2002 CHRYSLER CARAVAN timing belt

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Page 1316 of 2399

CHRYSLER CARAVAN 2002  Service Manual (4) Remove camshaft thrust plate (Fig. 47).
(5) Install a long bolt into front of camshaft to
facilitate removal of the camshaft.
(6) Remove the camshaft (Fig. 47), being careful
not to damage cam bea

Page 1318 of 2399

CHRYSLER CARAVAN 2002  Service Manual DESCRIPTION - 3.8L
The nodular iron crankshaft is supported by four
main bearings, with number two position providing
thrust bearing location (Fig. 52). Each main bearing
cap has two vertical retainin

Page 1319 of 2399

CHRYSLER CARAVAN 2002  Service Manual (13) Remove and discard the main bearing cross
bolts and washers (3.8L engine only).
NOTE: Install new cross bolt and washer assembly
(3.8L engine only) upon reassembly.
(14) Remove the main bearing c

Page 1344 of 2399

CHRYSLER CARAVAN 2002  Service Manual INSTALLATION
(1) Clean relief valve, spring and bore.
NOTE: Lubricate relief valve with clean engine oil
before installing.
(2) Install relief valve and spring into housing.
(3) Install new retainer c

Page 1347 of 2399

CHRYSLER CARAVAN 2002  Service Manual (11) If oil pressure is low and pump is within spec-
ifications, inspect for worn engine bearings or other
reasons for oil pressure loss.
ASSEMBLY
(1) Assemble pump, using new parts as required.
Insta

Page 1356 of 2399

CHRYSLER CARAVAN 2002  Service Manual (3) Position heat shield on manifold (Fig. 136).
(4) Install the remaining manifold attaching bolts.
Tighten all bolts to 23 N´m (200 in. lbs.).
(5) Install and tighten heat shield attaching nut to
1

Page 1358 of 2399

CHRYSLER CARAVAN 2002  Service Manual (3) Rotate crankshaft so that the oil pump drive
flats are in the vertical position.
(4) Position oil pump inner rotor so the mating
flats are in the same position as the crankshaft drive
flats (Fig.

Page 1360 of 2399

CHRYSLER CARAVAN 2002  Service Manual TIMING CHAIN AND
SPROCKETS
REMOVAL
REMOVAL - TIMING CHAIN AND CAMSHAFT
SPROCKET
(1) Disconnect negative cable from battery.
(2) Remove the timing chain cover. (Refer to 9 -
ENGINE/VALVE TIMING/TIMING