2001 YAMAHA TMAX fuel filter

EAU00026
DESCRIPTION
12
3
4
5
6
7
8
9
2-1
1. Fuel tank cap (page 3-8)
2. Rear storage compartment (page 3-12)
3. Helmet holder (page 3-11)
4. Grab bar (page 5-2)
5. Chain drive oil filler cap (page 6-16)6. Engine oil filler cap (page 6-13)
7. V-Belt air filter element (left)
8. Engine oil drain bolt (page 6-12)
9. Engine oil level check window (page 6-12)
10. Oil filter cartridge (page 6-13)
1
2
3
4
9
8
7
6
5
10
Left view
5GJ-9-EV 5/26/01 11:03 AM Page 12

6-3
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
EAU03685
Periodic maintenance and lubrication chart
NOTE:
8The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
8From 50,000 km, repeat the maintenance intervals starting from 10,000 km.
8Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and
technical skills.NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (×1,000 km)
ANNUAL
CHECK
1 10203040
1
*Fuel line•Check fuel hoses and vacuum hose for cracks or damage.√√√√ √
2*Fuel filter•Check condition.√√
3 Spark plugs•Check condition.
•Clean and regap.√√
•Replace.√√
4*Valves•Check valve clearance.
•Adjust.Every 40,000 km
5 Air filter element•Clean.√√
•Replace.√√
6*V-belt case air filter
elements•Clean.√√
•Replace.√√
7*Front brake•Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-5.)√√√√√ √
•Replace brake pads.Whenever worn to the limit
5GJ-9-EV 5/26/01 11:04 AM Page 44

Specifications
Model XP500
Dimensions
Overall length 2,235 mm
Overall width 775 mm
Overall height 1,410 mm
Seat height 795 mm
Wheelbase 1,575 mm
Ground clearance 130 mm
Minimum turning radius 2,800 mm
Basic weight (with oil and full
fuel tank)217 kg
Engine
Engine type Liquid-cooled 4-stroke, DOHC
Cylinder arrangement Forward inclined 2–cylinder
Displacement 499 cm
3
Bore ×Stroke 66.0 ×73.0 mm
Compression ratio 10:1
Starting system Electric starter
Lubrication system Dry sump
EAU01038
SPECIFICATIONS
1
2
3
4
5
6
78
9
8-1
Engine oil
Type SAE 10W-30 or 10W-40
Recommended engine oil
classification API Service SE, SF, SG
type or highercCBe sure to use motor oils that do not contain anti-friction
modifiers. Passenger car motor oils (often labeled “ENERGY
CONSERVING”) contain anti-friction additives which will
cause clutch and/or starter clutch slippage, resulting in
reduced component life and poor engine performance.
Quantity
Without oil filter cartridge
replacement 2.8 L
With oil filter cartridge
replacement 2.9 L
Total amount (dry engine) 3.6 L
Chain drive oil
Type SAE 80API “GL-4” hypoid
gear oil
Total amount 0.7 L
5GJ-9-EV 5/26/01 11:04 AM Page 88

8-2
SPECIFICATIONS
1
2
3
4
5
6
78
9
Radiator capacity
(including all routes)1.5 L
Air filterDry element
Fuel
Type Regular unleaded gasoline
Fuel tank capacity 14 L
Carburetor
Manufacturer MIKUNI
Model × quantity BS30 × 2
Spark plug
Manufacturer/model × quantity NGK / CR7E × 2
Spark plug gap 0.7–0.8 mm
Clutch typeWet, multiple-disc automatic
Transmission
Primary reduction system Helical gear/spur gear
Primary reduction ratio 52/32 ×36/22 (2.659)
Secondary reduction system Chain drive
Secondary reduction ratio 41/25 ×40/29 (2.262)
Transmission type V-belt automatic
Operation Centrifugal automatic clutchChassis
Frame type Diamond
Caster angle 28°
Trail 95 mm
Tires
Front
Type Tubeless
Size 120/70-14M/C 55S
Manufacturer/ DUNLOP / D305FA
model BRIDGESTONE / HOOP B03
Rear
Type Tubeless
Size 150/70-14M/C 66S
Manufacturer/ DUNLOP / D305
model BRIDGESTONE / HOOP B02
Maximum load* 183 kg
Air pressure (cold tire)
up to 90 kg load*
Front 200 kPa (2.00 kg/cm
2, 2.00 bar)
Rear 225 kPa (2.25 kg/cm2, 2.25 bar)
90 kg load–maximum
load*
Front 225 kPa (2.25 kg/cm2, 2.25 bar)
Rear 250 kPa (2.50 kg/cm2, 2.50 bar)
5GJ-9-EV 5/26/01 11:04 AM Page 89

INDEX
F
Front and rear brake levers ...................6-25
Front and rear brake pads, checking.....6-26
Front fork, checking ...............................6-30
Fuel .........................................................3-9
Fuel consumption, tips for reducing ........5-3
Fuel gauge ..............................................3-4
Fuel tank cap ...........................................3-8
Fuses, replacing ....................................6-34
H
Handlebar switches .................................3-6
Pass switch ...........................................3-6
Dimmer switch ......................................3-6
Turn signal switch .................................3-6
Horn switch ...........................................3-6
Engine stop switch ................................3-7
Start switch ...........................................3-7
Headlight bulb, replacing .......................6-35
Helmet holder ........................................3-11
I
Identification numbers .............................9-1
Ignition circuit cut-off system .................3-13
Indicator lights .........................................3-2
Turn signal indicator lights ....................3-3
High beam indicator light ......................3-3
Oil change indicator light ......................3-2
V-belt replacement indicator light .........3-3
K
Key identification number ........................9-1
M
Main switch/steering lock ........................3-1
Model label ..............................................9-2
P
Parking ....................................................5-4
Part locations...........................................2-1
Periodic maintenance and lubrication
chart ......................................................6-3
Pre-operation check list ...........................4-1
R
Rider backrest, adjusting .......................3-10
S
Safe-riding points ....................................1-2
Seat .........................................................3-9
Sidestand ..............................................3-12
Self-diagnosis device ..............................3-6
Spark plugs, checking .............................6-9
Specifications ..........................................8-1
Speedometer unit ....................................3-3
Starting the engine ..................................5-1
Starting off ...............................................5-2
Steering, checking .................................6-31
Storage ....................................................7-4
Storage compartments ..........................3-12
T
Throttle cable free play, adjusting .........6-22
Throttle grip and cable, checking and
lubricating ...........................................6-29
Tires ......................................................6-23
A
Acceleration and deceleration .................5-2
Air filter element, cleaning .....................6-19
Anti-theft alarm (optional) ........................3-5
B
Battery ...................................................6-32
Brake fluid level, checking .....................6-27
Brake fluid, changing .............................6-28
Brake lever (front)....................................3-7
Brake lever (rear) ....................................3-8
Brake levers, lubricating ........................6-28
Braking ....................................................5-3
C
Carburetors, adjusting ...........................6-21
Care.........................................................7-1
Centerstand and sidestand, checking
and lubricating ....................................6-30
Chain drive oil........................................6-16
Clock .......................................................3-5
Conversion table .....................................8-5
Coolant ..................................................6-17
Coolant temperature gauge.....................3-4
Cowlings and panels, removing and
installing ................................................6-6
E
Engine break-in .......................................5-4
Engine idling speed ...............................6-21
Engine oil and oil filter cartridge ............6-12
5GJ-9-EV 5/26/01 11:04 AM Page 96