Engine
Front
A52462
A93972
Disconnect
HookPin
Turn
A93973
Plunger
Push
Turn
14-66
- ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ-FE)
2559 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
(b) Install a new gasket and the chain tensioner with the 2
nuts.
Torque: 9.0 NVm (92 kgfVcm, 80 in.Vlbf)
NOTICE:
If the hook is released while inserting, apply the hook
again, and insert the chain tensioner.
(c) Turn the crankshaft counterclockwise and check that the
plunger knock pin is disconnected from the hook.
(d) Turn the crankshaft clockwise and check that the slipper
is pushed by the plunger.
87. INSPECT VALVE CLEARANCE (See page 14-6)
88. ADJUST VALVE CLEARANCE (See page 14-6)
89. INSTALL CYLINDER HEAD COVER GASKET
(a) Install the gasket to the cylinder head cover.
A94205
Seal Packing
Seal Packing
A94204NutNut AA A A
B
AABB
SST
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- ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ-FE)
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2560 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
90. INSTALL CYLINDER HEAD COVER SUB-ASSY
(a) Remove any old packing (FIPG) material.
(b) Apply seal packing to the 2 locations shown in the illustra-
tion.
Seal packing: Part No. 08826-00080 or equivalent
NOTICE:
Remove any oil from the contact surface.
Install the cylinder head cover within 5 minutes after
applying seal packing.
Do not apply engine oil for at least 2 hours after instal-
ling.
(c) Install the cylinder head cover with the 8 bolts and 2 nuts.
Torque:
11 NVm (112 kgfVcm, 8 ftVlbf) for nut
11 NVm (112 kgfVcm, 8 ftVlbf) for bolt A
14 NVm (143 kgfVcm, 10 ftVlbf) for bolt B
91. INSTALL SPARK PLUG
Torque: 19 NVm (194 kgfVcm, 14 ftVlbf)
92. INSTALL VENTILATION VALVE SUB-ASSY
(a) Apply adhesive on the threads of the ventilation valve.
Torque: 19 NVm (194 kgfVcm, 14 ftVlbf)
Adhesive: Part No. 08833-00070 THREE BOND 1324 or equivalent
93. INSTALL OIL FILLER CAP SUB-ASSY
94. INSTALL OIL FILTER UNION
(a) Using a 12 mm hexagon wrench, install the oil filter union.
Torque: 30 NVm (306 kgfVcm, 22 ftVlbf)
95. INSTALL OIL FILTER SUB-ASSY
(a) Check and clean the oil filter installation surface.
(b) Apply clean engine oil to the gasket of a new oil filter.
(c) Lightly screw the oil filter into place, and tighten it until the
gasket contacts the seat.
(d) Using SST, tighten it an additional 3/4 turn.
SST 09228-06501
100MI-01
A81214
- ENGINE CONTROL SYSTEMACCELERATOR PEDAL ROD ASSY (2AZ-FE)
10-1 1
2369 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
ACCELERATOR PEDAL ROD ASSY (2AZ-FE)
REPLACEMENT
1. REMOVE ACCELERATOR PEDAL ROD ASSY
(a) Disconnect the accelerator pedal position sensor con-
nector.
(b) Remove the 2 bolts and pedal rod.
2. INSTALL ACCELERATOR PEDAL ROD ASSY
(a) Install the pedal rod with the 2 bolts.
Torque: 4.9 NVm (50 kgfVcm, 43 in.Vlbf)
(b) Connect the acceleator pedal position sensor connector.
