2001 LAND ROVER FREELANDER lock

TORQUE WRENCH SETTINGS
06-4
Engine – K1.8
TORQUE DESCRIPTION METRIC IMPERIAL
Big end bearing cap dowel bolts:
⇒ Stage 120 Nm 15 lbf.ft
⇒ Stage 2+45°+45°
Bearing ladder to cylinder block bolts:
⇒ Stage 1
†++5 Nm 3.5 lbf.ft
⇒ Stage 2
† ++30 Nm 22 lbf.ft
Camshaft carrier to cylinder head bolts
†++10 Nm 7.5 lbf.ft
Camshaft cover to carrier bolts
†8 Nm 6 lbf.ft
Camshaft gear bolt 65 Nm 48 lbf.ft
Camshaft rear oil seal cover plate bolts:
⇒ Exhaust25 Nm 18 lbf.ft
⇒ Inlet6 Nm 4.5 lbf.ft
Camshaft sensor bolt 8 Nm 6 lbf.ft
Camshaft timing belt lower front cover bolts 9 Nm 7 lbf.ft
Camshaft drive belt upper front cover bolts 5 Nm 3.5 lbf.ft
Camshaft timing belt rear cover bolts 9 Nm 7 lbf.ft
Camshaft timing belt tensioner bolt
* 25 Nm 18 lbf.ft
Camshaft upper cover to rear cover bolts 5 Nm 3.5 lbf.ft
Coolant outlet elbow to cylinder head bolts 9 Nm 7 lbf.ft
Crankshaft pulley bolt 205 Nm 151 lbf.ft
Cylinder head bolts
⇒ Stage 1
†20 Nm 15 lbf.ft
⇒ Stage 2
†+180 °+180 °
⇒ Stage 3
†+180 °+180 °
Dipstick tube to cylinder block 10 Nm 7.5 lbf.ft
Dipstick tube bracket and thermostat housing to cylinder block bolt 10 Nm 7.5 lbf.ft
Engine earth lead to body nut 9 Nm 7 lbf.ft
Engine harness to oil pump housing bolts 10 Nm 7.5 lbf.ft
Engine LH gearbox mounting bracket through bolt 80 Nm 59 lbf.ft
Engine LH mounting bracket to body bolts 45 Nm 33 lbf.ft
Engine lower steady to sump mounting bracket bolt 80 Nm 59 lbf.ft
Engine lower steady bracket to sump bolts 100 Nm 74 lbf.ft
Engine lower steady to subframe bolt 80 Nm 59 lbf.ft
Engine steady to LH mounting bolt 25 Nm 18 lbf.ft
Engine steady (lower) to rear beam bolt 80 Nm 59 lbf.ft
Engine steady (lower) to sump mounting bracket bolt 80 Nm 59 lbf.ft
Engine steady (upper RH) to body bolt 80 Nm 59 lbf.ft
Engine steady (upper RH) to top arm bolt 80 Nm 59 lbf.ft
Engine to gearbox top and front cover plate bolts and nuts 80 Nm 59 lbf.ft
Flywheel to crankshaft bolts
†*80 Nm 59 lbf.ft
Front cover plate to gearbox M6 bolt 9 Nm 7 lbf.ft
Ignition coils to camshaft cover bolts 8 Nm 6 lbf.ft
Oil pick-up strainer bolt 12 Nm 9 lbf.ft
Oil pick-up strainer support bracket to oil rail bolt 12 Nm 9 lbf.ft
Oil pressure switch
+17 Nm 12.5 lbf.ft
Oil pressure relief valve plug
+25 Nm 18 lbf.ft
Oil pump to cylinder block bolts
†*10 Nm 7.5 lbf.ft
Oil rail to bearing ladder nuts
++9 Nm 7 lbf.ft

TORQUE WRENCH SETTINGS
06-6
Engine – KV6
TORQUE DESCRIPTION METRIC IMPERIAL
Bearing ladder to cylinder block bolts
†
⇒ Stage 120 Nm 15 lbf.ft
⇒ Stage 2+90 °+90 °
Camshaft carrier to cylinder head bolts
†++10 Nm 7.5 lbf.ft
Camshaft cover to carrier bolts
†9 Nm 7 lbf.ft
Camshaft timing belt cover bolts 4 Nm 3 lbf.ft
Camshaft timing belt front cover backplate to cylinder head bolts
+9 Nm 7 lbf.ft
Camshaft timing belt rear cover backplate to cylinder head bolts
+9 Nm 7 lbf.ft
Camshaft timing belt tensioner bolts 25 Nm 18 lbf.ft
Camshaft timing gear bolts *
⇒ Stage 127 Nm 20 lbf.ft
⇒ Stage 2+90 °+90 °
Camshaft position sensor bracket to camshaft cover bolt 9 Nm 7 lbf.ft
Connecting rod big-end bolts
⇒ Stage 120 Nm 15 lbf.ft
⇒ Stage 2+45 °+45 °
Crankcase (lower) to cylinder block bolts
⇒ M6 bolts
+++25 Nm 7 lbf.ft
⇒ M8 bolts
+++25 Nm 18 lbf.ft
Crankshaft pulley bolt 160 Nm 118 lbf.ft
Crankshaft rear oil seal to cylinder block bolts
* † 8 Nm 6 lbf.ft
Cylinder head bolts
†
⇒ Stage 125 Nm 18 lbf.ft
⇒ Stage 218 lbf.ft 18 lbf.ft
⇒ Stage 325 Nm 18 lbf.ft
⇒ Stage 4+180 °+180 °
Drain plug to sump 25 Nm 18 lbf.ft
Drive plate to crankshaft bolts
†
⇒ Stage 1
⇒ Stage 225 Nm
100 Nm18 lbf.ft
74 lbf.ft
Earth lead to RH camshaft cover bolt 9 Nm 7 lbf.ft
Engine front mounting plate to cylinder block and IRD bracket
⇒ M10 bolt - No. 1 on tightening sequence 25 Nm 18 lbf.ft
⇒ M10 bolt - No. 5 on tightening sequence 45 Nm 33 lbf.ft
⇒ M12 bolts85 Nm 63 lbf.ft
Engine mounting bracket to engine front plate bolts 45 Nm 33 lbf.ft
Engine mounting (LH) to body bolts 45 Nm 33 lbf.ft
Engine mounting bracket (LH) to gearbox bracket through bolt 85 Nm 63 lbf.ft
Engine mounting bracket (LH) to gearbox bracket through bolt 100 Nm 74 lbf.ft
Engine steady (lower) to sump bracket and subframe bolts 100 Nm 74 lbf.ft
Engine steady (upper RH) to body bolts 100 Nm 74 lbf.ft
Engine steady (upper RH) to top arm bolt 100 Nm 74 lbf.ft
Fuel rail to inlet manifold bolts 9 Nm 7 lbf.ft
Heat shield (RH rear timing belt) to cylinder head bolts
⇒ M69 Nm 7 lbf.ft
⇒ M825 Nm 18 lbf.ft
Hydramount (RH)85 Nm 63 lbf.ft
Idler pulley to engine front mounting plate Allen bolt 45 Nm 33 lbf.ft

TORQUE WRENCH SETTINGS
06-7
† Tighten in sequence
*New bolts must be fitted
+ Apply sealant, Part No. STC50552 to threads
++ Apply sealant, Part No. STC 4600 to threads
+++ Apply sealant, Part No. STC 50550 to threads
Ignition coils to LH inlet manifold nut and bolts 9 Nm 7 lbf.ft
Ignition plug top coils to spark plug bolts 9 Nm 7 lbf.ft
Inlet manifold to cylinder head nuts and bolts 25 Nm 18 lbf.ft
IRD support bracket to front mounting plate bolts 45 Nm 33 lbf.ft
IRD support bracket to sump bolts 45 Nm 33 lbf.ft
LH mounting to body bolts 48 Nm 35 lbf.ft
LH mounting bracket to gearbox bolts 85 Nm 63 lbf.ft
LH mounting to gearbox bracket through bolt 100 Nm 74 lbf.ft
Oil cooler to sump mounting bracket nuts 25 Nm 18 lbf.ft
Oil cooler pipes to oil filter and oil cooler unions 26 Nm 19 lbf.ft
Oil dipstick tube bracket to cylinder block bolt 9 Nm 7 lbf.ft
Oil pick-up strainer to bearing ladder bolts
+8 Nm 6 lbf.ft
Oil pressure relief valve plug nut
+25 Nm 18 lbf.ft
Oil pressure switch 14 Nm 10 lbf.ft
Oil pump to cylinder block bolts
†
⇒ Stage 1
⇒ Stage 25 Nm
9 Nm4 lbf.ft
7 lbf.ft
PAS pipe to engine front mounting plate bolt 25 Nm 18 lbf.ft
PAS pipe support bracket to RH hydramount nut 85 Nm 63 lbf.ft
Sump to lower crankcase bolts
†++35 Nm 26 lbf.ft
Timing belt cover (front LH and RH) bolts 4 Nm 3 lbf.ft
Timing belt cover (lower) to cylinder block bolts 9 Nm 7 lbf.ft
Timing belt cover (rear LH and RH) bolts 4 Nm 3 lbf.ft
Rear timing belt cover backplate bolts 9 Nm 7.5 lbf.ft
Top arm to RH hydramount nut 85 Nm 63 lbf.ft
Top arm bracket to engine front plate and RH mounting bolts 100 Nm 74 lbf.ft

TORQUE WRENCH SETTINGS
06-12
Fuel Delivery System – Diesel
TORQUE DESCRIPTION METRIC IMPERIAL
Air cleaner cover Allen screws 8 Nm 6 lbf.ft
Condenser to radiator bolts 3 Nm 2.2 lbf.ft
Filler neck to body nuts and bolt 9 Nm 6.5 lbf.ft
Fuel cooler to mounting bracket bolts 10 Nm 7 lbf.ft
Fuel cooler matrix to bonnet locking platform nuts 10 Nm 7 lbf.ft
Fuel cut-off (inertia) switch to bracket nuts 2 Nm 1.5 lbf.ft
Fuel injector clamp nuts 10 Nm 7 lbf.ft
Fuel injector pipe union nuts 20 Nm 15 lbf.ft
Fuel injection pump nuts 24 Nm 18 lbf.ft
Fuel injection pump sprocket nut 65 Nm 48 lbf.ft
Fuel injector studs 10 Nm 7 lbf.ft
Fuel pressure regulator Torx screws 9 Nm 6.5 lbf.ft
Fuel pressure sensor 38 Nm 28 lbf.ft
Fuel pump/sender unit to tank locking ring 35 Nm 26 lbf.ft
Fuel rails to support bracket bolt 10 Nm 7.5 lbf.ft
Fuel rail Allen screws 24 Nm 18 lbf.ft
Fuel tank to body bolts 45 Nm 33 lbf.ft
Glow plugs20 Nm 15 lbf.ft
High pressure fuel pipe union nuts 20 Nm 15 lbf.ft
Intercooler to radiator bolts 3 Nm 2.2 lbf.ft
Low pressure fuel rail bolts 10 Nm 7 lbf.ft
Timing case access plug 30 Nm 22 lbf.ft
Turbocharger boost control solenoid valve mounting bracket to turbocharger bolts 10 Nm 7 lbf.ft
Turbocharger boost control solenoid valve to mounting rubber nuts 5 Nm 3.7 lbf.ft
Turbocharger boost pressure sensor to inlet manifold bolt 8 Nm 6 lbf.ft
Turbocharger oil drain pipe bracket bolts 20 Nm 15 lbf.ft
Turbocharger oil drain pipe flange bolts 8 Nm 6 lbf.ft
Turbocharger oil feed pipe banjo bolts 22 Nm 16 lbf.ft
Turbocharger outlet pipe to bracket bolts:
⇒ 6 mm10 Nm 7 lbf.ft
⇒ 8 mm20 Nm 15 lbf.ft
Turbocharger to exhaust manifold bolts 50 Nm 37 lbf.ft

TORQUE WRENCH SETTINGS
06-13
Fuel delivery system – Petrol
1 Tighten in sequence using the procedure defined in 'Repairs' section.

+ ENGINE MANAGEMENT SYSTEM - SIEMENS, REPAIRS, Sensor - combined - manifold absolute
pressure/Intake air temperature (MAP/IAT).
TORQUE DESCRIPTION METRIC IMPERIAL
Air cleaner to battery tray bolts 9 Nm 7 lbf.ft
Fuel filler neck to body nuts and bolt 9 Nm 7 lbf.ft
Fuel pump/sender unit to tank locking ring 35 Nm 26 lbf.ft
Fuel rail to inlet manifold bolt 8 Nm 6 lbf.ft
Fuel tank to body bolts 40 Nm 29 lbf.ft
Heated Oxygen (HO
2S) Sensor 40 Nm 29 lbf.ft
Ignition coils to LH inlet manifold nuts and bolts - KV6 - Up to 03 Model Year 9 Nm 7 lbf.ft
Inertia (fuel cut-off) switch 2 Nm 1.5 lbf.ft
Intake Air Control Valve (IACV) to throttle body Allen screws 6 Nm 4.5 lbf.ft
Subframe to body bolts 190 Nm 140 lbf.ft
Throttle housing to inlet manifold bolts
1 (K1.8)
⇒1st. stage4 Nm 3 lbf.ft
⇒2nd. stage9 Nm 7 lbf.ft
Throttle body to inlet manifold chamber Torx screws (KV6) 8 Nm 6 lbf.ft
Throttle actuator support bracket to throttle body Torx screws (vehicles with cruise
control only)9 Nm 7 lbf.ft
Throttle position sensor to housing Torx screws 1.5 Nm 1.1 lbf.ft
VIS motor to inlet manifold chamber screws (KV6 only) 8 Nm 6 lbf.ft

TORQUE WRENCH SETTINGS
06-14
Cooling System – Td4
Cooling System – K1.8
Cooling System – KV6
†Tighten in sequence.
+ Apply sealant, Part No. STC 50552 to threads
TORQUE DESCRIPTION METRIC IMPERIAL
Coolant hose adaptor to cylinder head bolts 8 Nm 6 lbf.ft
Coolant rail (lower) to sump bolts 10 Nm 7.5 lbf.ft
Coolant rail to cylinder head bolt 20 Nm 15 lbf.ft
Coolant rail to exhaust manifold bolt 20 Nm 15 lbf.ft
Coolant pump to cylinder block bolts 10 Nm 7.5 lbf.ft
Fan and motor assembly to fan cowl bolts 5 Nm 4 lbf.ft
Fan cowl to radiator bolts 5 Nm 4 lbf.ft
Fuel cooler to mounting nuts 10 Nm 7.5 lbf.ft
Fuel rail to coolant rail bolt 10 Nm 7.5 lbf.ft
Heatshield to coolant rail Allen screws 8 Nm 6 lbf.ft
Thermostat housing to coolant pump bolts 8 Nm 6 lbf.ft
Upper coolant rail to thermostat housing bolt 8 Nm 6 lbf.ft
TORQUE DESCRIPTION METRIC IMPERIAL
Condenser to radiator bolts 3 Nm 2.2 lbf.ft
Cooling fan control unit mounting bolt 5 Nm 4 lbf.ft
Cooling fan cowl to radiator 5 Nm 4 lbf.ft
Cooling fan and motor assembly to cowl bolts 5 Nm 4 lbf.ft
TORQUE DESCRIPTION METRIC IMPERIAL
Coolant pump to cylinder block bolts
†9 Nm 6.5 lbf.ft
Cooling fan and motor assembly to fan cowl bolts 5 Nm 3.7 lbf.ft
Cooling fan cowl to radiator bolts 5 Nm 3.7 lbf.ft
Cylinder block drain plug
+20 Nm 15 lbf.ft
Injector protection cover to RH fuel rail and inlet manifold bolts 9 Nm 6.5 lbf.ft
Radiator baffle bolts 5 Nm 3.7 lbf.ft
Thermostat housing flange / coolant elbow bolt 18 Nm 13 lbf.ft

TORQUE WRENCH SETTINGS
06-21
Intermediate Reduction Drive
+ Apply sealant, Part No. STC 4600 to threads
TORQUE DESCRIPTION METRIC IMPERIAL
Drain plug35 Nm 26 lbf.ft
Exhaust heatshield to exhaust mounting bracket 45 Nm 33 lbf.ft
Exhaust heatshield to IRD screws (Td4) 30 Nm 22 lbf.ft
Exhaust heatshield to IRD nut (K1.8 and KV6) 45 Nm 33 lbf.ft
Filler / level plug35 Nm 26 lbf.ft
IRD unit to gearbox bolts 90 Nm 66 lbf.ft
IRD end cover bolts
+30 Nm 22 lbf.ft
IRD support bracket to cylinder block bolt (K1.8) 48 Nm 35 lbf.ft
IRD support bracket to cylinder block bolt (K1.8) 48 Nm 35 lbf.ft
IRD support bracket to IRD bolts (Td4)
⇒ M8
⇒ M1030 Nm
50 Nm22 lbf.ft
37 lbf.ft
IRD support bracket to IRD bolts (K1.8 and KV6) 50 Nm 37 lbf.ft
IRD support bracket to sump (K1.8 and KV6) 88 Nm 65 lbf.ft
Lower engine steady to IRD support bracket bolts 100 Nm 74 lbf.ft
Manifold heatshield to IRD support bracket bolts (K1.8 and KV6) 9 Nm 6.5 lbf.ft
Manifold heatshield to IRD support bracket bolts (K1.8 and KV6) 25 Nm 18 lbf.ft
Manifold heatshield to pinion housing nut (KV6) 45 Nm 33 lbf.ft
Manifold heatshield to IRD (Td4) 30 Nm 22 lbf.ft
Breather pipe bracket screw 9 Nm 7 lbf.ft
Mass damper to pinion housing nuts (K1.8) 25 Nm 18 lbf.ft
Pinion nut150 Nm 111 lbf.ft
Pinion housing nuts 25 Nm 18 lbf.ft
Propeller shaft to IRD flange bolts 40 Nm 30 lbf.ft

TORQUE WRENCH SETTINGS
06-25
Steering
* Tighten with weight of vehicle on suspension
TORQUE DESCRIPTION METRIC IMPERIAL
Ball joint to steering arm nuts 55 Nm 41 lbf.ft
Coolant rail to cylinder block bolts (KV6) 9 Nm 7 lbf.ft
Gear change linkage to bulkhead bolts (Td4 manual) 25 Nm 18 lbf.ft
Heatshield nuts (KV6) 25 Nm 18 lbf.ft
Interlock cable to column lock union (JATCO) 4 Nm 3 lbf.ft
IRD hose clip bolt (Td4) 25 Nm 18 lbf.ft
Key cable clamp bolt (JATCO) 6 Nm 4.5 lbf.ft
PAS pipe clip to engine lifting eye bolt 10 Nm 7.5 lbf.ft
PAS high pressure pipe clip bolt 8 Nm 6 lbf.ft
PAS fluid pipe bracket bolts 10 Nm 7.5 lbf. ft
PAS outlet hose to pump banjo bolt (KV6 & K1.8) 20 Nm 15 lbf.ft
PAS outlet hose to pump banjo bolt (Td4) 25 Nm 18 lbf.ft
PAS outlet pipe clip bolt 22 Nm 16 lbf.ft
PAS pipe to clamp bolt 22 Nm 16 lbf. ft
PAS pipe to engine front mounting plate bolt (KV6) 25 Nm 18 lbf.ft
PAS pipe support bracket to RH hydramount nut (KV6) 85 Nm 63 lbf.ft
PAS pipe to RH turret clip bolt 10 Nm 7.5 lbf.ft
PAS pump high pressure pipe union 25 Nm 18 lbf.ft
PAS pump pulley bolts 10 Nm 7.5 lbf.ft
PAS pump to mounting bracket bolts (KV6 & K1.8) 25 Nm 18 lbf.ft
PAS pump to mounting bracket bolts (Td4):
⇒ M610 Nm 7.5 lbf.ft
⇒ M825 Nm 18 lbf.ft
PAS pump mounting to cylinder block bolts 45 Nm 33 lbf.ft
PAS rack fluid feed pipe union nut 18 Nm 13 lbf. ft
PAS rack fluid return pipe union nut 22 Nm 16 lbf. ft
PAS rack mounting and clamp to bulkhead bolts 45 Nm 33 lbf. ft
Ram feed pipe union nuts:
⇒ Small (6mm) diameter 18 Nm 13 lbf.ft
⇒ Large (10 mm) diameter 24 Nm 18 lbf.ft
Steering column height adjuster clamp bolt and nut 10 Nm 7.5 lbf.ft
Steering column height adjuster clamp bolt and nut 12 Nm 9 lbf.ft
Steering column bracket side support bolt 10 Nm 7.5 lbf.ft
Steering column lock bolt SHEAR
Steering column to fascia support rail (Nyloc) nuts and bolts 14 Nm 10 lbf.ft
Steering column to PAS rack pinion clamp pinch bolt
132 Nm 24 lbf. ft
Steering wheel nut 45 Nm 33 lbf.ft
Track-rod ends to steering arm nuts 55 Nm 41 lbf.ft
Track-rod end pinch bolt * 28 Nm 21 lbf.ft
Track-rod to rack bolts 100 Nm 74 lbf.ft
Turnbuckle lock nuts 90 Nm 66 lbf.ft