2001 NISSAN ALMERA service

Bleeding Hydraulic SystemNJST00141. Raise front end of vehicle until wheels are clear of the ground.
2. Add fluid into oil tank to specified level. Then quickly turn steer-
ing wheel fully to right and left and lightly touch steering stop-
pers.
Repeat steering wheel operation until fluid level no longer
decreases.
3. Start engine.
Repeat step 2. above.
+Incomplete air bleeding will cause the following to occur. When
this happens, bleed air again.
a) Air bubbles in reservoir tank
b) Clicking noise in oil pump
c) Excessive buzzing in oil pump
Fluid noise may occur in the valve or oil pump. This is common
when the vehicle is stationary or while turning the steering wheel
slowly. This does not affect the performance or durability of the
system.
SST491B
SST090B
Checking Steering Wheel Turning ForceNJST00151. Park vehicle on a level, dry surface and set parking brake.
2. Start engine.
3. Bring power steering fluid up to adequate operating tempera-
ture. [Make sure temperature of fluid is approximately 60 to
80ÉC (140 to 176ÉF).]
Tires need to be inflated to normal pressure.
4. Check steering wheel turning force when steering wheel has
been turned 360É from the neutral position.
Steering wheel turning force:
39 N (4 kg, 9 lb) or less
5. If steering wheel turning force is out of specification, check
rack sliding force.
a. Disconnect steering column lower joint and knuckle arms from
the gear.
b. Start and run engine at idle to make sure steering fluid has
reached normal operating temperature.
c. Pull tie-rod slowly to move it from neutral position to±11.5 mm
(±0.453 in) at speed of 3.5 mm (0.138 in)/s. Check that rack
sliding force is within specification.
Average rack sliding force:
Sedan
152 - 240 N (15.5 - 24.5 kg, 34 - 54 lb)
Hatchback
132 - 308 N (13.5 - 31.4 kg, 30 - 69 lb)
Maximum force deviation:
Sedan
98 N (10 kg, 22 lb)
Hatchback
176 N (17.9 kg, 39 lb)
d. Check sliding force outside the above range at rack speed of
40 mm (1.75 in)/s.
ON-VEHICLE SERVICE
Bleeding Hydraulic System
ST-8

Rack sliding force (Sedan only):
Not more than 294 N (30 kg, 66 lb)
Maximum force deviation:
147 N (15 kg, 33 lb)
6. If rack sliding force is not within specification, overhaul steer-
ing gear assembly.
7. If rack sliding force is OK, inspect steering column. Refer to
ST-14.
SST834-I
Checking Hydraulic SystemNJST0016Before starting, check belt tension, driving pulley and tire pressure.
1. Set Tool. Open shut-off valve. Then bleed air. Refer to ªBleed-
ing Hydraulic Systemº, ST-8.
2. Run engine at idle speed or 1,000 rpm.
Make sure temperature of fluid in tank rises to 60 to 80ÉC (140
to 176ÉF).
WARNING:
Warm up engine with shut-off valve fully opened. If engine is
started with shut-off valve closed, fluid pressure in oil pump
increases to maximum. This will raise oil temperature abnor-
mally.
3. Check pressure with steering wheel fully turned to left and right
positions with engine idling at 1,000 rpm.
CAUTION:
Do not hold the steering wheel in a locked position for more
than 15 seconds.
Oil pump maximum standard pressure:
QG15 engine (Sedan)
7,600 - 8,200 kPa (76.0 - 82.0 bar, 77.5 - 83.6
kg/cm
2, 1,102 - 1,189 psi)
QG 18 engine (Sedan)
8,600 - 9,200 kPa (86.0 - 92.0 bar, 87.7 - 93.8
kg/cm
2, 1,247 - 1,334 psi)
QG15, 18 engine (Hatchback)
8,600 - 9,200 kPa (86.0 - 92.0 bar, 88.7 - 93.8
kg/cm
2, 1,247 - 1,334 psi)
YD22 engine
8,800 - 9,400 kPa (88.0 - 94.0 bar, 88.7 - 95.8
kg/cm
2, 1,261 - 1,362 psi)
+If pressure reaches maximum operating pressure, system is
OK.
+If pressure increases above maximum operating pressure,
check power steering pump flow control valve. Refer to ST-25.
4. If power steering pressure is below the maximum operating
pressure, slowly close shut-off valve and check pressure
again.
CAUTION:
Do not close shut-off valve for more than 15 seconds.
+If pressure increases to maximum operating pressure, gear is
damaged. Refer to ªRemoval and Installationº, ST-17.
+If pressure remains below maximum operating pressure, pump
is damaged. Refer to ªDisassemblyº, ST-26.
5. After checking hydraulic system, remove Tool and add fluid as
ON-VEHICLE SERVICE
Checking Steering Wheel Turning Force (Cont'd)
ST-9

necessary. Then completely bleed air out of system. Refer to
ST-8.
ON-VEHICLE SERVICE
Checking Hydraulic System (Cont'd)
ST-10

DisassemblyNJST0029CAUTION:
+The power steering pump cannot be disassembled on
Hatchback with QG engine. If it is faulty, replae with a new
assembly.
+Parts which can be disassembled are strictly limited.
Never disassemble parts other than those specified.
+Disassemble in as clean a place as possible.
+Clean your hands before disassembly.
+Do not use rags; use nylon cloths or paper towels.
+Follow the procedures and cautions in the Service
Manual.
+When disassembling and reassembling, do not let foreign
matter enter or contact the parts.
SST010B
+Remove snap ring, then draw drive shaft out.
Be careful not to drop drive shaft.
SST034A
+Remove oil seal.
Be careful not to damage front housing.
SST036A
+Remove connector and flow control valve with spring.
Be careful not to drop flow control valve.
Do not disassemble flow control valve.
POWER STEERING OIL PUMP (QG ENGINE)
Disassembly
ST-26

SST884C
Removal and InstallationNJST00401. Remove chain case cover.
SST885C
2. Revolving crank pulley, set tool.
3. Fix tool with chain cover fixing bolts.
4. Using suitable tool, remove sprocket fixing nut and washer.
Do not remove Tool while power steering oil pump is
removed.
SST886C
5. Remove power steering pump fixing bolts, then remove it.
SST890C
+Apply Gasket to the installation surface of the engine chain
case cover as shown in the figure before installing the chain
case cover to the engine.
+Bleed air after installation.
Refer to ST-8.
DisassemblyNJST0041CAUTION:
+Parts which can be disassembled are strictly limited.
Never disassemble parts other than those specified.
+Disassemble in as clean a place as possible.
+Clean your hands before disassembly.
+Do not use rags; use nylon cloths or paper towels.
+Follow the procedure and cautions in the Service Manual.
+When disassembling and reassembling, do not let foreign
matter enter or contact the parts.
POWER STEERING OIL PUMP (YD ENGINE)
Removal and Installation
ST-30

General SpecificationsNJST0032
Applied modelSedan Hatchback
Steering modelPower steering
Steering gear type PR24AD PR25T
Steering overall gear ratio 17.1 16.8
Turns of steering wheel (Lock to lock)2.9
Steering column typeCollapsible, tilt
Steering WheelNJST0033
Steering wheel axial play mm (in)0 (0)
Steering wheel play mm (in)35 (1.38) or less
Movement of gear housing mm (in)±2(±0.08) or less
Steering ColumnNJST0034
Applied model Sedan Hatchback
Steering column length ªLº mm (in) 545 - 547 (21.46 - 21.54)
SST855C
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
ST-33

Steering Gear and LinkageNJST0035
Applied modelSedan Hatchback
QG engine YD engine QG engine YD engine
Steering gear type PR24AD PR25T
Tie-rod outer ball
jointSwinging force at cotter pin hole:
ªAº N (kg, lb)64.6 - 65.0 (6.59 - 6.63, 14.52 - 14.61)
Rotating torque: ªBº N´m (kg-cm,
in-lb)0.29 - 2.94 (3.0 - 30.0, 2.6 - 26.0)
Axial end play: ªCº mm (in) 0 (0)
Tie-rod inner ball
jointSwinging force*: ªAº N (kg, lb) 1.61 - 12.9 (0.164 - 1.32, 0.36 - 2.90)
Axial end play: ªCº mm (in) 0 (0)
Tie-rod standard length ªLº mm (in) 160.0 (6.299) 164.0 (6.457) 132 (5.20) 136 (5.35)
*: Measuring point [!: 62 mm (2.44 in)]
SST488C
Retainer adjustment
Adjusting screwInitial tightening torque N´m (kg-
cm, in-lb)3.9 - 5.9 (40 - 60, 35 - 52) Ð
Retightening torque after
loosening N´m (kg-cm, in-lb)0.2 (2, 1.7) Ð
Tightening torque after gear has
settled N´m (kg-cm, in-lb)3.9 - 5.9 (40 - 60, 35 - 52) Ð
Returning angle degree 50É - 70É Ð
Rack stroke ªSº mm (in)65.0 (2.559)
SST086BA
SERVICE DATA AND SPECIFICATIONS (SDS)
Steering Gear and Linkage
ST-34

Power SteeringNJST0036
Applied modelSedan Hatchback
Steering gear typePR24AD PR25T
Rack sliding
force N (kg, lb)
Under normal oper-
ating oil pressureRange within±11.5 mm (±0.453 in)
from the neutral position at rack
speed of 3.5 mm (0.138 in)/sAverage force152 - 240
(15.5 - 24.5, 34.2 - 54.0)132 - 308
(13.5 - 31.4, 30 - 69)
Maximum force deviation 98 (10, 22) 176 (17.9, 39)
Except for the above rangeMaximum sliding force 294 (30, 66) Ð
Maximum force deviation 147 (15, 33) Ð
Steering wheel turning force
(Measured at one full turn from the neutral position) N (kg, lb)39 (4, 9) or less
Fluid capacity (Approximate)!(Imp qt)1.0 (7/8)
Oil pump maximum pressure kPa (bar, kg/cm
2, psi)QG15 engines7,600 - 8,200
(76.0 - 84.0, 77.5 - 85.68,
1,102 - 1,218)8,600 - 9,200
(86.0 - 92.0, 87.72 - 93.84,
1,247 - 1,334)
QG18 engines
8,800 - 9,400 (88.0 - 94.0, 88.7 - 95.8, 1,261 - 1,362)
YD22 engine
SERVICE DATA AND SPECIFICATIONS (SDS)
Power Steering
ST-35