2001 YAMAHA XVZ1300TF brake pads

7
PERIODIC MAINTENANCE AND MINOR REPAIR
Owner’s tool kit .................................................... 7-1
Periodic maintenance and lubrication chart ......... 7-3
Removing and installing cowlings and panels ..... 7-6
Checking the spark plugs .................................. 7-11
Engine oil and oil filter cartridge ........................ 7-12
Final gear oil ...................................................... 7-15
Checking the coolant level ................................. 7-15
Cleaning the air filter elements .......................... 7-17
Adjusting the carburetors ................................... 7-19
Adjusting the engine idling speed ...................... 7-20
Adjusting the throttle cable free play .................. 7-21
Adjusting the valve clearance ............................ 7-21
Tires ................................................................... 7-21
Cast wheels ....................................................... 7-24
Clutch lever free play ......................................... 7-25
Adjusting the brake lever free play ..................... 7-25
Adjusting the brake pedal position ..................... 7-26
Adjusting the rear brake light switch .................. 7-26Checking the front and rear brake pads ............ 7-27
Checking the brake and clutch fluid levels ........ 7-28
Changing the brake and clutch fluids ................ 7-29
Checking and lubricating the brake and
shift pedals ...................................................... 7-29
Checking and lubricating the brake and
clutch levers .................................................... 7-30
Checking and lubricating the sidestand ............ 7-30
Checking the front fork ...................................... 7-31
Checking the steering ....................................... 7-31
Battery ............................................................... 7-32
Replacing the fuses .......................................... 7-33
Replacing the headlight bulb ............................. 7-35
Replacing a turn signal light bulb or the
tail/brake light bulb .......................................... 7-36
Replacing the license plate light bulb ................ 7-37
Troubleshooting ................................................. 7-37
Troubleshooting charts ...................................... 7-38
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
7-3
7
EAU03685
Periodic maintenance and lubrication chart
NOTE:_ l
The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
l
From 50,000 km, repeat the maintenance intervals starting from 10,000 km.
l
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni-
cal skills.
_CP-03ENO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (´1,000 km)
ANNUAL
CHECK
1 10203040
1
*Fuel line• Check fuel hoses for cracks or damage.ÖÖÖÖ Ö
2*Fuel filter• Check condition.ÖÖ
3 Spark plugs• Check condition.
• Clean and regap.ÖÖ
•Replace.ÖÖ
4*Valves• Check valve clearance.
• Adjust.Every 40,000 km
5 Air filter element• Clean.ÖÖ
•Replace.ÖÖ
6*Clutch• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 7-5.) ÖÖÖÖÖ
7*Front brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 7-5.)ÖÖÖÖÖ Ö
• Replace brake pads. Whenever worn to the limit
8*Rear brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 7-5.)ÖÖÖÖÖ Ö
• Replace brake pads. Whenever worn to the limit
9*Brake hoses• Check for cracks or damage.ÖÖÖÖ Ö
• Replace. (See NOTE on page 7-5.) Every 4 years
E_5jc.book Page 3 Monday, January 22, 2001 12:12 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
7-27
7
EAU00721
Checking the front and rear
brake pads The front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart.
EAU03938
Front brake pads
Each front brake pad is provided with
wear indicator grooves, which allow
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that the wear
indicator grooves have almost disap-
peared, have a Yamaha dealer replace
the brake pads as a set.
EAU03939
Rear brake pads
Each rear brake pad is provided with a
wear indicator groove, which allows
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator groove. If a brake
pad has worn to the point that the wear
indicator groove has almost disap-
peared, have a Yamaha dealer replace
the brake pads as a set.
1. Brake pad wear indicator groove (´ 3)Front
1. Brake pad wear indicator grooveRear
E_5jc.book Page 27 Monday, January 22, 2001 12:12 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
7-28
7
EAU03914
Checking the brake and clutch
fluid levels Insufficient brake or clutch fluid may al-
low air to enter the brake or clutch sys-
tems, possibly causing them to
become ineffective.
Before riding, check that the brake and
clutch fluids are above the minimum
level marks and replenish if necessary.
A low brake or clutch fluid level may in-
dicate brake or clutch system leakage
and/or worn brake pads. If the brake or
clutch levels are low, be sure to check
the brake or clutch systems for leakage
and the brake pads for wear.Observe these precautions:
l
When checking the brake and
clutch fluid levels, make sure that
the top of each reservoir is level.
l
Use only the recommended quali-
ty brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking or clutch
performance.
l
Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking or clutch per-
formance.
l
Be careful that water does not en-
ter the brake or clutch fluid reser-
voir when refilling. Water will
significantly lower the boiling point
of the fluid and may result in vapor
lock.
l
Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.
l
As the brake pads wear, it is nor-
mal for the brake fluid level to
gradually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.
1. Minimum level markFront brake
1. Minimum level markRecommended brake and clutch
fluid: DOT 4 brake fluidRear brake
1. Minimum level markClutch
E_5jc.book Page 28 Monday, January 22, 2001 12:12 PM

11-INDEXAAir filter elements, cleaning .................... 7-17
Anti-theft alarm ........................................3-8
Audio settings (basic) ...............................4-5
Audio settings (modes) ............................4-5
Audio system parts, location of................4-1
Auxiliary audio source ............................ 4-18
Auxiliary DC jack and terminals.............. 3-24BBattery ................................................... 7-32
Brake and clutch fluid levels,
checking .............................................. 7-28
Brake and clutch fluids, changing........... 7-29
Brake and clutch levers, checking and
lubricating ............................................ 7-30
Brake and shift pedals, checking and
lubricating ............................................ 7-29
Brake lever............................................. 3-11
Brake lever free play, adjusting .............. 7-25
Brake light switch (rear), adjusting ......... 7-26
Brake pads, checking............................. 7-27
Brake pedal............................................ 3-11
Brake pedal position, adjusting .............. 7-26CCarburetors, adjusting............................ 7-19
Care.........................................................8-1
Cassette deck operation ..........................4-9
CD changer operation ............................ 4-17
Clutch lever ............................................ 3-10
Clutch lever free play ............................. 7-25
Conversion table ......................................9-5
Coolant level, checking .......................... 7-15
Coolant temperature warning light ........... 3-4
Cowlings and panels, removing and
installing................................................ 7-6
Cruise control indicator lights ................... 3-4
Cruise control switches .......................... 3-10
Cruise control system .............................. 3-6DDimmer switch ......................................... 3-9EEngine break-in ....................................... 6-5
Engine oil and oil filter cartridge ............. 7-12
Engine stop switch................................... 3-9
Engine trouble warning light .................... 3-3FFinal gear oil .......................................... 7-15
Front fork, adjusting ............................... 3-19
Front fork, checking ............................... 7-31
Fuel ....................................................... 3-12
Fuel cock ............................................... 3-13
Fuel consumption, tips for reducing ......... 6-4
Fuel gauge .............................................. 3-8
Fuel level warning light ............................ 3-4
Fuel tank breather hose ......................... 3-13
Fuel tank cap ......................................... 3-11
Fuses, replacing .................................... 7-33HHandlebar switches ................................. 3-9
Headlight bulb, replacing ....................... 7-35
Headsets ................................................. 4-2
Helmet holders ...................................... 3-15
High beam indicator light ......................... 3-3
Horn switch ..............................................3-9IIdentification numbers ............................10-1
Idling speed, adjusting ...........................7-20
Ignition circuit cut-off system ..................3-22
Indicator and warning lights......................3-3KKey identification number .......................10-1LLicense plate light bulb, replacing...........7-37
Light switch ..............................................3-9MMain switch/steering lock .........................3-1
Model label ............................................10-2NNeutral indicator light ...............................3-4OOil level warning light ...............................3-3
Overdrive indicator light............................3-3PParking.....................................................6-6
Part locations ...........................................2-1
Pass switch ..............................................3-9
Periodic maintenance and lubrication
chart ......................................................7-3
Pre-operation check list ............................5-1RRadio operation......................................4-12
Rider seat ..............................................3-15
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM