
MA-12
PERIODIC MAINTENANCE
NOTE:
● Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
●(1)Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
●(2) Replace the drive belts if found damaged or if the auto belt tensioner reading reaches the maximum limit.
●(3) First replace at 90,000 Km (54,000 miles), then every 60,000 km (36,000 miles). Perform "I" (Checking the mixture ratio
and correcting the mixture ratio if necessary) at the middle of replacement interval.
●(4) Fuel filter is maintenance-free. For service procedures, refer to FL section.
●(5) Perform only according to "Maintenance Under Severe Driving conditions" for models without Euro-OBD system. For
models with Euro-OBD system, periodic maintenance is not required.
CHASSIS AND BODY MAINTENANCE (QR20DE AND QR25DE PETROL ENGINE)
(Annual Mileage >30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary,R = Replace, L = Lubricate. Cooling system I I I IMA-21
Fuel linesIIMA-22
Air cleaner filterRRMA-22
Fuel filter (In-tank type)See
NOTE (4)FL-4
Spark plugs R R R RMA-24
EVAP vapor lines (With carbon canister) I IEC-111 2 o r
EC-
111 2
Heated oxygen sensor 1 See
NOTE (5)EC-1320
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
page Perform on a kilometer basis, but on an annual
basis when driving less than 15,000 km (9.000
miles) per yearkm x
1,000
(Miles x
1,000)
Months15
(9)30
(18)45
(27)60
(36)75
(45)90
(54)105
(63)120
(72)
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform either at number of kilometers
(miles) or months, whichever comes
first.km x 1,000
(Miles x 1,000)
Months15
(9)30
(18)45
(27)60
(36)75
(45)90
(54)105
(63)120
(72)
Underhood and under vehicle
Headlamp aiming I I I ILT- 6
Brake & clutch, systems and fluid (For
level & leaks)IIIIMA-35,MA-
39
Brake fluidRRMA-39
Brake booster vacuum hoses, connec-
tions & check valveIIBR-19
Power steering fluid & lines (For level
& leaks)IIIIMA-40
Manual transaxle gear oil (For level &
leaks)IIIIMA-35
Automatic transaxle fluid (For level &
leaks)IIIIMA-36
Transfer gear oil (For level & leaks) I I I IMA-37
Differential gear oil (For level & leaks
or replace)IRIRMA-38,MA-
38

MA-14
PERIODIC MAINTENANCE
●(4) First replace at 100,000 Km (60,000 miles), then every 60,000Km (36,000 miles). After first replacement, perform "I"
(checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
●(5) If engine power decreases, black exhaust smoke is emitted or engine noise increases, perform this maintenance item.
CHASSIS AND BODY MAINTENANCE (YD22DDTI DIESEL ENGINE)
(Annual Mileage >30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary,R = Replace, L = Lubricate.
NOTE:
●(1) Inspect once per year.
● Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS
(Annual Mileage >30,000 Km/year)
The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle is
mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
Severe driving conditions
A — Driving in dusty conditions
B — Repeatedly driving short distances
C — Towing a trailer or caravan
D — Extensive idling
E — Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F — Driving in high humidity or mountainous areas
G — Driving in areas using salt or other corrosive materials
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform either at number of kilometers
(miles) or months, whichever comes first.km x 1,000
(Miles x 1,000)
Months20
(12)40
(24)60
(36)80
(48)100
(60)120
(72)
Underhood and under vehicle
Headlamp aiming I I ILT- 6
Brake & clutch, systems and fluid (For level
& leaks)IIIIIIMA-39,MA-35
Brake fluidRRMA-39
Brake booster vacuum hoses, connections
& check valveIIBR-19
Power steering fluid & lines (For level &
leaks)IIIIIIMA-40
Manual transaxle gear oil (For level & leaks) I I IMA-35,
Transfer gear oil (For level & leaks) IIIIIIMA-37
Differential gear oil (For level & leaks or
replace)IIRIIRMA-38
Steering gear & linkage, axle & suspension
parts, propeller shaft, front drive shafts &
exhaust systemIIMA-40,MA-41
,MA-37 ,MA-
41 ,MA-35
Wheel alignment (If necessary, rotate & bal-
ance wheels)IIIFSU-6,MA-38
Brake pads, rotors & other brake compo-
nentsIIIIIIMA-40,MA-39
,MA-40
Foot brake, parking brake & clutch (For free
play, stroke & operation)IIIIIIBR-6,CL-5
Ventilation air filterRRRRRRAT C - 1 2 1
Body corrosion See NOTE (1)MA-42

IDX-5
A
C
D
E
F
G
H
I
J
K
L B
IDX
ALPHABETICAL INDEX
EC-1368
Fan control amp. ............................. ATC-74,ATC-120
Fan switch ........................................ ATC-30,MTC-17
FIAR - Wiring diagram ................................... EC-1526
Final drive (FF M/T) .............................. MT-21,MT-26
Final drive disassembly ................................... RFD-11
Final drive removal and installation ................. RFD-11
Finisher, interior - See Trim ...................... EI-23,EI-25
Finisher, rear panel .............................................. EI-22
Floor trim ............................................................. EI-28
Flow charts ......................................................... GI-23
Fluid temperature sensor (A/T) ........................ AT-121
Fluorescent leak detector .............................. ATC-147
Flywheel (clutch) ................................................ CL-15
Flywheel runout(QR20DE•QR25DE) ................. EM-97
Flywheel runout(YD22DDTi) ............................ EM-218
Fog lamp, front ................................................... LT-33
Fork rod (M/T) ....................................... MT-20,MT-25
Freeze frame data EC-48,EC-455,EC-780,EC-1142
FRO2 - Wiring diagram .................... EC-672,EC-1321
FRO2/H - Wiring diagram ................ EC-658,EC-1308
Front bumper ......................................................... EI-6
Front disc brake ................................................. BR-21
Front door ............................................................. BL-8
Front Door Trim ................................................... EI-23
Front fog lamp .................................................... LT-33
Front passenger air bag .................................. SRS-35
Front seat ............................................................ SE-7
Front seat belt ...................................................... SB-3
Front seat belt pre-tensioner .... SB-2,SRS-3,SRS-39
Front side air bag ............................................. SRS-36
Front suspension ............................................... FSU-5
Front washer ...................................................... WW-4
Front wiper ......................................................... WW-4
FTS - Wiring diagram .................................... EC-1497
Fuel check valve ................ EC-425,EC-746,EC-1112
Fuel cut control (at no load high engine speed) EC-37,
EC-447
,EC-769,EC-1133,EC-1401
Fuel filler lid ........................................................ BL-75
Fuel filter ........................................................ EC-1404
Fuel filter replacement(QR20DE•QR25DE) .......... FL-4
Fuel filter replacement(YD22DDTi) ....... FL-15,MA-31
Fuel gauge .................................................. DI-4,DI-24
Fuel injection control system ......................... EC-1399
Fuel injection system .......... EC-200,EC-206,EC-934,
EC-940
Fuel injector ................................................... EC-1472
Fuel injector adjustment resistor .................... EC-1525
Fuel injector and fuel tube(QR20DE•QR25DE) . EM-32
Fuel injector and fuel tube(YD22DDTi) ............ EM-144
Fuel leak ........................................................ EC-1529
Fuel line inspection(QR20DE•QR25DE) . FL-3,MA-22
Fuel line inspection(YD22DDTi) ............ FL-14,MA-30
Fuel pressure check EC-42,EC-452,EC-775,EC-1139
Fuel pressure release ........... EC-42,EC-452,EC-775,
EC-1139
Fuel pressure relief valve .............................. EC-1405
Fuel pump ......... EC-405,EC-726,EC-1092,EC-1366
Fuel pump and gauge(QR20DE•QR25DE) .......... FL-4
Fuel system(QR20DE•QR25DE) .......................... FL-3
Fuel system(YD22DDTi) ..................................... FL-14
Fuel tank(QR20DE•QR25DE) ............................... FL-9
Fuel tank(YD22DDTi) ......................................... FL-21
Fuel temperature sensor ................................ EC-1496
Fuse ................................................................... PG-12
Fuse and fusible link box ................................... PG-75
Fusible link ......................................................... PG-12
G
Gear components (M/T) ........................ MT-18
,MT-23
Generator ........................................................... SC-12
Generator - See Alternator ................................ SC-12
Generic scan tool (GST) .................... EC-104,EC-836
Glass ................................................... GW-44,GW-46
GLOW - Wiring diagram ................................ EC-1545
Glow plug ....................................................... EC-1544
Glow plug(YD22DDTi) .................................... EM-138
Glow relay ...................................................... EC-1544
Grille - See Exterior ............................................ EI-11
Ground distribution ............................................ PG-13
G-sensor ............................................................ TF-50
H
H/AIM - Wiring diagram ...................................... LT-15
H/LAMP - Wiring diagram ........................... LT-4,LT-5
H/MIRROR - Wiring diagram ............................ GW-15
Harness connector ............................................. PG-68
Harness layout ................................................... PG-29
Headlamp ............................................................. LT-4
Headlamp aiming control .................................... LT-15
Headlamp leveler - See Headlamp aiming control .......
LT-15
Headlamp washer ............................................ WW-19
Headlining - See Roof trim .................................. EI-29
Heated oxygen sensor 1 .... EC-163,EC-169,EC-178,
EC-295
,EC-301,EC-534,EC-671,EC-899,EC-905,
EC-914
,EC-1023,EC-1029,EC-1229,EC-1320
Heated oxygen sensor 1 heater ........ EC-128,EC-657,
EC-860
,EC-1307
Heated oxygen sensor 2 .... EC-185,EC-192,EC-307,
EC-315
,EC-677,EC-921,EC-927,EC-1035,EC-1042,
EC-1326
Heated oxygen sensor 2 heater ........ EC-133,EC-662,
EC-865
,EC-1312
Heated seat ............................................... SE-3,SE-5
HEATER - Wiring diagram ................................ MTC-6
Heater and cooling unit (Heater core) ............ ATC-122
Heater mirror ..................................................... GW-15
Heater system - Wiring diagram ....................... MTC-6
Heater unit (heater core) .. ATC-126,MTC-24,MTC-26
HFC134a (R134a) system precaution ............... ATC-4
HFC134a (R134a) system service procedure ATC-129
HFC134a (R134a) system service tools .......... ATC-15
HFC134a system service equipment precaution ..........
ATC-10
HO2S1 - Wiring diaram ...... EC-130,EC-165,EC-172,