Page 724 of 1007
SUNROOF
REPAIRS 76-6-11
Switch - sun/sliding roof - front
$% 76.84.40
Remove
1.Release switch from front console.
2.Disconnect multiplug and remove switch.
Refit
1.Position switch and connect multiplug.
2.Fit switch to front console.
Seal - tray - sun /sliding roof - front - 5
door
$% 76.84.61
Remove
1.Remove sun roof assembly.
+ SUNROOF, REPAIRS, Sun/sliding
roof - complete - front - 5 door.
2.Remove sun roof tray seal.
Refit
1.Clean old adhesive from tray.
2.Remove backing from new seal and fit seal to
tray.
3.Fit sun roof assembly.
+ SUNROOF, REPAIRS, Sun/sliding
roof - complete - front - 5 door.
Page 726 of 1007
HOOD
REPAIRS 76-7-1
HOOD REPAIRS
Hard top - remove for access & refit
$% 76.61.01.99
Remove
1.Remove covers from front of roof bars.
2.Remove 4 bolts securing roof bars and with
assistance remove roof bars.3.Release and disengage hard-back catches and
with assistance remove hard-back.
Refit
1.With assistance position hard-back and secure
catches.
2.With assistance position roof bars, fit and
tighten bolts.
3.Fit roof bar covers.
Page 733 of 1007
HOOD
76-7-8 REPAIRS
Catch and retainer - hard-back - front
$% 76.61.94
Remove
1.Remove hard-back.
+ HOOD, REPAIRS, Frame & hood
cover - assembly - remove for access & refit.
2.Remove 2 Torx screws securing catch, slide
catch from position and remove catch. 3.Remove Torx screw securing roof finisher to
hard-back retainer.
4.Remove 3 Torx screws securing hard-back
retainer and remove retainer.
Refit
1.Position hard-back retainer, fit Torx screws
and tighten to 10Nm (7.5 lbf.ft).
2.Fit Torx screw securing roof finisher.
3.Position catch, fit Torx screws and tighten to 10
Nm (7.5 lbf.ft).
Ensure formed washer is correctly located
in catch recess.
4.Fit hard-back.
+ HOOD, REPAIRS, Frame & hood
cover - assembly - remove for access & refit.
Page 766 of 1007
PANEL REPAIRS
REPLACEMENT PANELS 77-2-11
Roof assemblies - 3 door
1Front roof assembly
2Rear roof assembly
Page 767 of 1007
PANEL REPAIRS
77-2-12 REPLACEMENT PANELS
Roof assembly - 5 door
1Roof assembly (with sunroof)
2Roof assembly (without sunroof)
Page 800 of 1007

PANEL REPAIRS
REPAIRS 77-2-45
'B/C' post reinforcement - 3 door
In this procedure, the rear outer body side panel and
the rear quarter front lower reinforcement are
replaced in conjunction with the 'B/C' post
reinforcement.
Remove
1.Disconnect battery earth lead.
2.Disconnect alternator.
3.Disconnect all ECUs.
4.Remove road wheel(s).
5.Remove rear wheel arch extension.
+ EXTERIOR FITTINGS, REPAIRS,
Wheelarch extension - rear wing part.
6.Remove rear wheel arch liner.
7.Remove front seat belt.
+ RESTRAINT SYSTEMS, REPAIRS,
Automatic belt assembly - front - 3 door.
8.Remove front door striker from 'B/C' post.
9.Remove rear seat.
+ SEATS, REPAIRS, Rear seat - LH.
+ SEATS, REPAIRS, Rear seat - RH.
10.Remove rear body side casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
11.Remove treadplate from side door aperture.
12.Remove side door aperture seal.
13.Release carpet from inner sill and position
aside.
14.Remove rear quarter vent and seal.
+ EXTERIOR FITTINGS, REPAIRS,
Body quarter vent assembly - 3 door.
15.Remove rear roof panel finisher.
16.Remove headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 3 door.
17.Release vehicle harness from inner sill and
position aside. Repair
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Page 801 of 1007

PANEL REPAIRS
77-2-46 REPAIRS
Refit
1.Secure vehicle harness to inner sill.
2.Fit headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 3 door.
3.Fit rear roof panel finisher.
4.Fit seal and rear quarter vent.
+ EXTERIOR FITTINGS, REPAIRS,
Body quarter vent assembly - 3 door.
5.Secure carpet to inner sill.
6.Fit side door aperture seal.
7.Fit treadplate from side door aperture.
8.Fit rear body side casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
9.Fit rear seat.
+ SEATS, REPAIRS, Rear seat - LH.
+ SEATS, REPAIRS, Rear seat - RH.
10.Fit front door striker to 'B/C' post.
11.Fit front seat belt.
+ RESTRAINT SYSTEMS, REPAIRS,
Automatic belt assembly - front - 3 door.
12.Fit rear wheel arch liner.
13.Fit rear wheel arch extension.
+ EXTERIOR FITTINGS, REPAIRS,
Wheelarch extension - rear wing part.
14.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
15.Connect all ECUs.
16.Connect alternator.
17.Connect battery earth lead.
'B/C' post reinforcement - 5 door
In this procedure, the rear outer body side panel and
the inner panel are replaced in conjunction with the
'B/C' post reinforcement.
Remove
1.Disconnect battery earth lead.
2.Disconnect alternator.
3.Disconnect all ECUs.
4.Remove rear door.
+ DOORS, REPAIRS, Door assembly
- rear - remove for access & refit.
5.Remove headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
6.Remove front seat belt.
+ RESTRAINT SYSTEMS, REPAIRS,
Automatic belt assembly - front - 5 door.
7.Remove 'B/C' post lower finisher.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'B' post - lower - 5
door.
8.Remove front door striker from 'B/C' post.
9.Remove front seat.
+ SEATS, REPAIRS, Front seat.
10.Remove rear seat.
+ SEATS, REPAIRS, Rear seat - LH.
+ SEATS, REPAIRS, Rear seat - RH.
11.Remove treadplate from side door aperture(s).
12.Remove side door aperture seal(s).
13.Release carpet from inner sill and position
aside.
14.Release vehicle harness from inner sill and
position aside.
Page 803 of 1007

PANEL REPAIRS
77-2-48 REPAIRS
Refit
1.Secure vehicle harness to inner sill.
2.Position carpet to inner sill.
3.Fit side door aperture seal(s).
4.Fit treadplate from side door aperture(s).
5.Fit rear seat.
+ SEATS, REPAIRS, Rear seat - LH.
6.Fit front seat.
+ SEATS, REPAIRS, Front seat.
7.Fit front door striker to 'B/C' post.
8.Fit 'B/C' post lower finisher.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'B' post - lower - 5
door.
9.Fit front seat belt.
+ RESTRAINT SYSTEMS, REPAIRS,
Automatic belt assembly - front - 5 door.
10.Fit headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
11.Fit rear door.
+ DOORS, REPAIRS, Door assembly
- rear - remove for access & refit.
+ SEATS, REPAIRS, Rear seat - RH.
12.Connect all ECUs.
13.Connect alternator.
14.Connect battery earth lead.
Complete rear quarter - 3 door
In this procedure, the rear outer body side panel is
replaced in conjunction with the complete rear
quarter.
Remove
1.Disconnect battery earth lead.
2.Disconnect alternator.
3.Disconnect all ECUs.
4.Remove road wheel(s).
5.Remove sill lower finisher.
+ EXTERIOR FITTINGS, REPAIRS,
Finisher - sill - lower.
6.Remove rear bumper valance.
+ EXTERIOR FITTINGS, REPAIRS,
Bumper valance - rear - up to 04MY.
7.Remove rear wheel arch liner.
8.Remove door striker from 'B' post.
9.Remove treadplate from front door aperture.
10.Remove front door aperture seal.
11.Release carpet from inner sill and rear
heelboard and position aside.
12.Remove soft/hard top.
13.Remove tail door aperture seal.
14.Remove rear roof panel finisher.
+ EXTERIOR FITTINGS, REPAIRS,
Moulding - roof - 5 door.
15.Remove tail lamp.
+ LIGHTING, REPAIRS, Lamp
assembly - tail.
16.Remove rear quarter lower casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 3 door.
17.Remove rear quarter upper casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 3 door.
18.Remove rear side seat belt.
+ RESTRAINT SYSTEMS, REPAIRS,
Seat belt - rear - LH.
19.Remove loadspace carpet.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - luggage compartment.
20.Remove rear seat.
+ SEATS, REPAIRS, Rear seat - LH.
+ SEATS, REPAIRS, Rear seat - RH.
21.Remove rear body side casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
22.Remove headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 3 door.