2001 YAMAHA XVZ1300TF bulb

7
PERIODIC MAINTENANCE AND MINOR REPAIR
Owner’s tool kit .................................................... 7-1
Periodic maintenance and lubrication chart ......... 7-3
Removing and installing cowlings and panels ..... 7-6
Checking the spark plugs .................................. 7-11
Engine oil and oil filter cartridge ........................ 7-12
Final gear oil ...................................................... 7-15
Checking the coolant level ................................. 7-15
Cleaning the air filter elements .......................... 7-17
Adjusting the carburetors ................................... 7-19
Adjusting the engine idling speed ...................... 7-20
Adjusting the throttle cable free play .................. 7-21
Adjusting the valve clearance ............................ 7-21
Tires ................................................................... 7-21
Cast wheels ....................................................... 7-24
Clutch lever free play ......................................... 7-25
Adjusting the brake lever free play ..................... 7-25
Adjusting the brake pedal position ..................... 7-26
Adjusting the rear brake light switch .................. 7-26Checking the front and rear brake pads ............ 7-27
Checking the brake and clutch fluid levels ........ 7-28
Changing the brake and clutch fluids ................ 7-29
Checking and lubricating the brake and
shift pedals ...................................................... 7-29
Checking and lubricating the brake and
clutch levers .................................................... 7-30
Checking and lubricating the sidestand ............ 7-30
Checking the front fork ...................................... 7-31
Checking the steering ....................................... 7-31
Battery ............................................................... 7-32
Replacing the fuses .......................................... 7-33
Replacing the headlight bulb ............................. 7-35
Replacing a turn signal light bulb or the
tail/brake light bulb .......................................... 7-36
Replacing the license plate light bulb ................ 7-37
Troubleshooting ................................................. 7-37
Troubleshooting charts ...................................... 7-38
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
7-35
73. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
EAU01802
Replacing the headlight bulb This motorcycle is equipped with a
quartz bulb headlight. If the headlight
bulb burns out, replace it as follows.
1. Disconnect the headlight coupler,
and then remove the headlight
bulb cover.2. Remove the headlight bulb holder
by turning it counterclockwise, and
then remove the defective bulb.
EW000119
WARNING
@ Headlight bulbs get very hot. There-
fore, keep flammable products away
from a lit headlight bulb, and do not
touch the bulb until it has cooled
down. @3. Place a new bulb into position, and
then secure it with the bulb holder.
1. Headlight bulb cover
2. Headlight coupler
1. Headlight bulb holder
E_5jc.book Page 35 Monday, January 22, 2001 12:12 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
7-36
7
EC000105
CAUTION:@ Do not touch the glass part of the
headlight bulb to keep it free from
oil, otherwise the transparency of
the glass, the luminosity of the bulb,
and the bulb life will be adversely af-
fected. Thoroughly clean off any dirt
and fingerprints on the headlight
bulb using a cloth moistened with
alcohol or thinner. @4. Install the bulb cover, and then
connect the coupler.
5. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAU00855
Replacing a turn signal light
bulb or the tail/brake light
bulb 1. Remove the lens by removing the
screws.
2. Remove the defective bulb by
pushing it in and turning it counter-
clockwise.3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screws.
EC000108
CAUTION:@ Do not overtighten the screws, oth-
erwise the lens may break. @
1. Do not touch this area.
1. Screw (´ 2)
1. Screw (´ 3)
E_5jc.book Page 36 Monday, January 22, 2001 12:12 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
7-37
7
EAU04040
Replacing the license plate
light bulb 1. Remove the license plate light by
removing the nuts.
2. Remove the license plate light
lens by removing the nuts.3. Remove the defective bulb by pull-
ing it out.
4. Insert a new bulb into the socket.
5. Install the lens by installing the
nuts.
6. Install the license plate light by in-
stalling the nuts.
EC000108
CAUTION:_ Do not overtighten the screws, oth-
erwise the lens may break. _
EAU03087
Troubleshooting Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
1. Nut (´ 2)
1. Nut (´ 2)
E_5jc.book Page 37 Monday, January 22, 2001 12:12 PM

SPECIFICATIONS
9-3
9
Maximum load* 190 kg
Tire air pressure
(measured on cold tires)
Up to 90 kg*
Front 250 kPa (2.50 kgf/cm
2, 2.50 bar)
Rear 250 kPa (2.50 kgf/cm2, 2.50 bar)
90 kg–maximum*
Front 250 kPa (2.50 kgf/cm2, 2.50 bar)
Rear 280 kPa (2.80 kgf/cm2, 2.80 bar)
* Total weight of rider, passenger, cargo and accessories
Wheels
Front
Type Cast wheel
Size 16 ´ MT 3.50
Rear
Type Cast wheel
Size 15M/C ´ MT 4.00
Brakes
Front
Type Dual disc brake
Operation Right hand
Fluid DOT 4Rear
Type Single disc brake
Operation Right foot
Fluid DOT 4
Suspension
Front Telescopic fork
Rear Swingarm (link suspension)
Spring/shock absorber
Front Coil-air spring / oil damper
Rear Coil-air spring / oil damper
Wheel travel
Front 140 mm
Rear 105 mm
Electrical
Ignition system T.C.I. (digital)
Charging system
Type A.C. magneto
Standard output 14 V, 29 A @ 5,000 r/min
Battery
Model YTX20L-BS
Voltage, capacity 12 V, 18 Ah
Headlight typeQuartz bulb (halogen)
E_5jc.book Page 3 Monday, January 22, 2001 12:12 PM

SPECIFICATIONS
9-4
9
Bulb voltage, wattage ´ quantity
Headlight 12 V, 60/55 W ´ 1
Tail/brake light 12 V, 5/21 W ´ 1
Turn signal light 12 V, 21 W ´ 4
Auxiliary light 12 V, 4 W ´ 1
License light 12 V, 5 W ´ 2
Neutral indicator light 12 V, 1.7 W ´ 1
High beam indicator light 12 V, 1.7 W ´ 1
Oil level warning light 12 V, 1.7 W ´ 1
Turn signal indicator light 12 V, 1.7 W ´ 2
Fuel level warning light 14 V, 3 W ´ 1
Coolant temperature warning
light 12 V, 1.7 W ´ 1
Engine trouble warning light 12 V, 1.7 W ´ 1
Overdrive indicator light 12 V, 1.7 W ´ 1
Cruise control “SET” indicator
light 12 V, 1.7 W ´ 1
Cruise control “RES” indicator
light 12 V, 1.7 W ´ 1
Cruise control “ON” indicator
light 12 V, 1.7 W ´ 1Audio system amplifier
Output power
Speaker 14 W ´ 4
Headset 1 W ´ 2
Auto-volume range 5 steps
Output impedance
Speaker 4 W
Headset 8–16 W
Fuses
Main fuse 30 A
Headlight fuse 15 A
Signaling system fuse 15 A
Ignition fuse 10 A
Radiator fan fuse 10 A
Odometer fuse 10 A
Cruise control fuse 10 A
Carburetor heater fuse 10 A
Audio system fuse 10 A
Auxiliary DC jack fuse 5 A
Auxiliary DC terminal fuse 5 A
E_5jc.book Page 4 Monday, January 22, 2001 12:12 PM

11-INDEXAAir filter elements, cleaning .................... 7-17
Anti-theft alarm ........................................3-8
Audio settings (basic) ...............................4-5
Audio settings (modes) ............................4-5
Audio system parts, location of................4-1
Auxiliary audio source ............................ 4-18
Auxiliary DC jack and terminals.............. 3-24BBattery ................................................... 7-32
Brake and clutch fluid levels,
checking .............................................. 7-28
Brake and clutch fluids, changing........... 7-29
Brake and clutch levers, checking and
lubricating ............................................ 7-30
Brake and shift pedals, checking and
lubricating ............................................ 7-29
Brake lever............................................. 3-11
Brake lever free play, adjusting .............. 7-25
Brake light switch (rear), adjusting ......... 7-26
Brake pads, checking............................. 7-27
Brake pedal............................................ 3-11
Brake pedal position, adjusting .............. 7-26CCarburetors, adjusting............................ 7-19
Care.........................................................8-1
Cassette deck operation ..........................4-9
CD changer operation ............................ 4-17
Clutch lever ............................................ 3-10
Clutch lever free play ............................. 7-25
Conversion table ......................................9-5
Coolant level, checking .......................... 7-15
Coolant temperature warning light ........... 3-4
Cowlings and panels, removing and
installing................................................ 7-6
Cruise control indicator lights ................... 3-4
Cruise control switches .......................... 3-10
Cruise control system .............................. 3-6DDimmer switch ......................................... 3-9EEngine break-in ....................................... 6-5
Engine oil and oil filter cartridge ............. 7-12
Engine stop switch................................... 3-9
Engine trouble warning light .................... 3-3FFinal gear oil .......................................... 7-15
Front fork, adjusting ............................... 3-19
Front fork, checking ............................... 7-31
Fuel ....................................................... 3-12
Fuel cock ............................................... 3-13
Fuel consumption, tips for reducing ......... 6-4
Fuel gauge .............................................. 3-8
Fuel level warning light ............................ 3-4
Fuel tank breather hose ......................... 3-13
Fuel tank cap ......................................... 3-11
Fuses, replacing .................................... 7-33HHandlebar switches ................................. 3-9
Headlight bulb, replacing ....................... 7-35
Headsets ................................................. 4-2
Helmet holders ...................................... 3-15
High beam indicator light ......................... 3-3
Horn switch ..............................................3-9IIdentification numbers ............................10-1
Idling speed, adjusting ...........................7-20
Ignition circuit cut-off system ..................3-22
Indicator and warning lights......................3-3KKey identification number .......................10-1LLicense plate light bulb, replacing...........7-37
Light switch ..............................................3-9MMain switch/steering lock .........................3-1
Model label ............................................10-2NNeutral indicator light ...............................3-4OOil level warning light ...............................3-3
Overdrive indicator light............................3-3PParking.....................................................6-6
Part locations ...........................................2-1
Pass switch ..............................................3-9
Periodic maintenance and lubrication
chart ......................................................7-3
Pre-operation check list ............................5-1RRadio operation......................................4-12
Rider seat ..............................................3-15
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM

INDEX
SSafety information.................................... 1-1
Shifting .................................................... 6-3
Shift pedal ............................................. 3-10
Shift points (for Switzerland only)............. 6-4
Shock absorber assembly, adjusting ..... 3-20
Side cases and travel trunk.................... 3-16
Sidestand .............................................. 3-21
Sidestand, checking and lubricating....... 7-30
Sound control unit.................................... 4-3
Spark plugs, checking ........................... 7-11
Specifications .......................................... 9-1
Speedometer unit .................................... 3-5
Starter (choke) knob .............................. 3-14
Starting a warm engine ............................ 6-3
Starting the engine .................................. 6-1
Start switch ............................................ 3-10
Steering, checking ................................. 7-31
Steering, locking with a padlock............. 3-14
Storage.................................................... 8-4TThrottle cable free play, adjusting .......... 7-21
Tires ...................................................... 7-21
Tool kit..................................................... 7-1
Troubleshooting..................................... 7-37
Troubleshooting charts .......................... 7-38
Turn signal indicator lights ....................... 3-3
Turn signal light or tail/brake light bulb,
replacing ............................................. 7-36
Turn signal switch .................................... 3-9
VValve clearance, adjusting .................... 7-21
Vehicle identification number................. 10-1WWheels .................................................. 7-24
E_5jc.book Page 2 Monday, January 22, 2001 12:12 PM