2001 YAMAHA TMAX engine oil

EAU00026
DESCRIPTION
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3
4
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8
9
2-1
1. Fuel tank cap (page 3-8)
2. Rear storage compartment (page 3-12)
3. Helmet holder (page 3-11)
4. Grab bar (page 5-2)
5. Chain drive oil filler cap (page 6-16)6. Engine oil filler cap (page 6-13)
7. V-Belt air filter element (left)
8. Engine oil drain bolt (page 6-12)
9. Engine oil level check window (page 6-12)
10. Oil filter cartridge (page 6-13)
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Left view
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Indicator lights
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Oil change indicator light “
7
”
This indicator light comes on at the
initial 1,000 km, then at 5,000 km and
every 5,000 km thereafter to indicate
that the engine oil should be
changed.
After changing the engine oil, reset
the oil change indicator light. (See
page 6-15 for the resetting proce-
dure.)If the engine oil is changed before the
oil change indicator comes on (i.e.
before the periodic oil change interval
has been reached), the indicator light
must be reset after the oil change for
the next periodic oil change to be
indicated at the correct time. (See
page 6-15 for the resetting proce-
dure.)
The electrical circuit of the indicator
light can be checked according to the
following procedure.
1. Set the engine stop switch to “#”
and turn the key to “ON”.
2. Check that the indicator comes
on for a few seconds and then
goes off.
3. If the indicator light does not
come on, have a Yamaha dealer
check the electrical circuit.
1. Oil change indicator light “
7
”
2. V-Belt replacement indicator light “V-BELT”
3. High beam indicator light “&”
4. Turn signal indicator lights “4”/“6”
INSTRUMENT AND CONTROL FUNCTIONS
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6
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8
9
NOTE:
The oil change indicator light may
flash when the engine is revved with
the scooter on the centerstand, but
this does not indicate a malfunction.
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3-3
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High beam indicator light “&”
This indicator light comes on when
the high beam of the headlight is
switched on.
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Turn signal indicator lights
“4”/“6”
The corresponding indicator light
flashes when the turn signal switch is
pushed to the left or right.
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Speedometer unit The speedometer unit is equipped
with a speedometer, an odometer
and a tripmeter. The speedometer
shows riding speed. The odometer
shows the total distance traveled.
The tripmeter shows the distance
traveled since it was last set to zero.
Pushing the “TRIP” button switches
the display between the odometer
mode “ODO” and the tripmeter mode
“TRIP”. To reset the tripmeter, enter
the “TRIP” mode, and then hold down
INSTRUMENT AND CONTROL FUNCTIONS
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23
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1. Speedometer
2. Odometer/tripmeter
3.“TRIP” button
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4
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V-belt replacement indicator light
“V-Belt”
This indicator light comes on when
the V-belt needs to be replaced.
The electrical circuit of the indicator
light can be checked according to the
following procedure.
1. Turn the key to “ON” and set the
engine stop switch to “#”.
2. If the indicator light does not
come on, have a Yamaha dealer
check the electrical circuit.1. Oil change indicator light “
7
”
2. V-Belt replacement indicator light “V-BELT”
3. High beam indicator light “&”
4. Turn signal indicator lights “4”/“6”
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INSTRUMENT AND CONTROL FUNCTIONS
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Handlebar switches
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Pass switch “PASS”
Press this switch to flash the head-
light.
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Dimmer switch
Set this switch to “&” for the high
beam and to “%” for the low beam.1. Pass switch “PASS”
2. Dimmer switch
3. Turn signal switch
4. Horn switch “*”
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Self-diagnosis deviceThis model is equipped with a self-
diagnosis device for the throttle posi-
tion sensor, the speed sensor, and
the overturn switch. If any of those
circuits are defective, the oil change
indicator light will flash.
If the indicator light flashes, have a
Yamaha dealer check the scooter as
soon as possible.NOTE:
The oil change indicator light may
flash when the engine is revved with
the scooter on the centerstand, but
this does not indicate a malfunction.
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Turn signal switch
To signal a right-hand turn, push this
switch to “6”. To signal a left-hand
turn, push this switch to “4”. When
released, the switch returns to the
center position. To cancel the turn
signal lights, push the switch in after
it has returned to the center position.
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Horn switch “*”
Press this switch to sound the horn.
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4-1
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PRE-OPERATION CHECKS
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9The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpect-
edly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leak-
age or loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thor-
ough visual inspection, to check the following points before each ride.
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Pre-operation check list
ITEM CHECKS PAGE
Fuel•Check fuel level in fuel tank.
•Refuel if necessary.
•Check fuel line for leakage.3-4, 3-8–3-9
Engine oil•Check oil level in engine.
•If necessary, add recommended oil to specified level.
•Check vehicle for oil leakage.6-12–6-14
Coolant•Check coolant level in reservoir.
•If necessary, add recommended coolant to specified level.
•Check cooling system for leakage.6-17–6-18
Front brake•Check operation.
•If soft or spongy, have Yamaha dealer bleed hydraulic system.
•Check fluid level in reservoir.
•If necessary, add recommended brake fluid to specified level.
•Check hydraulic system for leakage.3-7, 6-25–6-28
Rear brake•Check operation.
•If soft or spongy, have Yamaha dealer bleed hydraulic system.
•Check fluid level in reservoir.
•If necessary, add recommended brake fluid to specified level.
•Check hydraulic system for leakage.3-8, 6-25–6-28
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5-4
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0–1,000 km
Avoid prolonged operation above 1/3
throttle.
1,000–1,600 km
Avoid prolonged operation above 1/2
throttle.
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cCAfter 1,000 km of operation, the
engine oil must be changed, and
the oil filter cartridge replaced.1,600 km and beyond
The vehicle can now be operated
normally.
EC000049
cCIf any engine trouble should occur
during the engine break-in period,
immediately have a Yamaha dealer
check the vehicle.OPERATION AND IMPORTANT RIDING POINTS
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Engine break-inThere is never a more important peri-
od in the life of your engine than the
period between 0 and 1,600 km. For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do
not put an excessive load on it for the
first 1,600 km. The various parts in
the engine wear and polish them-
selves to the correct operating clear-
ances. During this period, prolonged
full-throttle operation or any condition
that might result in engine overheat-
ing must be avoided.
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ParkingWhen parking, stop the engine, and
then remove the key from the main
switch.
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w8Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely
to touch them.
8Do not park on a slope or on
soft ground, otherwise the
scooter may overturn.
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PERIODIC MAINTENANCE AND MINOR REPAIR
Owner’s tool kit .......................................................6-1
Periodic maintenance and lubrication chart ............6-3
Removing and installing cowlings and panels ........6-6
Checking the spark plugs........................................6-9
Engine oil and oil filter cartridge ............................6-12
Chain drive oil .......................................................6-16
Coolant..................................................................6-17
Cleaning the air filter element ...............................6-19
Adjusting the carburetors ......................................6-21
Adjusting the engine idling speed .........................6-21
Adjusting the throttle cable free play .....................6-22
Adjusting the valve clearance ...............................6-22
Tires ......................................................................6-23
Cast wheels ..........................................................6-25
Front and rear brake levers...................................6-25
Checking the front and rear brake pads................6-26
Checking the brake fluid level ...............................6-27
Changing the brake fluid .......................................6-28
Checking and lubricating the throttle grip and
cable ...................................................................6-29
Lubricating the front and rear brake levers ...........6-29
Checking and lubricating the
centerstand and sidestand ..................................6-30
Checking the front fork ..........................................6-30Checking the steering ...........................................6-31
Checking the wheel bearings ................................6-32
Battery...................................................................6-32
Replacing the fuses ..............................................6-34
Replacing a headlight bulb....................................6-35
Troubleshooting ....................................................6-36
Troubleshooting charts .........................................6-37
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6-4
PERIODIC MAINTENANCE AND MINOR REPAIR
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*Rear brake•Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-5.)√√√√√ √
•Replace brake pads.Whenever worn to the limit
9*Brake hose•Check for cracks or damage.√√√√ √
•Replace. (See NOTE on page 6-5.)Every 4 years
10*Wheels•Check runout and for damage.√√√√
11*Tires•Check tread depth and for damage.
•Replace if necessary.
•Check air pressure.
•Correct if necessary.√√√√
12*Wheel bearings•Check bearing for looseness or damage.√√√√
13*Steering bearings•Check bearing play and steering for roughness.√√√√√
•Lubricate with lithium-soap-based greaseEvery 20,000 km
14*Chassis fasteners•Make sure that all nuts, bolts and screws are properly tightened.√√√√ √
15 Sidestand/centerstand•Check operation.
•Lubricate.√√√√ √
16*Sidestand switch•Check operation.√√√√√ √
17*Front fork•Check operation and for oil leakage.√√√√
18*Rear shock absorber
assembly•Check operation and shock absorber for oil leakage.√√√√
•Lubricate the pivoting points with lithium-soap-based
grease.√√
19*Carburetors•Adjust engine idling speed and synchronization.√√√√√ √ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (×1,000 km)
ANNUAL
CHECK
1 10203040
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