Page 440 of 2898
SAT290DB
3. Apply compressed air to oil hole in OD servo piston retainer to
remove OD servo piston from retainer.
+Hold OD servo piston while applying compressed air.
SAT593GB
4. Remove D-ring from OD servo piston.
SAT292DA
5. Remove O-rings from OD servo piston retainer.
SAT293D
6. Remove band servo piston assembly from servo piston
retainer by pushing it forward.
SAT294D
7. Place piston stem end on a wooden block. While pushing
servo piston spring retainer down, remove E-ring.
REPAIR FOR COMPONENT PARTS
Band Servo Piston Assembly (Cont'd)
AT-438
Page 442 of 2898
SAT595GA
ASSEMBLYNJAT01681. Install D-rings to servo piston retainer.
+Apply ATF to O-rings.
+Pay attention to position of each O-ring.
SAT295DA
2. Install band servo piston stem, band servo thrust washer, OD
servo return spring and spring retainer to band servo piston.
SAT301D
3. Place piston stem end on a wooden block. While pushing
servo piston spring retainer down, install E-ring.
SAT296DA
4. Install O-rings to servo piston retainer.
+Apply ATF to O-rings.
+Pay attention to the positions of the O-rings.
SAT303D
5. Install band servo piston assembly to servo piston retainer by
pushing it inward.
REPAIR FOR COMPONENT PARTS
Band Servo Piston Assembly (Cont'd)
AT-440
Page 445 of 2898
SAT311D
DISASSEMBLYNJAT01701. Remove final gear.
SAT099K
2. Press out differential side bearings.
SAT313D
3. Remove speedometer drive gear.
SAT970H
4. Drive out pinion mate shaft lock pin.
SAT316D
5. Draw out pinion mate shaft from differential case.
6. Remove pinion mate gears and side gears.
REPAIR FOR COMPONENT PARTS
Final Drive (Cont'd)
AT-443
Page 447 of 2898
SAT970H
4. Install lock pin.
+Make sure that lock pin is flush with case.
SAT313D
5. Install speedometer drive gear on differential case.
+Align the projection of speedometer drive gear with the
groove of differential case.
SAT326D
6. Install final gear and tighten fixing bolts in numerical order.
SMT700B
7. Press on differential side bearings.
REPAIR FOR COMPONENT PARTS
Final Drive (Cont'd)
AT-445
Page 452 of 2898

SAT338DA
3. Install reduction pinion gear and reduction pinion gear bearing
adjusting shim selected in step 2-e on transmission case.
4. Press idler gear bearing inner race on idler gear.
5. Press idler gear on reduction pinion gear.
+Press idler gear so that idler gear can be locked by park-
ing pawl.
SAT339D
6. Tighten idler gear lock nut to the specified torque.
+Lock idler gear with parking pawl when tightening lock
nut.
SAT340DC
7. Measure turning torque of reduction pinion gear.
+When measuring turning torque, turn reduction pinion
gear in both directions several times to seat bearing roll-
ers correctly.
Turning torque of reduction pinion gear:
0.1 - 0.69 N´m (1.1 - 7.0 kg-cm, 0.95 - 6.08 in-lb)
SAT682D
OUTPUT SHAFT BEARING PRELOAD Ð 3AX00, 3AX01,
3AX19, 3AX63 AND 3AX64 MODELS
NJAT0174S041. Select proper thickness of output shaft bearing adjusting
spacer using the following procedures.
a. Remove paper rolled around output shaft.
b. Place bearing retainer on output shaft.
SAT683D
c. Place output gear bearing inner race on bearing retainer.
d. Measure dimensions ªGº and ªHº and calculate dimension ªFº.
ªFº: Distance between the surface of output gear bearing
inner race and adjusting shim mating surface of output
shaft.
F=H±G
ASSEMBLY
Adjustment (1) (Cont'd)
AT-450
Page 454 of 2898
SAT688D
3. Place output shaft on bearing retainer.
4. Place output shaft bearing adjusting spacer selected in step
1-g on output shaft.
5. Press output gear bearing inner race on output gear.
6. Press output gear on output shaft.
SAT689D
7. Tighten output gear lock nut to specified torque.
SAT690D
8. Remove idler gear to measure output shaft bearing preload.
SAT691D
9. Measure output shaft bearing preload.
+When measuring bearing preload, turn output shaft in
both directions several times to seat bearing rollers cor-
rectly.
Output shaft bearing preload:
0.25 - 0.88 N´m (2.5 - 9.0 kg-cm, 2.2 - 7.8 in-lb)
+If not within specified range, readjust bearing preload.
SAT692D
10. Install idler gear and tighten lock nut to specified torque.
11. After properly adjusting bearing preload, clinch idler gear and
output gear lock nuts as shown.
ASSEMBLY
Adjustment (1) (Cont'd)
AT-452
Page 456 of 2898

SAT874DA
4. Measure dimensions ª!1º and ª!2º at side cover and then cal-
culate dimension ªAº.
+Measure dimension ª!
1º and ª!2º in at least two places
ªAº: Distance between transmission case fitting surface
and adjusting shim mating surface
A=!
1þ!2
!2: Height of gauge
SAT875DA
5. Measure dimensions ª!2º and ª!3º and then calculate dimen-
sion ªBº.
Measure ª!
2º and ª!3º in at least two places.
ªBº: Distance between the end of output shaft bearing
outer race and the side cover fitting surface of transmis-
sion case
B=!
2þ!3
!2: Height of gauge
SAT440D
6. Select proper thickness of adjusting shim so that output shaft
end play (clearance between side cover and output shaft bear-
ing) is within specifications.
Output shaft end play (A þ B):
0 - 0.5 mm (0 - 0.020 in)
Output shaft end play adjusting shim:
Refer to SDS, AT-483.
7. Install adjusting shim on output shaft bearing.
SAT441D
8. Apply locking sealant to transmission case as shown in illus-
tration.
SAT442D
9. Install side cover on transmission case.
+Apply locking sealant to the mating surface of transmis-
sion case.
ASSEMBLY
Adjustment (1) (Cont'd)
AT-454
Page 458 of 2898
SAT358D
6. Hold forward clutch hub and turn overrun clutch hub.
Check overrun clutch hub for directions of lock and unlock.
+If not as shown in illustration, check installed direction of for-
ward one-way clutch.
SAT359D
7. Install rear internal gear assembly.
+Align teeth of forward clutch and overrun clutch drive
plate.
SAT360D
8. Install needle bearing on rear planetary carrier.
+Apply petroleum jelly to needle bearing.
+Pay attention to direction of needle bearing.
SAT052D
9. Install rear sun gear on rear planetary carrier.
+Pay attention to direction of rear sun gear.
SAT362D
10. Install rear planetary carrier on transmission case.
ASSEMBLY
Assembly (2) (Cont'd)
AT-456