SRS797-A
Maintenance ItemsNJRS0012CAUTION:
Do not use electrical test equipment to check SRS circuit.
1. Check operation of ªAIR BAGº warning lamp.
After turning ignition key to ªONº position, ªAIR BAGº warning
lamp illuminates. The ªAIR BAGº warning lamp will go off after
about 7 seconds if no malfunction is detected. If any of the fol-
lowing ªAIR BAGº warning lamp conditions occur, immediately
check the air bag system. Refer to RS-49 for details.
+The ªAIR BAGº warning lamp does not illuminate when the
ignition switch is turned ªONº.
+The ªAIR BAGº warning lamp does not go off about 7 seconds
after the ignition switch is turned ªONº.
+The ªAIR BAGº warning lamp blinks after about 7 seconds after
the ignition switch is turned ªONº.
2. Visually check SRS components.
1) Diagnosis sensor unit
+Check diagnosis sensor unit and bracket for dents, cracks and
deformities.
+Check connectors for damage, and terminals for deformities.
2) Air bag module and steering wheel
+Remove air bag module from steering wheel, instrument panel
or seatback. Check harness cover and connectors for damage,
terminals for deformities, and harness for binding.
+Install driver air bag module to steering wheel to check fit or
alignment with the wheel.
+Check steering wheel for excessive free play.
+Install front passenger air bag module to instrument panel to
check fit or alignment with the instrument panel.
+Install front side air bag module to seatback to check fit and
alignment with the seat.
3) Spiral cable
+Check spiral cable for dents, cracks, or deformities.
+Check connectors and protective tape for damage.
+Check steering wheel for noise, binding or heavy operation.
4) Main harness, body harness, side air bag module sub-harness
+Check connectors for poor connections, damage, and termi-
nals for deformities.
+Check harnesses for binding, chafing or cut.
5) Front seat belt pre-tensioner
+Check harness cover and connectors for damage, terminals
for deformities, and harness for binding.
+Check belts for damage and anchors for loose mounting.
+Check retractor for smooth operation.
+Perform self-diagnosis for seat belt pre-tensioner using ªAIR
BAGº warning lamp or CONSULT-II.
Refer to ªSRS Operation Checkº for details. (RS-49)
6) Side air bag (satellite) sensor
+Check side air bag (satellite) sensor (including bracket portion)
for dents, cracks or deformities.
+Check connectors for damage, and terminals for deformities.
CAUTION:
Replace previously used special bolts, hex bolts and ground
bolt with new ones.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Maintenance Items
RS-25
Driver Air Bag Module and Spiral Cable
REMOVAL AND INSTALLATION/WITH 4-SPOKE STEERING WHEELNJRS0015
SRS865
SRS566
REMOVALNJRS0016CAUTION:
+Before servicing SRS, turn the ignition switch off, discon-
nect both battery cables and wait at least 3 minutes.
+Always work from the side of driver air bag module.
1. Remove lower lid from steering wheel, and disconnect driver
air bag module connector.
SBF812E
2. Remove side lids and audio steering switch. Using the
TAMPER RESISTANT TORX (Size T30), remove left and right
special bolts. Driver air bag module can then be removed.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Driver Air Bag Module and Spiral Cable
RS-29
SRS443
CAUTION:
+Always place driver air bag module with pad side facing
upward.
+Do not attempt to disassemble driver air bag module.
+The special bolts are coated with bonding agent. Do not
use old bolts after removal; replace with new ones.
+Do not insert any foreign objects (screwdriver, etc.) into
driver air bag module connector.
SBF814E
+Replace driver air bag module if it has been dropped or
sustained an impact.
+Do not expose the driver air bag module to temperatures
exceeding 90ÉC (194ÉF).
+Do not allow oil, grease or water to come in contact with
the driver air bag module.
SBF239F
3. Set steering wheel in the neutral position.
4. Disconnect horn/audio connector and remove nut.
5. Using steering wheel puller, remove steering wheel. Be care-
ful not to over-tighten puller bolt on steering wheel.
CAUTION:
+Do not tap or bump the steering wheel.
6. Remove steering column cover.
SRS384
7. Remove four spiral cable securing screws, and extract spiral
cable forward. Unlock spiral cable connector, then remove spi-
ral cable.
CAUTION:
+Do not attempt to disassemble spiral cable.
+Do not apply lubricant to the spiral cable.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Driver Air Bag Module and Spiral Cable (Cont'd)
RS-30
NRS121
INSTALLATIONNJRS00171. Set the front wheels in the straight-ahead position.
2. Make sure that the spiral cable is in the neutral position.
The neutral position is detected by turning left about 3.5 revo-
lutions from the right end position. Align the two marks (
)or
make sure that the white indicator is visible in the upper part
of the indicator window, with the cable pointed downwards.
CAUTION:
+The spiral cable may snap due to steering operation if the
cable is installed in an improper position.
+Also, with the steering linkage disconnected, the cable
may snap by turning the steering wheel beyond the limited
number of turns. The spiral cable can be turned up to
about 3.5 turns from the neutral position to both the right
and left.
3. Connect spiral cable connector and tighten with screws. Install
steering column cover.
4. Install steering wheel, aligning with spiral cable pin guides, and
pull spiral cable through.
5. Connect horn/audio connector and engage spiral cable with
pawls in steering wheel. Move driver air bag module connec-
tor away from steering wheel lower lid opening.
6. Tighten nut.
: 29.4 - 39.2 N´m (3.0 - 4.0 kg-m, 22 - 28 ft-lb)
SBF812EI
7. Position driver air bag module and tighten with new special
bolts.
8. Connect driver air bag module connector.
9. Install steering switches and lids.
10. Conduct self-diagnosis to ensure entire SRS operates prop-
erly. (Use CONSULT-II or warning lamp check.)
Before performing self-diagnosis, connect both battery cables.
11. Turn steering wheel to the left end and then to the right end
fully to make sure that spiral cable is set in the neutral posi-
tion.
If ªAIR BAGº warning lamp blinks or stays ON (at the user
mode), it shows the spiral cable may be snapped due to its
improper position. Perform self-diagnosis again (use CON-
SULT-II or warning lamp). If a malfunction is detected, replace
the spiral cable with a new one.
12. Perform self-diagnosis again to check that no malfunction is
detected.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Driver Air Bag Module and Spiral Cable (Cont'd)
RS-31
SRS825
INSTALLATIONNJRS0019CAUTION:
+Always work from the side of or under front passenger air
bag module.
1. Install front passenger air bag module on steering member and
secure with new special bolts.
+Ensure harness is not caught between rear of front passenger
air bag module and steering member.
2. Install grove box cover.
3. Install glove box assembly. (Glove box is open.)
SRS827
4. Connect front passenger air bag module connector to air bag
harness connector.
5. Close the connector cover.
6. Close the glove box.
7. Connect both battery cable.
8. Conduct self-diagnosis to ensure entire SRS operates prop-
erly. (Use CONSULT-II or warning lamp check.)
SRS866
Front Side Air Bag Module
REMOVALNJRS0059CAUTION:
+Before servicing SRS, turn the ignition switch OFF, dis-
connect both battery cables and wait at least 3 minutes.
+Always work from the rear of the front side air bag mod-
ule.
1. Open the seatback zipper.
2. Disconnect front side air bag module connector.
SRS867
3. Pull up the seatback trim.
4. Remove the nuts coated with bonding agent securing front
side air bag and the inner cloth with seatback frame.
SRS868
5. Remove inner cloth.
6. Remove front side air bag connector. Front side air bag mod-
ule can then be removed.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Front Passenger Air Bag Module (Cont'd)
RS-33
Collision Diagnosis=NJRS0033FOR FRONTAL COLLISIONNJRS0033S07To repair the SRS, perform the following steps.
When SRS (except the side air bag) is activated in a collision:
1) Replace the diagnosis sensor unit.
2) Remove the air bag modules (except the side air bag module) and front seat belt pre-tensioner assem-
blies.
3) Check the SRS components using the table shown below:
+Replace any SRS components showing visible signs of damage (dents, cracks and deformation).
4) Install new air bag modules (except the side air bag module) and front seat belt pre-tensioner assemblies.
5) Conduct self-diagnosis using CONSULT-II or ªAIR BAGº warning lamp. Refer to ªSRS Operation Checkº
for details (RS-49). Ensure entire SRS operation properly.
When SRS is not activated in a collision:
1) Check the SRS components using the table shown below:
+Replace any SRS components showing visible signs of damage (dents, cracks and deformation).
2) Conduct self-diagnosis using CONSULT-II or ªAIR BAGº warning lamp. Refer to ªSRS Operation Checkº
for details (RS-49). Ensure entire SRS operation properly.
SRS Inspection (For frontal collision)NJRS0033S0701
Part SRS is activated SRS is NOT activated
Air bag module (driver
and front passenger
side)REPLACE
Install with new bolts.1. Remove air bag module. Check harness cover and connectors for damage,
terminals for deformities, and harness for binding.
2.
a. Install driver's air bag module into the steering wheel to check fit and align-
ment with the wheel.
b. Install front passenger air bag module into the instrument panel to check fit
with the instrument panel.
3. No damage found, reinstall with new bolts.
4. If damagedÐREPLACE. Install air bag modules with new bolts. Air bag must
be deployed before disposing.
Front seat belt pre-
tensioner assemblyREPLACE
Install seat belt pre-
tensioner with new
bolts.1. Remove front seat belt pre-tensioners.
Check harness cover and connectors for damage, terminals for deformities,
and harness for binding.
2. Check belts for damage and anchors for loose mounting.
3. Check retractor for smooth operation.
4. If no damage is found, reinstall front seat belt pre-tensioner assembly.
5. If damagedÐREPLACE. Install the front seat belt pre-tensioners with new bolts
coated with bonding agent. Front seat belt pre-tensioners must be deployed
before discarding.
Diagnosis sensor unit REPLACE
Install with new bolts
coated with bonding
agent.1. Check case for dents, cracks or deformities.
2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall with new special bolts and ground bolt coated
with bonding agent.
4. If damagedÐREPLACE. Install diagnosis sensor unit with new special bolts
and ground bolt coated with bonding agent.
Steering wheel 1. Visually check steering wheel for deformities.
2. Check harness (built into steering wheel) and connectors for damage, and terminals for deformities.
3. Install driver air bag module to check fit or alignment with steering wheel.
4. Check steering wheel for excessive free play.
5. If no damage is found, reinstall with bolts.
6. If damagedÐREPLACE.
Spiral cable 1. Visually check spiral cable and combination switch for damage.
2. Check connectors and protective tape for damage.
3. Check steering wheel for noise, binding or heavy operation.
4. If no damage is found, reinstall with bolts.
5. If damagedÐREPLACE.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Collision Diagnosis
RS-71
Heater & Cooling Unit (Heater Core)
REMOVALNJHA0193
RHA807H
1. Drain the cooling system. Refer to LC-17 (QG), LC-43 (YD),
ªChanging Engine Coolantº.
2. Discharge the A/C system. Refer to HA-84.
3. Disconnect the two heater hoses from inside the engine com-
partment.
4. Remove the blower unit. Refer to HA-95.
5. Remove the steering member assembly. Refer to BT-25,
ªInstrument Panel Assemblyº.
6. Remove the heater unit.
7. Separate the heater & cooling unit case, and remove the
heater core.
INSTALLATIONNJHA0194Install in the reverse order of removal.
When filling radiator with coolant, refer to LC-18 (QG), LC-43
(YD), ªRefilling Engine Coolantº.
Recharge the A/C system. Refer to HA-84.
RHA673H
A/C Evaporator
REMOVALNJHA02041. Discharge the A/C system. Refer to HA-84.
2. Disconnect the two refrigerant lines from the engine compart-
ment.
Cap the A/C lines to prevent moisture from entering the sys-
tem.
3. Remove the grommet cover, grommet and expansion valve
cover from the engine compartment.
4. Remove the glove box, instrument lower assist panel, instru-
ment lower cover and drink holder. Refer to BT-25.
SERVICE PROCEDURE
Heater & Cooling Unit (Heater Core)
HA-94
ELECTRICAL SYSTEM
SECTION
EL
CONTENTS
PRECAUTIONS...............................................................4
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...............4
Wiring Diagrams and Trouble Diagnosis .....................4
HARNESS CONNECTOR................................................5
Description ...................................................................5
STANDARDIZED RELAY................................................7
Description ...................................................................7
POWER SUPPLY ROUTING...........................................9
Schematic ..................................................................10
Wiring Diagram - POWER - ......................................12
Inspection...................................................................22
GROUND........................................................................23
Ground Distribution ....................................................23
COMBINATION SWITCH..............................................37
Check .........................................................................37
Replacement ..............................................................38
STEERING SWITCH......................................................39
Check .........................................................................39
HEADLAMP...................................................................40
Wiring Diagram - H/LAMP -.......................................40
Trouble Diagnoses.....................................................41
Bulb Replacement .....................................................42
Aiming Adjustment .....................................................42
HEADLAMP - DAYTIME LIGHT SYSTEM -.................44
System Description ....................................................44
Schematic ..................................................................45
Wiring Diagram - DTRL - ...........................................46
Trouble Diagnoses.....................................................49
Bulb Replacement .....................................................49
Aiming Adjustment .....................................................50
HEADLAMP - HEADLAMP AIMING CONTROL -........51
Wiring Diagram - H/AIM - ..........................................51
PARKING, LICENSE AND TAIL LAMPS.....................53
Wiring Diagram - TAIL/L - ..........................................53
STOP LAMP..................................................................56
Wiring Diagram - STOP/L - .......................................56
BACK-UP LAMP............................................................58
Wiring Diagram - BACK/L - .......................................58FRONT FOG LAMP.......................................................60
Wiring Diagram - F/FOG - .........................................60
Bulb Replacement .....................................................61
Aiming Adjustment .....................................................62
REAR FOG LAMP.........................................................63
Wiring Diagram - R/FOG -.........................................63
TURN SIGNAL AND HAZARD WARNING LAMPS.....65
System Description ....................................................65
Schematic ..................................................................66
Wiring Diagram - TURN - ..........................................67
Trouble Diagnoses.....................................................70
ILLUMINATION..............................................................71
Schematic ..................................................................71
Wiring Diagram - ILL - ...............................................72
INTERIOR ROOM LAMP...............................................76
System Description/ With Interior Room Lamp
Timer ..........................................................................76
Wiring Diagram - ROOM/L -/ With Interior Room
Lamp Timer ................................................................78
Trouble Diagnoses/ With Interior Room Lamp
Timer ..........................................................................80
Wiring Diagram - ROOM/L -/ Without Timer .............86
SPOT AND TRUNK ROOM LAMPS.............................87
Wiring Diagram - INT/L - ...........................................87
METERS AND GAUGES...............................................89
Component Parts and Harness Connector
Location .....................................................................89
System Description ....................................................89
Combination Meter ....................................................91
Schematic ..................................................................92
Construction ...............................................................93
Wiring Diagram - METER - .......................................94
Combination Meter Self-Diagnosis ............................96
Trouble Diagnoses.....................................................99
Electrical Components Inspection ...........................106
WARNING LAMPS......................................................107
Schematic ................................................................107
Wiring Diagram - WARN - .......................................108
Electrical Components Inspection ........................... 112