - DIAGNOSIS AND
TESTING, ASD........................8I-4
FUEL REQUIREMENTS - DIESEL ENGINE
- DESCRIPTION........................0-3
FUEL REQUIREMENTS - GAS ENGINES -
DESCRIPTION.........................0-2
FUEL SENSOR - DESCRIPTION, WATER
IN ................................14-89
FUEL SENSOR - OPERATION, WATER IN . . 14-89
FUEL SENSOR - REMOVAL, WATER IN....14-89
FUEL SUPPLY RESTRICTIONS -
DIAGNOSIS AND TESTING.............14-60
FUEL SYSTEM - DIAGNOSIS AND
TESTING, AIR IN.....................14-60
FUEL SYSTEM AIR LEAK VACUUM TEST
- DIAGNOSIS AND TESTING............14-57
FUEL SYSTEM PARTS - STANDARD
PROCEDURES, CLEANING..............14-61
FUEL SYSTEM PRESSURE - GAS
ENGINES - SPECIFICATIONS.............14-3
FUEL SYSTEM PRESSURE RELEASE -
STANDARD PROCEDURE................14-3
FUEL SYSTEM PRESSURES, DIESEL
ENGINES...........................14-62
FUEL SYSTEM, SPECIAL TOOLS.....14-35,14-4
FUEL SYSTEM, SPECIAL TOOLS -
DIESEL............................14-63
FUEL TANK - DESCRIPTION............14-18
FUEL TANK - DESCRIPTION, DIESEL.....14-82
FUEL TANK - INSTALLATION
............14-20
FUEL TANK - OPERATION
..............14-18
FUEL TANK - REMOVAL
...............14-18
FUEL TANK CHECK VALVE -
DESCRIPTION
.......................14-21
FUEL TANK CHECK VALVE -
INSTALLATION
.......................14-23FUEL TANK CHECK VALVE - REMOVAL....14-22
FUEL TANK MODULE - DESCRIPTION.....14-82
FUEL TANK MODULE - INSTALLATION....14-83
FUEL TANK MODULE - OPERATION......14-82
FUEL TANK MODULE - REMOVAL........14-83
FUEL TEMPERATURE SENSOR -
DESCRIPTION......................14-104
FUEL TEMPERATURE SENSOR -
OPERATION........................14-104
FUEL TRANSFER PUMP - DESCRIPTION . . 14-83
FUEL TRANSFER PUMP - INSTALLATION . . 14-87
FUEL TRANSFER PUMP - OPERATION....14-83
FUEL TRANSFER PUMP - REMOVAL......14-86
FUEL TRANSFER PUMP PRESSURE -
DIAGNOSIS AND TESTING.............14-84
FUSE - DESCRIPTION, GENERATOR
CARTRIDGE.......................8W-97-4
FUSE - DESCRIPTION, IOD...........8W-97-5
FUSE - INSTALLATION, GENERATOR
CARTRIDGE.......................8W-97-4
FUSE - INSTALLATION, IOD..........8W-97-6
FUSE - OPERATION, GENERATOR
CARTRIDGE.......................8W-97-4
FUSE - OPERATION, IOD.............8W-97-5
FUSE - REMOVAL, GENERATOR
CARTRIDGE.......................8W-97-4
FUSE - REMOVAL, IOD..............8W-97-6
FUSES POWERING SEVERAL LOADS -
STANDARD PROCEDURE, TESTING
FOR A SHORT TO GROUND ON.........8W-01-9
GAP AND FLUSH MEASUREMENTS,
SPECIFICATIONS - BODY...............23-56
GASKET - DESCRIPTION, CYLINDER
HEAD COVER.........................9-20
GASKET - OPERATION, CYLINDER HEAD
COVER..............................9-21
GASKET FAILURE - DIAGNOSIS AND
TESTING, CYLINDER HEAD..........9-21,9-76
GASKETS AND SEALERS - STANDARD
PROCEDURE, FORM-IN-PLACE . . 9-10,9-122,9-66
GASOLINE ENGINE - INSTALLATION......19-37
GASOLINE ENGINE - NEGATIVE CABLE
INSTALLATION.......................8F-22
GASOLINE ENGINE - NEGATIVE CABLE
REMOVAL..........................8F-22
GASOLINE ENGINE - POSITIVE CABLE
INSTALLATION.......................8F-22
GASOLINE ENGINE - POSITIVE CABLE
REMOVAL..........................8F-21
GASOLINE ENGINE - REMOVAL.........19-35
GAUGE - DESCRIPTION, ENGINE
TEMPERATURE......................8J-18
GAUGE - DESCRIPTION, FUEL...........8J-19
GAUGE - DESCRIPTION, OIL PRESSURE . . 8J-25
GAUGE - DESCRIPTION, VOLTAGE.......8J-33
GAUGE - OPERATION, ENGINE
TEMPERATURE......................8J-19
GAUGE - OPERATION, FUEL............8J-20
GAUGE - OPERATION, OIL PRESSURE....8J-25
GAUGE - OPERATION, VOLTAGE.........8J-33
GAUGE SENDING UNIT - DIAGNOSIS
AND TESTING, FUEL...................14-7
GAUGES - DIAGNOSIS AND TESTING,
PRESSURE..........................22-8
GAUGES INDICATOR - DESCRIPTION,
CHECK.............................8J-17
GAUGES INDICATOR - OPERATION,
CHECK.............................8J-17
GEAR - ADJUSTMENTS................19-18
GEAR - DESCRIPTION.................19-16
GEAR - INSTALLATION................19-18
GEAR - INSTALLATION, PINION
GEAR/RING..........................3-43
GEAR - OPERATION...................19-16
GEAR - REMOVAL....................19-18
GEAR - REMOVAL, PINION GEAR/RING....3-41
GEAR HOUSING - INSTALLATION........9-188
GEAR HOUSING - REMOVAL............9-187
GEAR HOUSING COVER - INSTALLATION . . 9-190
GEAR HOUSING COVER - REMOVAL
.....9-189
GEAR HOUSING PLUG - INSTALLATION,
STEERING
..........................19-30
GEAR HOUSING PLUG - REMOVAL,
STEERING
..........................19-29
GEAR LEAKAGE - DIAGNOSIS AND
TESTING, POWER STEERING
...........19-16
GEAR SELECTOR INDICATOR -
DESCRIPTION
.......................8J-20GEAR SELECTOR INDICATOR -
OPERATION.........................8J-21
GEAR SHIFT LEVER - INSTALLATION.....19-15
GEAR SHIFT LEVER - REMOVAL.........19-14
GEAR, SPECIAL TOOLS - POWER
STEERING..........................19-22
GEAR, SPECIFICATIONS - POWER
STEERING..........................19-21
GEAR/RING GEAR - INSTALLATION,
PINION.............................3-43
GEAR/RING GEAR - REMOVAL, PINION....3-41
GEAR/RING GEAR/TONE RING -
INSTALLATION, PINION.......3-104,3-132,3-75
GEAR/RING GEAR/TONE RING -
REMOVAL, PINION..........3-103,3-131,3-73
GEAR/TONE RING - INSTALLATION,
PINION GEAR/RING..........3-104,3-132,3-75
GEAR/TONE RING - REMOVAL, PINION
GEAR/RING................3-103,3-131,3-73
GEARTRAIN/OUTPUT SHAFT -
ASSEMBLY, PLANETARY........21-199,21-371
GEARTRAIN/OUTPUT SHAFT -
DESCRIPTION, PLANETARY......21-197,21-369
GEARTRAIN/OUTPUT SHAFT -
DISASSEMBLY, PLANETARY.....21-198,21-369
GEARTRAIN/OUTPUT SHAFT -
INSPECTION, PLANETARY.......21-199,21-371
GEARTRAIN/OUTPUT SHAFT -
OPERATION, PLANETARY.......21-197,21-369
GENERAL - WARNINGS.............8W-01-7
GENERATOR - DESCRIPTION...........8F-28
GENERATOR - INSTALLATION............8F-30
GENERATOR - OPERATION.............8F-28
GENERATOR - REMOVAL...............8F-28
GENERATOR CARTRIDGE FUSE -
DESCRIPTION.....................8W-97-4
GENERATOR CARTRIDGE FUSE -
INSTALLATION....................8W-97-4
GENERATOR CARTRIDGE FUSE -
OPERATION.......................8W-97-4
GENERATOR CARTRIDGE FUSE -
REMOVAL........................8W-97-4
GENERATOR RATINGS, SPECIFICATIONS . . 8F-26
GENERATOR/CHARGING SYSTEM -
SPECIFICATIONS, TORQUE.............8F-27
GLASS - DESCRIPTION, STATIONARY....23-145
GLASS - INSTALLATION, BACKLITE VENT . 23-146
GLASS - INSTALLATION, DOOR.........23-70
GLASS - INSTALLATION, SIDE VIEW
MIRROR...........................23-98
GLASS - OPERATION, STATIONARY.....23-145
GLASS - REMOVAL, BACKLITE VENT....23-146
GLASS - REMOVAL, DOOR.............23-70
GLASS - REMOVAL, SIDE VIEW MIRROR . . 23-98
GLASS RUN CHANNEL - INSTALLATION . . . 23-71
GLASS RUN CHANNEL - REMOVAL......23-71
GLASS RUN WEATHERSTRIP -
INSTALLATION, FRONT DOOR..........23-153
GLASS RUN WEATHERSTRIP -
REMOVAL, FRONT DOOR.............23-152
GLOVE BOX - ASSEMBLY.............23-111
GLOVE BOX - DISASSEMBLY..........23-110
GLOVE BOX LAMP AND SWITCH -
INSTALLATION.......................8L-36
GLOVE BOX LAMP AND SWITCH -
REMOVAL
..........................8L-35
GLOVE BOX LATCH STRIKER -
INSTALLATION
......................23-112
GLOVE BOX LATCH STRIKER - REMOVAL
. 23-111
GLOVE BOX OPENING UPPER TRIM -
INSTALLATION
......................23-112
GLOVE BOX OPENING UPPER TRIM -
REMOVAL
.........................23-112
GOVERNOR - DESCRIPTION,
ELECTRONIC
.................21-152,21-322
GOVERNOR - INSTALLATION,
ELECTRONIC
.................21-154,21-324
GOVERNOR - OPERATION, ELECTRONIC
. 21-153,
21-323
GOVERNOR - REMOVAL, ELECTRONIC
. . 21-154,
21-324
GRAB HANDLE - INSTALLATION,
A-PILLAR
..........................23-119
GRAB HANDLE - REMOVAL, A-PILLAR
. . . 23-119
GRADING - STANDARD PROCEDURE,
PISTON
............................9-166
GRID - DESCRIPTION, HEATED MIRROR
. . . 8G-4
14 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page

HIGH MOUNTED STOP LAMP -
INSTALLATION, CENTER................8L-6
HIGH MOUNTED STOP LAMP -
REMOVAL, CENTER....................8L-6
HIGH MOUNTED STOP LAMP UNIT -
INSTALLATION, CENTER................8L-6
HIGH MOUNTED STOP LAMP UNIT -
REMOVAL, CENTER....................8L-6
HIGH PRESSURE FUEL LINES -
DESCRIPTION.......................14-78
HIGH PRESSURE FUEL LINES -
OPERATION.........................14-78
HIGH PRESSURE RELIEF VALVE -
DESCRIPTION.......................24-46
HIGH PRESSURE RELIEF VALVE -
OPERATION.........................24-47
HIGH PRESSURE SWITCH -
DESCRIPTION, A/C...................24-20
HIGH PRESSURE SWITCH - DIAGNOSIS
AND TESTING, A/C...................24-20
HIGH PRESSURE SWITCH -
INSTALLATION, A/C...................24-20
HIGH PRESSURE SWITCH - OPERATION,
A/C................................24-20
HIGH PRESSURE SWITCH - REMOVAL,
A/C................................24-20
HIGH SPEEDS - DESCRIPTION, TIRE
PRESSURE..........................22-7
HIGH-PRESSURE FUEL LINE LEAKS -
DIAGNOSIS AND TESTING.............14-78
HINGE - INSTALLATION.....23-100,23-72,23-80
HINGE - REMOVAL........23-100,23-72,23-79
HITCH - INSTALLATION, TRAILER.........13-11
HITCH - REMOVAL, TRAILER...........13-11
HOISTING - STANDARD PROCEDURE.......0-9
HOLDDOWN - DESCRIPTION, BATTERY . . . 8F-17
HOLDDOWN - INSTALLATION, BATTERY . . . 8F-18
HOLDDOWN - OPERATION, BATTERY.....8F-17
HOLDDOWN - REMOVAL, BATTERY......8F-17
HOLDER - INSTALLATION, CUP........23-110
HOLDER - REMOVAL, CUP............23-109
HOLE REPAIR - DESCRIPTION,
THREADED........................Intro.-9
HONING - STANDARD PROCEDURE,
CYLINDER BORE..................9-11,9-65
HOOD - INSTALLATION...............23-101
HOOD - REMOVAL...................23-101
HOOK - INSTALLATION, COAT..........23-125
HOOK - INSTALLATION, FRONT TOW.....13-10
HOOK - REMOVAL, COAT.............23-124
HOOK - REMOVAL, FRONT TOW.........13-10
HORN - DESCRIPTION.............8H-1,8H-2
HORN - DIAGNOSIS AND TESTING.......8H-2
HORN - INSTALLATION.................8H-3
HORN - OPERATION...............8H-1,8H-2
HORN - REMOVAL....................8H-2
HORN RELAY - DESCRIPTION.......8W-97-12
HORN RELAY - DESCRIPTION...........8H-3
HORN RELAY - DIAGNOSIS AND
TESTING........................8W-97-12
HORN RELAY - DIAGNOSIS AND
TESTING............................8H-3
HORN RELAY - INSTALLATION.......8W-97-12
HORN RELAY - INSTALLATION...........8H-4
HORN RELAY - OPERATION.............8H-3
HORN RELAY - REMOVAL..........8W-97-12
HORN RELAY - REMOVAL..............8H-4
HORN SWITCH - DESCRIPTION..........8H-4
HORN SWITCH - DIAGNOSIS AND
TESTING............................8H-5
HORN SWITCH - OPERATION............8H-5
HORN SWITCH - REMOVAL.............8H-5
HOSE CLAMPS - DESCRIPTION...........7-4
HOSE CLAMPS - OPERATION.............7-4
HOSE WITH AIR CONDITIONING -
INSTALLATION, WATER PUMP BYPASS....7-76
HOSE WITH AIR CONDITIONING -
REMOVAL, WATER PUMP BYPASS........7-73
HOSE WITHOUT AIR CONDITIONING -
INSTALLATION, WATER PUMP BYPASS....7-77
HOSE WITHOUT AIR CONDITIONING -
REMOVAL, WATER PUMP BYPASS........7-76
HOSES - PRESSURE - DESCRIPTION
.....19-39
HOSES - PRESSURE - OPERATION
.......19-39
HOSES - RETURN - DESCRIPTION
.......19-39
HOSES - RETURN - OPERATION
.........19-39
HOSES/LINES/TUBES PRECAUTIONS -
CAUTION, REFRIGERANT
..............24-43HOSES/TUBES - DESCRIPTION, WASHER . . 8R-8
HOSES/TUBES - OPERATION, WASHER....8R-8
HOUSING - ASSEMBLY, HVAC...........24-36
HOUSING - DIAGNOSIS AND TESTING,
CLUTCH..............................6-9
HOUSING - DISASSEMBLY, HVAC........24-35
HOUSING - INSTALLATION, CLUTCH......6-11
HOUSING - INSTALLATION, GEAR........9-188
HOUSING - INSTALLATION, HVAC........24-36
HOUSING - REMOVAL, CLUTCH..........6-11
HOUSING - REMOVAL, GEAR...........9-187
HOUSING - REMOVAL, HVAC...........24-34
HOUSING BUSHING - INSTALLATION,
EXTENSION..................21-156,21-326
HOUSING BUSHING - REMOVAL,
EXTENSION..................21-156,21-326
HOUSING BUSHING AND SEAL -
INSTALLATION, EXTENSION.....21-460,21-497
HOUSING BUSHING AND SEAL -
REMOVAL, EXTENSION.........21-460,21-497
HOUSING COVER - INSTALLATION, GEAR . 9-190
HOUSING COVER - REMOVAL, GEAR.....9-189
HOUSING FLUID LEAK - DIAGNOSIS AND
TESTING, CONVERTER.........21-101,21-273
HOUSING INLET BAFFLE -
INSTALLATION, HVAC.................24-36
HOUSING INLET BAFFLE - REMOVAL,
HVAC..............................24-35
HOUSING PLUG - INSTALLATION,
STEERING GEAR.......................19-30
HOUSING PLUG - REMOVAL, STEERING
GEAR..............................19-29
HOUSING SEAL - INSTALLATION,
EXTENSION..................21-156,21-327
HOUSING SEAL - NV4500 -
INSTALLATION, ADAPTER..............21-42
HOUSING SEAL - NV4500 -
INSTALLATION, EXTENSION............21-42
HOUSING SEAL - NV4500 - REMOVAL,
ADAPTER...........................21-42
HOUSING SEAL - NV4500 - REMOVAL,
EXTENSION.........................21-42
HOUSING SEAL - NV5600 -
INSTALLATION, ADAPTER..............21-85
HOUSING SEAL - NV5600 -
INSTALLATION, EXTENSION............21-85
HOUSING SEAL - NV5600 - REMOVAL,
ADAPTER...........................21-85
HOUSING SEAL - NV5600 - REMOVAL,
EXTENSION.........................21-85
HOUSING SEAL - REMOVAL,
EXTENSION..................21-156,21-326
HUB / BEARING - INSTALLATION......2-17,2-9
HUB / BEARING - REMOVAL..........2-16,2-9
HVAC HOUSING - ASSEMBLY...........24-36
HVAC HOUSING - DISASSEMBLY........24-35
HVAC HOUSING - INSTALLATION........24-36
HVAC HOUSING - REMOVAL............24-34
HVAC HOUSING INLET BAFFLE -
INSTALLATION.......................24-36
HVAC HOUSING INLET BAFFLE -
REMOVAL..........................24-35
HVAC SYSTEM AIRFLOW - DESCRIPTION . 24-30
HYDRAULIC BOOSTER - DIAGNOSIS
AND TESTING........................5-18
HYDRAULIC LIFTERS - CLEANING
....9-37,9-92
HYDRAULIC LIFTERS - INSTALLATION
. 9-37,9-92
HYDRAULIC LIFTERS - REMOVAL
....9-37,9-92
HYDRAULIC PRESSURE TEST -
DIAGNOSIS AND TESTING
.......21-270,21-98
HYDRAULIC SCHEMATICS, SCHEMATICS
AND DIAGRAMS
..............21-132,21-302
HYDRAULIC TAPPETS - DIAGNOSIS AND
TESTING
........................9-36,9-91
HYDRAULIC/MECHANICAL -
DESCRIPTION
.........................5-4
HYDRAULIC/MECHANICAL - WARNING
.....5-4
HYDROMETER TEST - STANDARD
PROCEDURE
........................8F-11
HYDROSTATIC LOCK - STANDARD
PROCEDURE
................9-11,9-122,9-66
IDENTIFICATION - DESCRIPTION,
FASTENER
.........................Intro.-6
IDENTIFICATION AND INFORMATION -
DESCRIPTION, SECTION
.............8W-01-6
IDENTIFICATION LAMP - INSTALLATION,
OUTBOARD
.........................8L-29IDENTIFICATION LAMP - REMOVAL,
OUTBOARD.........................8L-28
IDENTIFICATION NUMBER -
DESCRIPTION, VEHICLE..............Intro.-1
IDENTIFICATION PLATE - DESCRIPTION,
EQUIPMENT.......................Intro.-3
IDLE AIR CONTROL MOTOR -
DESCRIPTION.......................14-40
IDLE AIR CONTROL MOTOR -
OPERATION.........................14-40
IGNITION - SPECIFICATIONS, TORQUE.....8I-2
IGNITION CIRCUIT SENSE -
DESCRIPTION.......................8E-17
IGNITION CIRCUIT SENSE - OPERATION . . 8E-19
IGNITION COIL RESISTANCE, 5.9L
ENGINES............................8I-3
IGNITION COIL RESISTANCE, 8.0L V-10
ENGINE..............................8I-4
IGNITION SWITCH - DESCRIPTION.......19-11
IGNITION SWITCH - DESCRIPTION,
KEY-IN..............................19-9
IGNITION SWITCH - DIAGNOSIS AND
TESTING...........................19-11
IGNITION SWITCH - INSTALLATION......19-12
IGNITION SWITCH - OPERATION........19-11
IGNITION SWITCH - REMOVAL..........19-12
IGNITION SWITCH AND KEY LOCK
CYLINDER - DIAGNOSIS AND TESTING....19-9
IGNITION TIMING, SPECIFICATIONS.......8I-4
IGNITION-OFF DRAW TEST - STANDARD
PROCEDURE........................8F-13
INDEPENDENT FRONT SUSPENSION,
SPECIAL TOOLS.......................2-9
INDICATOR - DESCRIPTION, ABS........8J-14
INDICATOR - DESCRIPTION, AIRBAG.....8J-15
INDICATOR - DESCRIPTION, BRAKE/
PARK BRAKE........................8J-15
INDICATOR - DESCRIPTION, CHECK
GAUGES............................8J-17
INDICATOR - DESCRIPTION, CRUISE.....8J-18
INDICATOR - DESCRIPTION, GEAR
SELECTOR..........................8J-20
INDICATOR - DESCRIPTION, HIGH BEAM . . 8J-21
INDICATOR - DESCRIPTION, LOW FUEL . . . 8J-22
INDICATOR - DESCRIPTION, OVERDRIVE
OFF ...............................8J-26
INDICATOR - DESCRIPTION, SEATBELT . . . 8J-27
INDICATOR - DESCRIPTION, SERVICE
REMINDER..........................8J-27
INDICATOR - DESCRIPTION, TRANS
OVERTEMP.........................8J-31
INDICATOR - DESCRIPTION, TURN
SIGNAL............................8J-32
INDICATOR - DESCRIPTION, UPSHIFT....8J-32
INDICATOR - DESCRIPTION, VTSS........8Q-3
INDICATOR - DESCRIPTION, WAIT-TO-
START .............................8J-34
INDICATOR - DESCRIPTION, WASHER
FLUID..............................8J-35
INDICATOR - DESCRIPTION, WATER-IN-
FUEL..............................8J-36
INDICATOR - DIAGNOSIS AND TESTING,
BRAKE.............................8J-16
INDICATOR - DIAGNOSIS AND TESTING,
FOUR-WHEEL DRIVE..................8J-29
INDICATOR - DIAGNOSIS AND TESTING,
HIGH BEAM.........................8J-21
INDICATOR - DIAGNOSIS AND TESTING,
TURN SIGNAL
.......................8J-32
INDICATOR - DIAGNOSIS AND TESTING,
VTSS
...............................8Q-4
INDICATOR - DIAGNOSIS AND TESTING,
WASHER FLUID
......................8J-35
INDICATOR - OPERATION, ABS
..........8J-14
INDICATOR - OPERATION, AIRBAG
.......8J-15
INDICATOR - OPERATION, BRAKE/PARK
BRAKE
.............................8J-15
INDICATOR - OPERATION, CHECK
GAUGES
............................8J-17
INDICATOR - OPERATION, CRUISE
.......8J-18
INDICATOR - OPERATION, GEAR
SELECTOR
..........................8J-21
INDICATOR - OPERATION, HIGH BEAM
....8J-21
INDICATOR - OPERATION, LOW FUEL
.....8J-22
INDICATOR - OPERATION, OVERDRIVE
OFF
...............................8J-26
INDICATOR - OPERATION, SEATBELT
.....8J-27
16 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page