2001 LAND ROVER FREELANDER wheel bolts

EMISSION CONTROL
17-1-12 REPAIRS
Filter - fuel leak detection pump - KV6 -
NAS
$% 17.45.42
Remove
1.Disconnect battery earth lead.
2.Remove RH rear wheel arch liner.

+ EXTERIOR FITTINGS, REPAIRS,
Liner - rear wheel arch.
3.Remove nut and release filter from bracket.
4.Release clip and remove filter from pipe.
CAUTION: Before disconnecting or
removing components, ensure the
immediate area around joint faces and
connections are clean. Plug open
connections to prevent contamination.
Refit
1.Fit filter to pipe and secure with clip.
2.Fit filter to bracket and tighten nut to 3 Nm (2.2
lbf.ft).
3.Fit wheel arch liner.

+ EXTERIOR FITTINGS, REPAIRS,
Liner - rear wheel arch.
4.Connect battery earth lead.
Catalytic converter - RH - KV6 - NAS
$% 17.50.01
Remove
1.Position vehicle on 4 post ramp.
2.Disconnect battery earth lead.
3.Remove engine acoustic cover.

+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
4.Release pre catalyst H02S harness from clips.
5.Release and disconnect HO2S multiplug.
6.Remove intermediate pipe and silencer.

+ MANIFOLDS & EXHAUST SYSTEMS
- K SERIES KV6, REPAIRS, Intermediate
pipe - NAS.
7.Remove 3 bolts and remove LH heat shield.
M19 3484

FUEL DELIVERY SYSTEM - PETROL
19-2-30 REPAIRS
Tank - Non NAS
$% 19.55.01
Remove
1.Position vehicle on ramp.
2.Disconnect battery earth lead.
3.Remove fuel pump assembly.

+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Pump - fuel.
WARNING: The spilling of fuel is
unavoidable during this operation. Ensure
that all necessary precautions are taken to
prevent fire and explosion.
4.Using a fuel recovery appliance, drain the fuel
from the tank into a sealed container. Follow
the manufacturer's instructions for the
connection and safe use of the appliance.
WARNING: The fuel tank must be drained
before it is removed from the vehicle.
5.Remove intermediate exhaust pipe.

+ MANIFOLDS & EXHAUST SYSTEMS
- K SERIES 1.8, REPAIRS, Exhaust pipe -
intermediate.

+ MANIFOLDS & EXHAUST SYSTEMS
- K SERIES KV6, REPAIRS, Intermediate
pipe - Non NAS.
6.Remove propeller shaft.

+ DRIVESHAFTS, REPAIRS, Propeller
shaft assembly.
7.Remove RH rear wheel arch liner.

+ EXTERIOR FITTINGS, REPAIRS,
Liner - rear wheel arch.
8.Release clip from breather hose and
disconnect breather hose from filler neck.
9.Release clip and disconnect vent hose from
fuel tank on vapour separator.10.Remove tamper proof cover from filler hose clip
and loosen clip.
11.Support weight of rear subframe and remove 4
bolts securing subframe to body.
12.Lower subframe.
CAUTION: Do not allow sub frame to hang
on rear brake hoses.

FUEL DELIVERY SYSTEM - PETROL
REPAIRS 19-2-31
13.With assistance, remove 4 bolts securing fuel
tank to body and remove tank.
NOTE: Pull vent and breather hoses through
body while lowering fuel tank.
14.Remove fuel tank from cradle. Collect heat and
fire shields.
15.Remove clips from breather hose and vent
pipes.
16.Disconnect breather hose and vent pipes from
fuel tank.Refit
1.Connect breather hose and vent pipes to fuel
tank, secure with clips.
2.Position heat and fire shields. Fit cradle to fuel
tank.
3.With assistance, fit bolts securing fuel tank to
body and tighten to 45 Nm (33 lbf.ft).
NOTE: Pass vent and breather hoses through
body while fitting tank.
4.Raise subframe, fit bolts and tighten to 190 Nm
(140 lbf.ft).
5.Connect breather hose to filler neck, fit and
secure clip.
6.Connect vent hose to vapour separator, fit and
secure clip.
7.Fit RH rear wheel arch liner.

+ EXTERIOR FITTINGS, REPAIRS,
Liner - rear wheel arch.
8.Fit propeller shaft.

+ DRIVESHAFTS, REPAIRS, Propeller
shaft assembly.
9.Fit intermediate exhaust pipe.

+ MANIFOLDS & EXHAUST SYSTEMS
- K SERIES 1.8, REPAIRS, Exhaust pipe -
intermediate.

+ MANIFOLDS & EXHAUST SYSTEMS
- K SERIES KV6, REPAIRS, Intermediate
pipe - Non NAS.
10.Fit fuel pump assembly.

+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Pump - fuel.
11.Connect battery earth lead.

FUEL DELIVERY SYSTEM - PETROL
19-2-32 REPAIRS
Tank - NAS
$% 19.55.01
Remove
1.Position vehicle on ramp.
2.Disconnect battery earth lead.
3.Using a fuel recovery appliance, drain the fuel
from the tank into a sealed container. Follow
the manufacturer's instructions for the
connection and safe use of the appliance.

+ FUEL DELIVERY SYSTEM -
PETROL, ADJUSTMENTS, Fuel tank - drain.
WARNING: The fuel tank must be drained
before it is removed from the vehicle.
4.Remove intermediate exhaust pipe.

+ MANIFOLDS & EXHAUST SYSTEMS
- K SERIES KV6, REPAIRS, Intermediate
pipe - NAS.
5.Remove propeller shaft.

+ DRIVESHAFTS, REPAIRS, Propeller
shaft assembly.
6.Remove RH rear wheel arch liner.

+ EXTERIOR FITTINGS, REPAIRS,
Liner - rear wheel arch.
7.Remove tamper proof cover from filler hose clip
and loosen clip.8.Support weight of rear subframe and remove 4
bolts securing subframe to body.
9.Lower subframe.
CAUTION: Do not allow sub frame to hang
on rear brake hoses.
10.With assistance, remove 4 bolts securing fuel
tank to body and remove tank.
NOTE: Pull vent and breather hoses through
body while lowering fuel tank.

FUEL DELIVERY SYSTEM - PETROL
REPAIRS 19-2-33
11.Remove fuel tank from cradle. Collect heat and
fire shields.
12.Remove clips from breather hose and vent
pipes.
13.Disconnect breather hose and vent pipe from
fuel tank.Refit
1.Connect breather hose and vent pipe to tank,
secure with clips.
2.Position heat and fire shields. Fit cradle to fuel
tank.
3.With assistance, fit bolts securing fuel tank to
body and tighten to 45 Nm.
NOTE: Pass vent and breather hoses through
body while fitting tank.
4.Raise subframe, fit bolts and tighten to 190 Nm.
5.Connect breather hose to filler neck, fit and
secure clip.
6.Fit RH rear wheel arch liner.

+ EXTERIOR FITTINGS, REPAIRS,
Liner - rear wheel arch.
7.Fit propeller shaft.

+ DRIVESHAFTS, REPAIRS, Propeller
shaft assembly.
8.Fit intermediate exhaust pipe.

+ MANIFOLDS & EXHAUST SYSTEMS
- K SERIES KV6, REPAIRS, Intermediate
pipe - NAS.
9.Fit fuel pump assembly.

+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Pump - fuel.
10.Connect battery earth lead.

INTERMEDIATE REDUCTION DRIVE
REPAIRS 41-3
REPAIRS
Intermediate reduction drive (IRD) unit -
Td4
$% 41.25.01.99
Remove
1.Disconnect battery earth lead.
2.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
3.Remove rear beam.

+ FRONT SUSPENSION, REPAIRS,
Rear beam.
4.Remove exhaust front pipe.

+ MANIFOLDS & EXHAUST SYSTEMS
- Td4, REPAIRS, Exhaust pipe - front.
5.Drain fluid from IRD.

+ INTERMEDIATE REDUCTION
DRIVE, ADJUSTMENTS, Intermediate
reduction drive (IRD) fluid - drain & refill -
Non NAS.
6.Drain gearbox fluid.

+ MANUAL GEARBOX - GETRAG,
ADJUSTMENTS, Gearbox oil - drain and
refill.

+ AUTOMATIC GEARBOX - JATCO,
ADJUSTMENTS, Gearbox fluid - drain &
refill.
7.Remove 3 bolts securing RH splash shield to
body and remove shield.8.Secure LRT-54-026 to drive shaft inboard joint.
Using a suitable lever, release drive shaft from
IRD.
9.With assistance, pull hub outwards and release
drive shaft from IRD.
10.Remove and discard drive shaft circlip.
11.Reference mark front propeller shaft for
reassembly.
12.Raise one rear wheel for rotation of propeller
shaft to access bolts.

INTERMEDIATE REDUCTION DRIVE
41-8 REPAIRS
10.Reference mark front propeller shaft for
reassembly.
11.Raise one rear wheel for rotation of propeller
shaft to access bolts.
12.Remove 6 nuts and bolts securing propeller
shaft to IRD drive flange.
13.Release propeller shaft from IRD drive flange
and tie shaft aside.
CAUTION: Care must be taken to support
the Tripode joint when removed from the
IRD unit. To avoid damage to gaiter or steel
can, the joint should not be allowed to fully
extend or be dropped.
14.Remove 3 nuts securing mass damper to
pinion housing.
15.Remove mass damper.
16.Disconnect breather hose from IRD housing.
17.Position container to collect coolant spillage.
18.Release clips and disconnect coolant hoses
from IRD.19.Remove bolt securing engine lower steady to
bracket on sump.
20.Remove engine lower steady.
21.Remove 3 bolts securing lower engine steady
bracket to sump and remove bracket.
22.Remove upper bolt securing IRD support
bracket to cylinder block.
23.Remove 5 bolts securing support bracket to
IRD.
M12 7142M12 7144
M12 7165
M12 7166

INTERMEDIATE REDUCTION DRIVE
REPAIRS 41-11
12.Reference mark front propeller shaft for
reassembly.
13.Raise one rear wheel for rotation of propeller
shaft to access bolts.
14.Remove 6 nuts and bolts securing propeller
shaft to IRD drive flange.
15.Release propeller shaft from IRD drive flange
and tie shaft aside.
CAUTION: Care must be taken to support
the Tripode joint when removed from the
IRD unit. To avoid damage to gaiter or steel
can, the joint should not be allowed to fully
extend or be dropped.
16.Remove nut securing manifold heat shield to
IRD unit.
17.Remove nut securing heat shield to IRD pinion
housing.
18.Remove 2 bolts securing heat shield and
remove heat shield.19.Disconnect breather hose from IRD housing.
20.Position container to collect coolant spillage.
21.Release clips and disconnect coolant hoses
from IRD.
22.Remove bolt securing engine lower steady to
IRD support bracket.
23.Remove lower engine steady noting that 'TOP'
mark on engine steady faces uppermost.