Page 354 of 1897
BO2Q7-01
H12218
Headrest
Seatback Board
Headrest Support
Seatback CoverSeatback Pad
Seatback Frame
Hog Ring Hog Ring
Seat Cushion
Pad
Seat Cushion Cover
Seat Cushion Frame
Seat Cushion ShieldFront Seat Inner Belt
Reclining Connecting Pipe
Seat Track Handle
w/ Vertical adjster:
Vertical Adjuster KnobSeat Cushion Inner Cover
Seat Cushion Inside Cover
Spring Ring Seat Track CoverOuter Track
Front Seat Cushion Shield
Reclining Adjuster
Release Handle
Inner Track
N´m (kgf´cm, ft´lbf): Specified torque
Non-reusable part
41 (420, 30)
43 (440, 32)
37 (375, 27)
43 (440, 32)
37 (375, 27)
37 (375, 27)
37 (375, 27)
- BODYFRONT SEAT (Manual Adjuster Type)
BO-1 11
1896 Author: Date:
2001 AVALON (RM808U)
FRONT SEAT (Manual Adjuster Type)
COMPONENTS
Page 355 of 1897
BO2Q9-01
H12693A
Seatback
Board
Seat
Cushion
H12212
H12213
- BODYFRONT SEAT (Manual Adjuster Type)
BO-1 13
1898 Author: Date:
2001 AVALON (RM808U)
DISASSEMBLY
CAUTION:
When storing the seatback frame with the side airbag
assembly, do not face down the airbag deployment
side.
Never disassemble the side airbag assembly.
1. REMOVE HEADREST
2. REMOVE SEATBACK BOARD
Remove the seatback board.
HINT:
Insert your hand between the upper part of the seatback board
and seat cushion, and press ºAº of the clips to remove the clips
from the frame wire.
3. w/ Vertical adjuster:
REMOVE VERTICAL ADJUSTER KNOB
Using a screwdriver, remove the snap ring and vertical adjuster
knob.
HINT:
Tape the screwdriver tip before use.
4. REMOVE RECLINING ADJUSTER RELEASE HANDLE
5. REMOVE FRONT SEAT CUSHION SHIELD
Remove the screw and front seat cushion shield as shown in
the illustration.
6. REMOVE FRONT SEAT CUSHION INNER SHIELD
Remove the 2 screws and front seat cushion inner shield as
shown in the illustration.
Page 356 of 1897
H12214
H12207
H12215
H12216
H12217
BO-1 14
- BODYFRONT SEAT (Manual Adjuster Type)
1899 Author: Date:
2001 AVALON (RM808U)
7. REMOVE FRONT SEAT INNER BELT
(a) Remove the front seat inner belt wire harness from the
front seat cushion frame.
(b) Remove the bolt, washer and front seat inner belt.
8. REMOVE SEATBACK COVER
(a) Remove the headrest supports.
(b) Remove the hog rings.
(c) Disengage the hook as shown in the illustration.
(d) Remove the seatback cover with pad.
(e) Remove the seatback cover from the seatback pad.
9. REMOVE SEAT CUSHION COVER
(a) Remove the hog rings and side airbag assembly wire har-
ness.
(b) Remove the 4 bolts and seat cushion assembly.
(c) Remove the seat cushion cover with pad from the seat
cushion frame.
(d) Remove the seat cushion cover from the seat cushion
pad.
10. REMOVE SEATBACK FRAME
11. REMOVE RECLINING CONNECTING PIPE
12. REMOVE SEAT CUSHION INSIDE COVER
(a) Remove the screws and seat cushion inside cover.
(b) Employ the same manner described above to the other
side.
13. REMOVE SEAT TRACK HANDLE
Using a screwdriver, remove the seat track handle.
HINT:
Tape the screwdriver tip before use.
14. w/ Vertical adjuster:
DISASSEMBLE OUTER TRACK AND INNER TRACK
(a) Using a screwdriver, remove the E-ring.
(b) Disassemble the outer track and inner track.
Page 359 of 1897
BO2QB-01
H12216
H11197
H12215
BO-1 16
- BODYFRONT SEAT (Manual Adjuster Type)
1901 Author: Date:
2001 AVALON (RM808U)
REASSEMBLY
1. w/ Vertical adjuster:
ASSEMBLE OUTER TRACK AND INNER TRACK
2. INSTALL SEAT TRACK HANDLE
3. INSTALL SEAT CUSHION INSIDE COVER
(a) Install the seat cushion inside cover with the screw.
(b) Employ the same manner described above to the other
side.
4. INSTALL RECLINING CONNECTING PIPE
(a) Adjust the reclining lock positions of the seat adjusters.
(b) Slide the seat adjusters to the most front position.
(c) Place the adjusters on a spacer to adjust the seat rails in
parallel and install the connecting pipe.
HINT:
When installing the connecting pipe while raising up the adjust-
ers, the lock positions adjusted in 4-(a) may become detached.
When this happens, a lock error will occur.
5. INSTALL SEATBACK FRAME
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
6. INSTALL SEAT CUSHION ASSEMBLY
(a) Install the seat cushion cover to the seat cushion pad.
(b) Install the seat cushion cover with pad to the seat cushion
frame.
(c) Install the seat cushion assembly to the seat adjuster with
4 bolts.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
(d) Install the side airbag assembly wire harness and new
hog rings.
7. INSTALL SEATBACK ASSEMBLY
(a) Install the seatback cover to the seatback pad.
(b) Install the seatback cover with pad to the seatback frame.
(c) Engage the hook as shown in the illustration.
(d) Install new hog rings.
(e) Install the headrest support.
Page 360 of 1897
H12214
H12213
H12212
- BODYFRONT SEAT (Manual Adjuster Type)
BO-1 17
1902 Author: Date:
2001 AVALON (RM808U)
8. INSTALL FRONT SEAT INNER BELT
(a) Install the front seat inner belt with bolt and washer.
Torque: 41 N´m (420 kgf´cm, 30 ft´lbf)
(b) Install the front seat inner belt wire harness to the seat
cushion frame.
9. INSTALL FRONT SEAT CUSHION INNER SHIELD
Install the front seat cushion inner shield with the 2 screws as
shown in the illustration.
10. INSTALL FRONT SEAT CUSHION SHIELD
Install the front cushion shield with the screw as shown in the
illustration.
11. INSTALL RECLINING ADJUSTER RELEASE HANDLE
12. w/ Vertical adjuster:
INSTALL VERTICAL ADJUSTER KNOB
13. INSTALL SEATBACK BOARD
14. INSTALL HEADREST
Page 362 of 1897
BO2Q2-01
H12211
Hog Ring Separate type:
Seatback Cover
Hog Ring
Seatback Frame
w/ Lumbar support:
Lumbar Support Assembly
Reclining Adjuster
Inside Cover
Seat Track
Cover
Sliding Motor Seat Track Cover
Front Power
Adjuster ShieldSeatback Pad
Headrest Support
Headrest
Seatback Board
Seat Cushion
Frame
Seat Wire
w/ Power seat control:
Power Seat Position
Control Computer
Seat Cushion
CoverSeat Cushion
Pad
Seat Cushion
Inner Shield
Front Seat Inner Belt
w/ Lumbar support:
Lumbar Support Switch Power Seat Switch
Slide Motor
w/ 4 way-vertical:
Front Vertical Motor
w/ Power seat control:
Seat Memory SwitchSeat Cushion
Shield
Power Seat
Switch Knob
Rear Vertical Motor
N´m (kgf´cm, ft´lbf): Specified torque
Non-reusable part
18 (185, 13)
43 (440, 32)
37 (375, 27)
37 (375, 27)
37 (375, 27)
41 (420, 30)
- BODYFRONT SEAT (Power Adjuster Type)
BO-103
1888 Author: Date:
2001 AVALON (RM808U)
FRONT SEAT (Power Adjuster Type)
COMPONENTS
Page 363 of 1897
H12210
Bench type:
Headrest SupportHeadrest
Seatback Board
Seatback Frame
Seatback Pad
Seatback Cover
Seat Cushion Cover Seat
Cushion
PadSeat Wire
w/ Power seat control:
Power Seat Position Control Computer
Reclining Adjuster
Inside Cover
Seat Track Cover
Center Armrest Hog Ring
Hog Ring
Seat
Cushion
Frame
Seat Cushion Inner Shield
Seat Track Cover
Slide Motor
w/ 4 way-vertical:
Front Vertical Motor
w/ Power seat control:
Seat Memory Switch
37 (375, 27)
Reclining
Motor
Power Seat Switch
37 (375, 27)Front Seat
Inner Belt
Front Power
Adjuster Shield
Rear
Vertical Motor
Power Seat
Switch Knob
Seat
Cushion
Shield
N´m (kgf´cm, ft´lbf): Specified torque
Non-reusable part
18 (185, 13)
18 (185, 13)
18 (185, 13)
43 (440, 32)
41 (420, 30)
Seat Track Cover
43 (440, 32)
37 (375, 27)
41 (420, 30)
41 (420, 30)
BO-104
- BODYFRONT SEAT (Power Adjuster Type)
1889 Author: Date:
2001 AVALON (RM808U)
Page 364 of 1897
BO2Q4-01
H12693A
H12203
H12204
BO-106
- BODYFRONT SEAT (Power Adjuster Type)
1891 Author: Date:
2001 AVALON (RM808U)
DISASSEMBLY
CAUTION:
When storing the seatback frame with the side airbag
assembly, do not face down the airbag deployment
side.
Never disassemble the side airbag assembly.
1. Bench type: Driver's seat
REMOVE CENTER ARMREST
2. REMOVE HEADREST
3. REMOVE SEATBACK BOARD
Remove the seatback board.
HINT:
Insert your hand between the upper part of the seatback board
and seat cushion, and press ºAº of the clips to remove the clips
from the frame wire.
4. REMOVE SEAT CUSHION SHIELD
(a) Using a screwdriver, remove the power seat switch
knobs.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 5 screws.
(c) Remove the seat cushion shield as shown in the illustra-
tion, then disconnect the connectors.
(d) w/ Lumbar support:
Remove the 2 screws and lumbar support switch from the
seat cushion shield.
(e) w/ Power seat control:
Remove the 2 screws and seat memory switch from the
seat cushion shield.
5. REMOVE SEAT CUSHION LOWER SHIELD
Remove the screw and seat cushion lower shield as shown in
the illustration.
