7
PERIODIC MAINTENANCE AND MINOR REPAIR
Owner’s tool kit .................................................... 7-1
Periodic maintenance and lubrication chart ......... 7-3
Removing and installing cowlings and panels ..... 7-6
Checking the spark plugs .................................. 7-11
Engine oil and oil filter cartridge ........................ 7-12
Final gear oil ...................................................... 7-15
Checking the coolant level ................................. 7-15
Cleaning the air filter elements .......................... 7-17
Adjusting the carburetors ................................... 7-19
Adjusting the engine idling speed ...................... 7-20
Adjusting the throttle cable free play .................. 7-21
Adjusting the valve clearance ............................ 7-21
Tires ................................................................... 7-21
Cast wheels ....................................................... 7-24
Clutch lever free play ......................................... 7-25
Adjusting the brake lever free play ..................... 7-25
Adjusting the brake pedal position ..................... 7-26
Adjusting the rear brake light switch .................. 7-26Checking the front and rear brake pads ............ 7-27
Checking the brake and clutch fluid levels ........ 7-28
Changing the brake and clutch fluids ................ 7-29
Checking and lubricating the brake and
shift pedals ...................................................... 7-29
Checking and lubricating the brake and
clutch levers .................................................... 7-30
Checking and lubricating the sidestand ............ 7-30
Checking the front fork ...................................... 7-31
Checking the steering ....................................... 7-31
Battery ............................................................... 7-32
Replacing the fuses .......................................... 7-33
Replacing the headlight bulb ............................. 7-35
Replacing a turn signal light bulb or the
tail/brake light bulb .......................................... 7-36
Replacing the license plate light bulb ................ 7-37
Troubleshooting ................................................. 7-37
Troubleshooting charts ...................................... 7-38
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11-INDEXAAir filter elements, cleaning .................... 7-17
Anti-theft alarm ........................................3-8
Audio settings (basic) ...............................4-5
Audio settings (modes) ............................4-5
Audio system parts, location of................4-1
Auxiliary audio source ............................ 4-18
Auxiliary DC jack and terminals.............. 3-24BBattery ................................................... 7-32
Brake and clutch fluid levels,
checking .............................................. 7-28
Brake and clutch fluids, changing........... 7-29
Brake and clutch levers, checking and
lubricating ............................................ 7-30
Brake and shift pedals, checking and
lubricating ............................................ 7-29
Brake lever............................................. 3-11
Brake lever free play, adjusting .............. 7-25
Brake light switch (rear), adjusting ......... 7-26
Brake pads, checking............................. 7-27
Brake pedal............................................ 3-11
Brake pedal position, adjusting .............. 7-26CCarburetors, adjusting............................ 7-19
Care.........................................................8-1
Cassette deck operation ..........................4-9
CD changer operation ............................ 4-17
Clutch lever ............................................ 3-10
Clutch lever free play ............................. 7-25
Conversion table ......................................9-5
Coolant level, checking .......................... 7-15
Coolant temperature warning light ........... 3-4
Cowlings and panels, removing and
installing................................................ 7-6
Cruise control indicator lights ................... 3-4
Cruise control switches .......................... 3-10
Cruise control system .............................. 3-6DDimmer switch ......................................... 3-9EEngine break-in ....................................... 6-5
Engine oil and oil filter cartridge ............. 7-12
Engine stop switch................................... 3-9
Engine trouble warning light .................... 3-3FFinal gear oil .......................................... 7-15
Front fork, adjusting ............................... 3-19
Front fork, checking ............................... 7-31
Fuel ....................................................... 3-12
Fuel cock ............................................... 3-13
Fuel consumption, tips for reducing ......... 6-4
Fuel gauge .............................................. 3-8
Fuel level warning light ............................ 3-4
Fuel tank breather hose ......................... 3-13
Fuel tank cap ......................................... 3-11
Fuses, replacing .................................... 7-33HHandlebar switches ................................. 3-9
Headlight bulb, replacing ....................... 7-35
Headsets ................................................. 4-2
Helmet holders ...................................... 3-15
High beam indicator light ......................... 3-3
Horn switch ..............................................3-9IIdentification numbers ............................10-1
Idling speed, adjusting ...........................7-20
Ignition circuit cut-off system ..................3-22
Indicator and warning lights......................3-3KKey identification number .......................10-1LLicense plate light bulb, replacing...........7-37
Light switch ..............................................3-9MMain switch/steering lock .........................3-1
Model label ............................................10-2NNeutral indicator light ...............................3-4OOil level warning light ...............................3-3
Overdrive indicator light............................3-3PParking.....................................................6-6
Part locations ...........................................2-1
Pass switch ..............................................3-9
Periodic maintenance and lubrication
chart ......................................................7-3
Pre-operation check list ............................5-1RRadio operation......................................4-12
Rider seat ..............................................3-15
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