2001 LAND ROVER FREELANDER roof

CORROSION PREVENTION AND SEALING
SEALING 77-4-15
Adhesive on body side and roof - 3 door
Joints symmetrically opposite to those shown are also treated. Apply 3 mm diameter beads except where detailed
otherwise (below).
1Apply 4 x 10 mm diameter spots
2Apply 3 x 4 mm diameter beads
3Apply 3 x 10 mm diameter spots
4Apply 6 mm diameter bead (fuel resistant seam sealer)

CORROSION PREVENTION AND SEALING
SEALING 77-4-17
Adhesive on roof - 5 door
Joints symmetrically opposite to those shown are also treated. Apply 3 mm diameter beads to all joints shown.
Seam Sealers
A heat cured, PVC based sealant is applied to specific joint seams during factory assembly. This material is not
suitable for service use and, during repair, should be substituted by an approved Seam Sealer.
Seams to which seam sealer is applied during factory assembly are detailed in the following Figures.
Apply seam sealers after the application of primer and before the application of surfacer and top coat. The seam
sealer must form a continuous bead, with the profile of the bead dependant on the type of seam. If seam sealer is
applied with a brush, take particular care to maintain the required coverage of the seam. Where shaping of the seam
sealer is required, use a cloth soaked with solvent such as white spirit or Shell SBP3 to achieve the required finish.
Ensure that ALL accessible repair seams are sealed following a repair. Damage to a vehicle often flexes areas of the
body remote from the impact. As a result, the seam sealer in these areas may be disturbed by subsequent
straightening and repair operations. Check all seams in the vicinity of the area undergoing repair for evidence of
cracked seam sealer, then clean out as required and apply fresh seam sealer using the following procedure:
lClean the affected seam and re-treat any exposed metal areas with a suitable etch phosphate primer.
lTreat affected area with an etch-acid primer.
lApply appropriate seam sealer as necessary.
lApply appropriate colour coat (and underbody sealer as applicable).
Where seams are inaccessible following the reassembly or fitting of components, ensure that a paste-type seam
sealer is applied to such seams. Certain seams also become inaccessible after the completion of panel repairs. In
such instances apply seam sealer and paint before final assembly.
Provided access is adequate, apply seam sealer to both sides of a repair joint. Where access is limited to one side
only (e.g. box sections), treat the affected box member with cavity wax.

CORROSION PREVENTION AND SEALING
77-4-22 SEALING
Seam sealer on fuel filler and roof - 3 door
Seams symmetrically opposite to those shown are also treated. On roof seams, sealant to be finished flush to surface
forward of points 'A' and rearward of points 'B'.

CORROSION PREVENTION AND SEALING
SEALING 77-4-23
Seam sealer on fuel filler and roof - 5 door
Seams symmetrically opposite to those shown are also treated. On roof seam, sealant to be finished flush to surface
forward of point 'A'.

SECURITY
REPAIRS 86-4-3
Immobilisation - electronic control unit
(ECU) -
$% 86.77.07
Remove
1.Disconnect battery earth lead.
2.Remove fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
3.Remove 2 plastic nuts securing immobilisation
ECU and disconnect multiplug. Remove
immobilisation ECU.
Refit
1.Connect multiplug to immobilisation ECU.
2.Position ECU, fit and tighten 2 plastic nuts.
3.Fit fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
4.Connect battery earth lead.
5.Initiate using TestBook/T4.
Sensor - volumetric - alarm system - 3
door
$% 86.77.29
Remove
1.Remove roof lamp lens.
2.Remove 2 screws, release roof lamp and
disconnect multiplug.
3.Release headlining rear finisher from roof panel
and remove finisher.
M86 5633

SECURITY
86-4-4 REPAIRS
4.Release door aperture seals to release
headlining.
5.Release 3 studs securing rear edge of
headlining to roof panel.
6.Remove 4 screws securing headlining to 'B'
posts.
7.Release 2 studs securing sides of headlining to
body.
8.Lower front edge of headlining.
9.Release sun roof seal.
10.Remove 2 screws from volumetric sensor.
11.Disconnect multiplug from volumetric sensor
and remove.Refit
1.Position volumetric sensor and connect
multiplug.
2.Fit sensor and secure with screws.
3.Fit headlining to 'B' posts and secure with
screws.
4.Secure headlining behind rear vent rubbers.
5.Fit headlining rear finisher.
6.Fit door aperture seals.
7.Fit headlining to sun roof seal.
8.Position roof lamp and connect multiplug.
9.Fit roof lamp and secure with screws.
10.Fit lens to roof lamp.

SECURITY
REPAIRS 86-4-5
Module (ECU) - volumetric - alarm
system - 5 door - without sunroof
$% 86.77.29
Remove
1.Remove LH rear quarter upper trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 5 door.
2.Remove LH 'A' post upper finisher.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
3.Release front and rear LH door seals.
4.Remove screw covers and screws from both
LH grab handles and remove grab handles.
5.Remove LH sun visor.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Sun visor.6.Remove trim stud securing forward edge of
headlining.
7.Remove 2 trim studs securing centre of
headlining.

SECURITY
REPAIRS 86-4-7
Refit
1.Fit volumetric sensor and secure with screws.
2.Connect multiplug to sensor.
3.Raise headlining and secure with trim studs.
4. Up to 04MY: Position front interior lamp and
connect multiplug.
5. Up to 04MY: Fit Torx bolts securing interior
lamp and tighten to 6 Nm (4.4 lbf.ft).
6. Up to 04MY: Fit lens to front interior lamp.
7. From 04MY: Position front interior lamp and
connect multiplug.
8. From 04MY: Fit and secure front interior lamp
to headlining.
9.Position 'B/C' post upper finisher and secure
with clips.
10.Fit sun visor.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Sun visor.
11.Fit grab handles, tighten screws and fit screw
covers.
12.Fit 'A' post upper finisher.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
13.Fit rear quarter upper trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 5 door.
14.Secure front and rear door seals.
Module (ECU) - volumetric - alarm
system - 5 door - with sunroof
$% 86.77.29
Remove
1.Release front and rear door aperture seals.
2.Remove 'A' post upper finishers.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
3.Remove screw covers, remove 6 screws
securing front and both rear grab handles and
remove grab handles.
4.Remove grab handle blanking plugs.